This application is based on and claims the benefit of priority from Japanese Patent application No. 2017-157841 filed on Aug. 18, 2017; the entire contents of which are incorporated herein by reference.
The present disclosure relates to a fixing device and an image forming apparatus.
An electrographic image forming apparatus includes a fixing device that fixes toner on a medium.
For example, the fixing device that includes a heating member, a resin holder, a fixing film, and an elastic roller is proposed. The heating member has a heating resistance layer on a circuit board. The resin holder holds the heating member. The fixing film moves with contacting to the heating member and the holder. The elastic roller forms a nip part via the fixing film with the heating member and the holder. Intrusion amount of the heating member against the elastic roller gradually increases from an upstream side toward a downstream side in a direction through which a recording material passes. Pressure of the nip part becomes a maximum peak at a portion of the holder neighboring to a downstream end of the heating member. The heating member does not exist in the downstream side of the maximum peak in the direction through which the recording material passes, and the nip part is formed by the holder and the elastic roller. In this fixing device, there is no area in which the pressure decreases toward the maximum peak of the pressure in the nip part, which can reduce gloss unevenness of an output image.
In accordance with an aspect of the present disclosure, a fixing device includes a fixing member, a pressing member, and a heat source. The fixing member heats toner on a medium with rotating around an axis thereof. The pressing member, with rotating around an axis thereof, forms a pressing area with the fixing member and presses the toner on the medium passing through the pressing area. The heat source is provided corresponding to the pressing area across the fixing member and heats the fixing member. The heat source includes a heat insulation layer and a heating and contacting part. The heat insulation layer is laminated on a base material and has a convex part that protrudes toward the fixing member. The heating and contacting part is laminated on the heat insulation layer that has the convex part and contacts to an inner surface of the fixing member so as to heat the fixing member. The convex part protrudes the heating and contacting part laminated thereon toward the fixing member so as to maximize pressure in the pressing area.
In accordance with an aspect of the present disclosure, an image forming apparatus includes the aforementioned fixing device.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
Hereinafter, an embodiment of the present disclosure will be explained with reference to attached figures. Arrows “Fr”, “Rr”, “L”, “R”, “U”, and “D” shown in the figures respectively indicate a front side, a rear side, a left side, a right side, an upside, and a downside.
<<Overall Configuration of a Printer >>
With reference to
The printer 1 includes main body 2 configuring a substantially rectangular parallelepiped-appearance. In a lower part of the main body 2, a sheet feeding cartridge 3 storing sheets S (media) such as plain papers is provided. In an upper surface of the main body 2, a sheet ejecting tray 4 is provided. The sheet S is not limited to the paper sheet and can be a resin sheet or the like.
The printer 1 includes a sheet feeding device 5, an imaging device 6, and a fixing device 7. The sheet feeding device 5 is provided at an upstream end of a conveying path 8 extending from the sheet feeding cartridge 3 to the sheet ejecting tray 4. The imaging device 6 is provided at an intermediate part of the conveying path 8, and the fixing device 7 is provided at a downstream side of the conveying path 8.
The imaging device 6 includes a toner container 10, a drum unit 11, and an optical scanning device 12. The toner container 10 contains, for example, black toner (developer). The drum unit 11 includes a photosensitive drum 13, a charger 14, a development device 15, and a transfer roller 16. The transfer roller 16 is in contact with a downside of the photosensitive drum 13 so as to form a transferring nip. The toner may be two-component developer obtained by mixing toner and carrier, or may be one-component developer composed of magnetic toner.
A control device (not shown) of the printer 1 appropriately controls so as to execute image forming process as follows. The charger 14 charges a surface of the photosensitive drum 13. The photosensitive drum 13 receives a scanning light emitted from the optical scanning device 12 and carries an electrostatic latent image. The development device 15 develops the electrostatic latent image on the photosensitive drum 13 to form a toner image using the toner supplied from the toner container 10. The sheet S is fed out by the sheet feeding device 5 from the sheet feeding cartridge 3 to the conveying path 8. The toner image having been formed on the photosensitive drum 13 is transferred to the sheet S passing through the transferring nip. The fixing device 7 thermally fixes the toner image on the sheet S. Afterward, the sheet S is ejected to the sheet ejecting tray 4.
<<Fixing Device>>
Subsequently, the fixing device 7 will be explained with reference to
As shown in
<Fixing Belt>
The fixing belt 21, which is an example of a fixing member, is an endless belt that is a substantially cylindrical member being elongated in a front-back direction (i.e., an axial direction). For instance, a surface of the fixing belt 21 is made of a synthetic resin material that has heat resistance property and elasticity, such as a polyimide resin. The fixing belt 21 is located in an upper part of the housing 20. A pair of substantially cylindrical caps (not shown) are fitted at both ends in the axial direction of the fixing belt 21. A belt guide (not shown) that retains a substantially cylindrical form of the fixing belt 21 may be provided in the fixing belt 21.
A pressing member 24 is provided in the fixing belt 21. For instance, the pressing member 24 is made of a metallic material and is a substantially rectangular cylindrical member being elongated in the axial direction. The pressing member 24 passes through the fixing belt 21 (and the caps) in the axial direction and is supported by the housing 20. The above-described fixing belt 21 is supported rotatably with respect to the pressing member 24.
<Pressing Roller>
The pressing roller 22, which is an example of a pressing member, is a substantially cylindrical member being elongated in the front-back direction (i.e., the axial direction). The pressing roller 22 is located in a down part of the housing 20. The pressing roller 22 includes a metallic core metal 22A and an elastic layer 22b, such as a silicone sponge, that is laminated on an outer peripheral surface of the core metal 22A. Both ends in the axial direction of the core metal 22A are rotatably supported by the housing 20. A driving motor (not shown) is connected to the core metal 22A via a gear train or the like. The pressing roller 22 is rotationally driven by the driving motor. The fixing device 7 includes a pressure adjusting part (not shown) that raises and lowers the pressing roller 22 so as to adjust contact pressure of the pressing roller 22 against the fixing belt 21. Pressing the pressing roller 22 against the fixing belt 21 causes to form a pressing area N between the fixing belt 21 and the pressing roller 22. The pressing area N is a region from a position upstream in which the pressure is 0 Pa to a position downstream in which the pressure returns to 0 Pa after passing through a position in which the pressure becomes a maximum.
<Heater>
The heater 23, which is an example of a heat source, is a substantially rectangular plate shape member being elongated in the front-back direction (i.e., the axial direction). (cf.
As shown in
As shown in
As shown in
The heat insulation layer 31 is laminated (formed) on one surface (all of a lower surface) of the base material 30. For instance, the heat insulation layer 31 is made of a material that has electrical insulating property and low thermal conductivity λ (e.g., λ≤10 W·m−1·K−1), such as a ceramic (a glass), and is formed on the base material. The heat insulation layer 31 has a function of restricting that heat generated at the heating and contacting part 32 is transferred to a side of the base material 30.
As shown in
As shown in
For instance, the heating parts 41 to 45 are made of a material (such as a metal) that has electrical conductivity with resistance value that is higher than that of the electrode parts 51 to 56, and are formed on a lower surface of the heat insulation layer 31. As shown in
The heating part 41 that is located at a center in the axial direction is formed of heating resistors 40 that are arranged in a range corresponding to a front-to-rear width of a small size (e.g., A5 size) sheet S that passes through the pressing area N. The heating parts 42 and 43 that are located on both sides in the axial direction of the heating part 41 are formed of heating resistors 40 that are arranged in a range corresponding to a front-to-rear width of a middle size (e.g., B5 size) sheet S that passes through the pressing area N. The heating parts 44 and 45 that are located on both sides in the axial direction of the heating parts 42 and 43 are formed of heating resistors 40 that are arranged in a range corresponding to a front-to-rear width of a normal size (e.g., A4 size) sheet S that passes through the pressing area N.
For instance, the electrode parts 51 to 56 are made of a material (such as a metal) that has electrical conductivity with resistance value that is lower than that of the heating resistors 40, and are formed on the heat insulation layer 31. The electrode parts 51 to 56 are electrically connected to both sides in the passing direction of the heating parts 41 to 45. In detail, the electrode part 51 is connected to downstream ends (i.e., right ends) of the heating resistors 40 that form the heating part 41 in the center in the axial direction. In an analogous fashion, the other electrode parts 52 to 55 are each connected to downstream ends of the heating resistors 40 that form the respective heating parts 42 to 45. On the other hand, the electrode part 56 is connected to upstream ends in the passing direction (i.e., left ends) of all of the heating resistors 40. The electrode parts 51 to 56 respectively include electrode terminal parts 51A to 56A at tip parts that respectively extend from portions connected to the heating parts 41 to 45 to positions outside the heating parts 41 to 45 in the axial direction.
As shown in
In order to manufacture the above-described heater 23, for instance, a film forming technology such as sputtering, a production technology of a printed-circuit board, or a screen printing technology, or any combination of these technologies can be used. For example, the heat insulation layer 31 (the convex part 31A) and the heating and contacting part 32 (the heating parts 41 to 45, the electrode parts 51 to 56, the coat layer 60) may be laminated on the base material 30 using the sputtering technology. In the sputtering technology, thickness of a film layer can be adjusted in a micrometer order, the convex part 31A can be formed on the heat insulation layer 31 with high dimensional accuracy. Alternatively, the heat insulation layer 31 and the heating and contacting part 32 may be formed on the base material 30 by repeating processes of exposure, development, etching, delamination, lamination and so forth, using photolithographic masks used as the production technology of the printed-circuit board. The heat insulation layer 31 and the heating and contacting part 32 may be formed by applying (i.e., screen-printing) electrical insulation paint or electrically conductive paint to the base material 30. By using these manufacturing processes, the convex part 31A can also be accurately formed on the heat insulation layer 31 in common with the sputtering technology. In any production technologies, the heating parts 41 to 45 (the heating resistors 40) are formed in substantially the same layer height (i.e., with substantially the same thickness of the film layers). The same is true of the electrode parts 51 to 56 and the coat layer 60.
In the heater 23 that is manufactured as stated above, the heating and contacting part 32 (including the heating parts 41 to 45, the electrode parts 51 to 56, and the coat layer 60) is formed on the convex part 31A, so that the convex part 31A protrudes the laminated heating and contacting part 32 toward the fixing belt 21 (the pressing area N) (cf.
The electrode parts 51 to 56, the driving motor and so forth of the heater 23 are electrically connected via various driving circuits (not shown) to a power source (not shown). The heater 23 (the electrode parts 51 to 56), the driving motor, the temperature sensor and so forth are electrically connected via various circuits to a control device of the printer 1. The control device controls devices or the like being connected thereto.
<<Operation of the Fixing Device>>
Hereinafter, operation of the fixing device 7 (i.e., fixing processing) will be explained mainly referring to
The control device executes driving control of the driving motor and the heater 23. The pressing roller 22 is rotated by driving force of the driving motor, and the fixing belt 21 is rotated by following the pressing roller 22 (cf. solid lines in
In the above heating process, the control device changes the heating parts 41 to 45 (cf.
The temperature sensor detects surface temperature of the fixing belt 21 and transmits a detection signal via an input circuit to the control device. When receiving a detection signal indicating that a preset temperature (e.g., 150 to 200 degrees Celsius) is attained from the temperature sensor, the control device starts to execute the above-explained image forming process with controlling the heater 23 so as to maintain the preset temperature. The sheet S on which the toner image is transferred enters the housing 20, then the fixing belt 21 heats the toner (i.e., the toner image) on the sheet S that passes through the pressing area N with normally rotating around the axis. The pressing roller 22 presses the toner on the sheet S that passes through the pressing area N with rotating around the axis. As a result, the toner image is fixed on the sheet S. Then the sheet S on which the toner image is fixed is sent out of the housing 20 to be ejected to the sheet ejecting tray 4.
In the foregoing fixing device 7, the toner (i.e., the toner image) on the sheet S is heated with being pressed, melts to be affinitive to the sheet S, and then fixes on the sheet S. As shown in
Here, for instance, a case in which the dynamic viscoelasticity of the toner varies as indicated in
As shown in
The dynamic viscoelasticity of the toner in which the image quality is stabilized (also stated as “a set value V” hereinafter) may differ depending on various factors, such as the pressurization width W1 in the passing direction of the pressing area N, the pressure of the pressing area N, a temperature of the pressing area N, a melting temperature of the toner, and so forth. The set value V in the fixing device 7 in accordance with the present embodiment is set in accordance with following bases. For instance, the set value V is set so that a storage elastic modulus G′ (an elastic component) of the toner is equal to or less than 4200 Pa and a loss elastic modulus G″ (a viscosity component) of the toner is equal to or less than 60000 Pa. The storage elastic modulus G′ and the loss elastic modulus G″ can be measured by using a rheometer (e.g., MCR-301 manufactured by Anton Paar GmbH). In the present embodiment, as an example of measuring the dynamic viscoelasticity, the storage elastic modulus G′ and the loss elastic modulus G″ are measured using the above rheometer in a condition of frequency of 10 Hz, temperature rising rate of 4° C./min, measurement temperature from 40 to 200° C., and strain 1%. The temperature of the pressing area N is recognized by measuring temperatures of the upstream and downstream sides (i.e., the entry and exit sides) of the pressing area N, and the temperature in which the above-described dynamic viscoelasticity characteristics can be obtained.
The convex part 31A is formed at a position between the center and the downstream end in the passing direction of the pressing area N and corresponding to the set value V. Incidentally, “a position corresponding to the set value V” means a position in which the pressure of the pressing area N becomes the maximum when the dynamic viscoelasticity of the toner becomes the set value V. Besides, “when the dynamic viscoelasticity of the toner becomes the set value V” does not mean that the dynamic viscoelasticity completely coincides with the set value V, but means that a minute error is allowable.
In the above-described fixing device 7 in accordance with the present embodiment, the convex part 31A that is formed on the heat insulation layer 31 protrudes the heating and contacting part 32, which causes the area with the maximum pressure in the pressing area N. According to this constitution, the convex part 31A that a portion of the heat insulation layer 31 is thickened can be formed at any position in the passing direction of the pressing area N using a film-forming technology such as the sputtering. This convex part 31A can be easily and precisely formed using the film-forming technology such as the sputtering. In consequence, the pressure of the pressing area N can be maximized at an appropriate position. For instance, when the set value V lies upstream from the center in the passing direction of the pressing area N as shown in
In the fixing device 7 in accordance with the present embodiment, the convex part 31A is formed in a section of the heat insulation layer 31 in which the storage elastic modulus G′ of the toner on the sheet S is equal to or less than 4200 Pa and the loss elastic modulus G′ is equal to or less than 60000 Pa while the sheet S passes through the pressing area N. According to this constitution, the toner with the dynamic viscoelasticity being sufficiently decreased can be passed through the area with the maximum pressure in the pressing area N. In consequent, the toner that melts in an extent in which a hot offset is not generated can be thermally fixed in an appropriate manner, which can make flat and smooth the surface of the toner after thermal fixing on the sheet S. As a result, the image having high glossiness can be obtained.
In the fixing device 7 in accordance with the present embodiment, the protruding amount H is set equal to or higher than 0.1 mm and equal to or less than 1.0 mm, and the upheaval width W2 is set equal to or higher than 15 percent and equal to or less than 20 percent of the pressurization width W1 of the pressing area N. According to this constitution, the convex part 31A in the pressing area N can press and heat the toner on the sheet S in an appropriate manner. As a result, execution of appropriate thermal fixing can be ensured and the image having excellent glossiness can be formed.
In the fixing device 7 in accordance with the present embodiment, since the heating parts 41 to 45 contact via the coat layer 60 to the inner surface of the fixing belt 21, smooth rotation of the fixing belt 21 can be ensured. Furthermore, the heating parts 41 to 45 can directly heat a portion of the fixing belt 21 that is opposed to the pressing area N, which can reduce heat that is not used to heat the fixing belt 21 and radiates, and thus input electricity can be effectively utilized.
According to the present embodiment, the printer 1 (i.e., the image forming apparatus) that includes the above-described fixing device 7 is realized.
In the fixing device in accordance with the present embodiment, each of the heating parts 41 to 45 is configured with a plurality of the heating resistors 40. Nevertheless, the present disclosure is not limited to this constitution. For instance, each of the heating parts 41 to 45 may be configured with a single heating resistor 40 (not shown). With respect to the fixing device 7 in accordance with the present embodiment, the heating parts 41 to 45 correspond to three sizes of the sheet S. Nevertheless, the present disclosure is not limited to this constitution. It is preferable that the heating parts (the heating resistors 40) be formed so as to correspond at least two sizes of the sheet S. With respect to the fixing device 7 in accordance with the present embodiment, it is constituted that the sheet S passes through the center in the axial direction of the pressing area N. Alternatively, it may be constituted that the sheet S may pass through a position close to one side in the axial direction of the pressing area N.
In the fixing device 7 in accordance with the present embodiment, the pressing roller 22 is rotatively driven and the fixing belt 21 is rotated by following the pressing roller 22 (i.e., gives a driven rotation). Alternatively, the fixing belt 21 may be rotatively driven and the pressing roller 22 may be rotated by following the fixing belt 21 (i.e., may give a driven rotation).
In the fixing device 7 in accordance with the present embodiment, the pressing roller 22 is raised and lowered against (moved to a direction to approach or a direction to separate from) the fixing belt 21. Nevertheless, the present disclosure is not limited to this constitution. Alternatively, the fixing belt 21 may be moved to a direction to approach or a direction to separate from the pressing roller 22.
In the above description regarding the present embodiment, it is exemplified that the disclosure is applied to the monochrome printer 1. Alternatively, for instance, the disclosure may be applied to a color printer, a copying machine, a facsimile, or multifunction peripheral and so forth.
While the present disclosure has been described with reference to the particular illustrative embodiments, it is not to be restricted by the embodiments. It is to be appreciated that those skilled in the art can change or modify the embodiments without departing from the scope and spirit of the present disclosure.
Number | Date | Country | Kind |
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2017-157841 | Aug 2017 | JP | national |