This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2015-055912 filed Mar. 19, 2015.
The present invention relates to a fixing device and an image forming apparatus.
According to an aspect of the invention, there is provided a fixing device including a heating unit, an endless belt body that rotates by following rotation of the heating unit, and a pressing unit that faces the heating unit with the endless belt body interposed between the pressing unit and the heating unit. The pressing unit includes a retaining body that retains the endless belt body while allowing the endless belt body to rotate, a pressing-area-forming portion that is a part of the retaining body, and a pressing member that is provided on an upstream side of the retaining body with respect to the pressing-area-forming portion in a direction of rotation of the endless belt body, the pressing member being made of a metal plate that is bent along a line extending in a longitudinal direction of the plate. The pressing unit is movable relative to the heating unit between a position where a pressing area that is formed when the pressing unit is pressed toward the heating unit is formed by the pressing-area-forming portion and the pressing member and a position where the pressing area is formed by the pressing member.
An exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
Referring to
The medium feeding unit 18 includes a medium-feeding-unit body 20, a medium cassette 22 that contains recording media 130 as transfer objects, a pickup roller 24 that picks up any of the recording media 130 stacked in the medium cassette 22, and a combination of a feed roller 28 and a retard roller 26 that separates one of the recording media 130 from the others and feed the one recording medium 130 toward the downstream side. With the rotation of the pickup roller 24 and the rotation of the feed roller 28 and the retard roller 26, the recording media 130 stacked in the medium cassette 22 are transported one by one to a pair of registration rollers 38, to be described below, along the transport path 32. The medium cassette 22 is detachably attached to the medium-feeding-unit body 20. The number of medium feeding units 18 may be one or two or more. In the exemplary embodiment illustrated in
The image forming device 14 employs an electrophotographic method and includes an image carrier 44 including a photoconductor, a charging device 56 including a charging roller or the like and that uniformly charges the image carrier 44, an optical drawing device 58 that draws, with light, a latent image on the image carrier 44 charged by the charging device 56, a developing device 60 including a developing roller and that visualizes, with toner, the latent image drawn on the image carrier 44 by the optical drawing device 58, a transfer device 42 including a transfer roller or the like and that transfers a toner image obtained through the visualization of the latent image by the developing device 60 to the recording medium 130, a cleaning device 62 that removes toner remaining on the image carrier 44, and the fixing device 36 that fixes the toner image transferred to the recording medium 130 by the transfer device 42.
The optical drawing device 58 is, for example, a scanning laser exposure device and forms a latent image on the image carrier 44 by scanning laser light over a process cartridge 64 to be described below. The optical drawing device 58 may alternatively be a light-emitting-diode (LED) light source, a surface emitting laser, or the like.
The process cartridge 64 is a unit including the image carrier 44, the charging device 56, the developing device 60, and the cleaning device 62 and is exchangeable as the unit. When a discharge portion 16 is opened, the process cartridge 64 is removable from the image-forming-apparatus body 12.
The transport path 32 extends from the pickup roller 24 of the medium feeding unit 18 provided at the bottom of the image-forming-apparatus body 12 to the discharge port 34 provided at the top of the image-forming-apparatus body 12, and allows the recording medium 130 to pass therethrough. The transport path 32 includes a portion extending inside the image-forming-apparatus body 12 and substantially vertically from the pickup roller 24 of the medium feeding unit 18 at the bottom to the fixing device 36.
The transfer device 42 and the image carrier 44 are provided on the upstream side of the transport path 32 with respect to the fixing device 36, and the pair of registration rollers 38 are provided on the upstream side of the transport path 32 with respect to the transfer device 42 and the image carrier 44. Furthermore, a pair of discharge rollers 40 are provided near the discharge port 34 at the end of the transport path 32.
Hence, a recording medium 130 that is picked up from the medium cassette 22 of the medium feeding unit 18 and is separated from the other recording media 130 by the retard roller 26 and the feed roller 28 is guided into the transport path 32, is temporarily stopped at the pair of registration rollers 38, and is allowed to pass through a position between the transfer device 42 and the image carrier 44 at an appropriate timing, whereby a toner image is transferred to the recording medium 130. The toner image thus transferred to the recording medium 130 is fixed by the fixing device 36. The recording medium 130 having the fixed toner image is discharged from the discharge port 34 to the discharge portion 16 by the pair of discharge rollers 40.
Referring to
The heating roller 66 includes a round cylindrical roller portion 84 and a heater 86 provided on the inner side of the roller portion 84. The roller portion 84 is rotatably supported by heating-roller bearings (not illustrated) and is rotatable in a direction of arrow A (see
Plural (five, for example) releasing picks 92 are provided in contact with the roller portion 84. The heater 86 includes, for example, two lamps. A thermostat 94 is provided facing the heating roller 66 and across the heating roller 66 from the endless belt 72.
The heating roller 66 may alternatively have a flared shape. A flared heating roller transports a recording medium while pulling the recording medium toward two ends thereof. In such a case, the area of the heating roller that is pressed by the pressing unit is wider, in a direction orthogonal to the axial direction of the heating roller, at two axial direction ends of the heating roller than in a central portion of the heating roller. Furthermore, since the two ends of the recording medium are first received by the heating roller, the occurrence of wrinkles or the like in the recording medium is suppressed.
The endless belt 72 runs between the heating roller 66 and the pressing unit 76 and rotates in a direction of arrow C (see
An inlet chute 96 is provided on the upstream side of the pressing area 102. The recording medium 130 transported in a direction of arrow B is guided by the inlet chute 96, whereby the leading end of the recording medium 130 is guided into the pressing area 102 (see
As illustrated in
The pressing area 102 is formed by the pressing unit 76 that is pressed toward the heating roller 66. Specifically, the pressing area 102 is formed by a pressing-area-forming portion 104 included in the retaining body 100 and the pressing member 110 attached to the retaining body 100, as to be described below. The pressing unit 76 is configured such that a combination of the retaining body 100 and the fames 78 and 79 causes the pressing-area-forming portion 104 and the pressing member 110, i.e., the entirety of the retaining body 100, to be pressed toward the heating roller 66.
The retaining body 100 is made of a resin material such as liquid crystal polymer (LCP) that is highly resistant to heat. As illustrated in
The pressing-area-forming portion 104 projects toward the heating roller 66 on the side of the retaining body 100 that faces the heating roller 66, and extends in the longitudinal direction of the retaining body 100. The pressing-area-forming portion 104 is provided on the downstream side of the retaining body 100 in the direction of rotation of the endless belt 72, that is, on the side of an exit 70 of the pressing area 102. Note that the pressing-area-forming portion 104 is a part of the retaining body 100.
The seating surface 106 is the bottom of a recess provided in the retaining body 100 and extends in the longitudinal direction of the retaining body 100. The seating surface 106 is provided on the upstream side of the retaining body 100 with respect to the pressing-area-forming portion 104 in the direction of rotation of the endless belt 72, that is, on the side of an entrance 68 of the pressing area 102. The seating surface 106 has a concavity 108 extending in the longitudinal direction of the retaining body 100.
Referring to
The fixed portion 114 of the pressing member 110 has a protrusion 116 at an end thereof opposite the bent portion 112. The protrusion 116 protrudes toward the seating surface 106 of the retaining body 100.
The pressing member 110 has plural grooves 122 each extending from the end of the fixed portion 114 through the bent portion 112 up to a position at a certain distance from a tip 120 of the free end 118. The presence of the grooves 122 allows the pressing member 110 to bend when pressed and to deform in conformity with the shape of the recording medium 130. Thus, the generation of a locally large pressing force is suppressed. Furthermore, since the pressing member 110 is made of metal, the heat capacity is smaller than that of a pressing member made of resin. Accordingly, for example, the start-up time of the fixing device 36 is shortened, and the efficient operation of the fixing device 36 is realized.
The pressing member 110 is attached to the seating surface 106 of the retaining body 100 such that the bent portion 112 at which the pressing member 110 is bent is positioned on the upstream side (the side of the entrance 68) in the direction of rotation of the endless belt 72. That is, the tip 120 of the free end 118 of the pressing member 110 faces the pressing-area-forming portion 104 of the retaining body 100. The pressing member 110 is attached to the seating surface 106 by being directly fitted into the recess provided in the retaining body 100, with the protrusion 116 of the pressing member 110 fitted into the concavity 108 of the seating surface 106.
As illustrated in
Referring to
Referring to
Now, a fixing process in which the fixing device 36 of the image forming apparatus 10 according to the exemplary embodiment fixes a toner image on a recording medium 130 will be described. The state of the fixing device 36 according to the exemplary embodiment during the fixing process is switchable between the state where the pressing unit 76 is pressed toward the heating roller 66 with the normal pressing force and the state where the pressing unit 76 is pressed toward the heating roller 66 with the pressing force smaller than the normal pressing force. The normal pressing force is generated when the pressing area 102 is formed by both the pressing-area-forming portion 104 of the retaining body 100, which press the pressing unit 76 toward the heating roller 66, and the pressing member 110. The pressing force smaller than the normal pressing force is generated when the pressing area 102 is formed by only the pressing member 110 attached to the retaining body 100, which presses the pressing unit 76 toward the heating roller 66.
The switching of the level of the pressing force applied to the pressing unit 76 between the normal pressing force and the smaller pressing force is implemented by, for example, using the pressing lever 142 of the switching device 140. The switching device 140 is provided at each of the two longitudinal-direction ends of the fixing device 36. When the pressing lever 142 is operated, the position of the pressing unit 76 relative to the heating roller 66 is changed.
Specifically, referring to
The pressing lever 142 and the fixed frame 148 are connected to each other with a first spring member 152. The first spring member 152 exerts a pulling force that pulls the pressing lever 142 toward the fixed frame 148.
Meanwhile, the pressing lever 142 and the swingable frame 154 are connected to each other with a second spring member 158. The second spring member 158 exerts a repulsive force that moves the pressing lever 142 and the swingable frame 154 away from each other. Furthermore, a projection 146 provided on the pressing lever 142 extends through an oblong hole 156 provided in the swingable frame 154, whereby the pressing lever 142 and the swingable frame 154 are in engagement with each other.
A flat cam 160 whose distance from the center to the circumference is not constant is provided on a rotating shaft 162 that is provided near an arm portion 144 of the pressing lever 142, i.e., on a side of the pressing lever 142 opposite the shaft 150. When the flat cam 160 is rotated about the rotating shaft 162 by a driving device (not illustrated) such as a motor, the arm portion 144 of the pressing lever 142 is pushed and the pressing lever 142 is moved. Thus, the level of the pressing force is changed.
To apply the normal pressing force to the pressing unit 76, the flat cam 160 and the pressing lever 142 of the switching device 140 are spaced apart from each other as illustrated in
To apply the pressing force smaller than the normal pressing force to the pressing unit 76, the flat cam 160 of the switching device 140 is rotated as illustrated in
To remove the pressing force applied to the pressing unit 76, the flat cam 160 of the switching device 140 is further rotated as illustrated in
In this state, since the pressing unit 76 is not pressed against the heating roller 66 as illustrated in FIG. 5, the free end 118 of the pressing member 110 is at the largest angle with respect to the fixed portion 114 (see the state A illustrated in
Referring now to
In the above process, the pressing force applied to the heating roller 66 by the pressing-area-forming portion 104 is larger than the pressing force applied to the heating roller 66 by the pressing member 110. Specifically, the recording medium 130 is first pressed by the pressing member 110 provided on the side of the entrance 68 of the pressing area 102 and that exerts a relatively small pressing force, and is then pressed by the pressing-area-forming portion 104 that exerts a relatively large pressing force. In this process, the pressing member 110 on the side of the entrance 68 and the pressing-area-forming portion 104 on the side of the exit 70 are urged by an urging force exerted by the urging members provided to the pressing unit 76. The pressing member 110 is made of a plate that is bendable in accordance with the level of the pressing force, whereas the pressing-area-forming portion 104 is a part of the retaining body 100 and is difficult to deform. Therefore, the pressing-area-forming portion 104 on the side of the exit 70 exerts a larger pressing force, while the pressing member 110 on the side of the entrance 68 exerts a pressing force smaller than that exerted by the pressing-area-forming portion 104 on the side of the exit 70.
When the pressing unit 76 is not pressed against the heating roller 66, as illustrated in
Referring now to
Even when the pressing unit 76 is pressed with the pressing force smaller than the normal pressing force, the pressing member 110 is deformed from the state illustrated in
As described above, in the image forming apparatus 10 according to the exemplary embodiment, the pressing member 110 is made of a metal plate that is bent along a line extending in the longitudinal direction thereof, and the position of the tip 120 of the free end 118 of the pressing member 110 is determined by the level of the pressing force applied to the pressing member 110. Hence, even when the pressing force for forming the pressing area 102 is changed by moving the pressing unit 76 relative to the heating roller 66, the pressing unit 76 is prevented from being deformed with the rotation of the heating roller 66 and the endless belt 72 and being taken into the nip between the pressing-area-forming portion 104 and the heating roller 66.
The foregoing description of the exemplary embodiment of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiment was chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2015-055912 | Mar 2015 | JP | national |