This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2022-186037 filed Nov. 21, 2022.
The present disclosure relates to a fixing device and an image forming apparatus.
Japanese Patent No. 6601247 discloses an image forming apparatus that includes an image forming unit that forms a toner image on paper, a resist roller that feeds the paper to the image forming unit with a predetermined transport timing, a fixing unit that heats and presses the paper on which the toner image is formed by the image forming unit at a fixing nip and that fixes the toner image to the paper, an air-sending unit that sends air to the paper from a position downstream of the fixing nip in a direction in which the paper is transported and that separates the paper from a fixing member of the fixing unit, a rotating member that is disposed downstream of the fixing nip in the direction in which the paper is transported and that rotates due to contact with the paper that passes through the fixing nip, a passing paper detection unit that detects the passing paper by detecting rotation of the rotating member, and a controller. The controller increases the amount of the air to be sent from the air-sending unit in the case where a first passing time until the passing paper detection unit detects passing n-th paper after the resist roller feeds the n-th paper (n is an integer of 1 or more) is longer than a maximum passing time that is allowable to an extent that the paper that passes through the fixing nip and that is transported has proper posture. The controller controls the amount of the air to be sent from the air-sending unit depending on a relationship in magnitude between the first passing time and a second passing time in the case where the second passing time until the passing paper detection unit detects passing (n+1)-th paper after the resist roller feeds the (n+1)-th paper is longer than the maximum passing time.
Aspects of non-limiting embodiments of the present disclosure relate to a fixing device that includes a heating unit for heating a recording medium with an air-sending device causing the recording medium to be contactless and that inhibits the recording medium from being excessively heated in the case where a transport device stops unlike the case where the heating unit is caused to operate with the air-sending device being stopped.
Aspects of certain non-limiting embodiments of the present disclosure address the above advantages and/or other advantages not described above. However, aspects of the non-limiting embodiments are not required to address the advantages described above, and aspects of the non-limiting embodiments of the present disclosure may not address advantages described above.
According to an aspect of the present disclosure, there is provided a fixing device including a heating unit that is disposed on a path for transporting a recording medium by using a transport device for transporting the recording medium and that heats a front surface of the recording medium in a contactless manner; an air-sending device that faces the heating unit and that sends air to a back surface of the recording medium; and a controller that includes a detection unit for detecting an operational state of the air-sending device and that causes the heating unit to operate in a case where the detection unit detects an operation of the air-sending device.
An exemplary embodiment of the present disclosure will be described in detail based on the following figures, wherein:
An exemplary embodiment of the present disclosure will hereinafter be described by way of example with reference to the figures. In the figures, an arrow H represents the vertical direction and an up-down direction of an apparatus, an arrow W represents the horizontal direction and a width direction of the apparatus, and an arrow D represents a front-rear direction of the apparatus (a depth direction of the apparatus).
The structure of an image forming apparatus 10 according to the present exemplary embodiment will be described.
The image forming apparatus 10 illustrated in
The container units 14 illustrated in
Each recording medium P on which an image is formed is discharged onto the discharge portion 18 illustrated in
The image forming unit 12 illustrated in
The multiple toner image forming units 20 form the toner images in colors. As for the image forming apparatus 10, the toner image forming units 20 for four colors of yellow (Y), magenta (M), cyan (C), and black (K) in total are provided. Symbols of (Y), (M), (C), and (K) illustrated in
The toner image forming units 20 for the respective colors basically have the same structure except for toner to be used. Specifically, as illustrated in
The transfer device 30 illustrated in
The first transfer rollers 33 have a function of transferring the toner images that are formed on the photoconductor drums 21 to the transfer belt 31 at first transfer positions T (see
As illustrated in
The transfer portion 35 has a function of transferring the toner images that are transferred to the transfer belt 31 to the recording medium P. Specifically, the transfer portion 35 includes a second transfer portion 34 and a facing roller 36.
The facing roller 36 is disposed below the transfer belt 31 so as to face the transfer belt 31. As illustrated in
The transport device 16 illustrated in
The transport mechanism 60 illustrated in
The transport mechanism 60 transports the recording medium P at the image forming unit 12 and the fixing device 100 with a surface of the recording medium P facing upward. The surface is an image surface on which the image is formed at the image forming unit 12 and is heated at the fixing device 100.
Specifically, as illustrated in
The feed rollers 62 feed the recording media P that are contained in the container units 14. The multiple transport rollers 64 transport each recording medium P that is fed by the feed rollers 62 to the chain gripper 66.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The reverse mechanism 80 illustrated in
The multiple transport rollers 82 transport the recording medium P that is fed from the fixing device 100 to the reverse device 84. The reverse device 84 reverses the front and back of the recording medium P. The multiple transport rollers 86 transport the recording medium P to the chain gripper 66 after the front and the back are reversed by the reverse device 84. That is, the multiple transport rollers 86 have a function of giving the recording medium P to the chain gripper 66 after the front and the back are reversed.
The reverse mechanism 80 thus gives the recording medium P that passes between a heating unit 102 illustrated in
As illustrated in
The cooling rollers 92 include rollers that are composed of, for example, metal and that are cylindrical. As for each cooling roller 92, refrigerant such as air or water flows in an inner portion thereof, and the recording medium P exchanges heat with the refrigerant and is consequently cooled.
After the toner images are heated by the heating unit 102 described later, the recording medium P is transported by the chain gripper 66 to a fixing unit 120, is interposed between a heat roller 130 and a pressure roller 140, is pressed, and is heated. The recording medium P to which the toner images are fixed is cooled by the cooling rollers 92 of the cooling portion 90 illustrated in
The fixing unit 120 illustrated in
As illustrated in
The heat roller 130 illustrated in
The heat roller 130 includes a base material 132 that is cylindrical, a rubber layer 134 that is formed on the outer circumference of the base material 132, a releasing layer 136 that is formed on the outer circumference of the rubber layer 134, and a heater 138 (a heating source) that is contained in the base material 132. For example, the heater 138 includes a single or multiple halogen lamps.
The driven roller 150 illustrated in
The pressure roller 140 illustrated in
The pressure roller 140 includes a base material 142 that is cylindrical, a rubber layer 144 that is formed on the outer circumference of the base material 142, and a releasing layer 146 that is formed on the outer circumference of the rubber layer 144.
The length of the circumference of the pressure roller 140 is equal to the interval at which the grippers 76 are disposed on the chains 72. As illustrated in
In the case where the grippers 76 that hold the leading edge portion of the recording medium P pass between the pressure roller 140 and the heat roller 130, the grippers 76 enter the recessed portion 148.
As for the fixing unit 120, the pressure roller 140 is rotated by a drive unit (not illustrated), the heat roller 130 rotates in conjunction with the pressure roller 140, and the driven roller 150 rotates in conjunction with the heat roller 130.
The heating unit 102 is disposed on the path for transporting the recording medium P that is transported by the transport mechanism 60 and has a function of heating the front surface in a contactless manner. Specifically, the heating unit 102 heats the upper surface of the recording medium P on which the image is formed by the image forming unit 12 in a contactless manner. It may be thought that the heating unit 102 is a pre-heating device before fixing (heating) with the fixing unit 120. More specifically, the heating unit 102 includes a reflector 104, multiple heaters 106 (heating sources), and a wire net 112. The structure of the air-sending device 160 will be described later.
The reflector 104 has a function of reflecting infrared rays from the heaters 106 downward (that is, toward the recording medium P that is transported by the transport mechanism 60). The reflector 104 has a box shape the bottom of which is opened. The reflector 104 is composed of, for example, a metal plate such as an aluminum plate.
The heaters 106 are infrared heaters that are cylindrical having a length in the width direction of the recording medium P (referred to below as the “paper width direction” in some cases). The heaters 106 are arranged in the transport direction in the reflector 104. The paper width direction coincides with a direction intersecting (specifically, a direction perpendicular to) the transport direction. In the figures, the paper width direction is illustrated as the direction of the arrow D. The heaters 106 are connected to a second circuit SC of relays 48 opposite a first circuit PC that includes a three-phase alternating power supply AC in a power circuit HC described later (also see
The wire net 112 is disposed in an opening below the reflector 104. Consequently, the wire net 112 separates an inner portion of the reflector 104 from a portion outside the reflector 104. The wire net 112 prevents the recording medium P that is transported by the transport mechanism 60 and the heaters 106 from coming into contact with each other.
As illustrated in
An example of the fan 161 is an axial blower that sends air in an axial direction. The fan 161 may be a centrifugal blower that sends air in a centrifugal direction such as a multi-wing blower (for example, a sirocco fan), provided that the fan is a blower that sends air. The fan 161 is an example of a blower.
The air-sending plate 180 is mounted on an upper edge of the side wall 163 so as to block an upper opening of the device body 166. Consequently, the device body 166 is sealed except for the opening portion 164 and air-sending holes 182 described later.
The air-sending plate 180 has a plate shape and has the facing surface 181 that faces the heating unit 102. The facing surface 181 faces upward and faces the lower surface of the recording medium P that is transported between the heating unit 102 and the air-sending plate 180.
The air-sending plate 180 is composed of a metal plate. The air-sending plate 180 also functions as a reflector that reflects the infrared rays from the heaters 106 upward (toward the recording medium P that is transported by the chain gripper 66).
The air-sending plate 180 has the multiple air-sending holes 182 that extend through the air-sending plate 180 in the thickness direction. That is, the multiple air-sending holes 182 are formed in the facing surface 181 and have openings facing the lower surface of the recording medium P that is transported between the heating unit 102 and the air-sending plate 180.
As illustrated in
As for the air-sending device 160, the fan 161 is driven, and consequently, air that enters the device body 166 is sent to the lower surface of the recording medium P that is transported by the chain gripper 66 via the multiple air-sending holes 182 (see
As illustrated in
Accordingly, as illustrated in
As illustrated in
The air-sending holes 182 are formed in a direction perpendicular to the facing surface 181 and extend at an angle with respect to the vertical direction. Specifically, the air-sending holes 182 extend at an angle with respect to the vertical direction toward the upstream portion in the transport direction.
According to the present exemplary embodiment, the air-sending device 160 that includes the fan 161 and the device body 166 in addition to the air-sending plate 180 extends at an angle with respect to the horizontal direction as a whole. Specifically, as for the device body 166, the bottom wall 162 that has a plate shape extends along the air-sending plate 180 and extends at an angle with respect to the horizontal direction. The side wall 163 extends upward in the direction perpendicular to the bottom wall 162 and extends at an angle with respect to the vertical direction. Specifically, the side wall 163 extends at an angle with respect to the vertical direction toward the upstream portion in the transport direction. The fan 161 sends air in a direction (the axial direction) at an angle with respect to the vertical direction. Specifically, the fan 161 sends air in the direction (the axial direction) at an angle with respect to the vertical direction toward the upstream portion in the transport direction.
According to the present exemplary embodiment, the chains 72 extend along the facing surface 181 between the heating unit 102 and the air-sending device 160, and the direction in which the recording medium P is transported above the facing surface 181 is parallel with the facing surface 181. The heaters 106 are arranged in the transport direction as described above, and the heaters 106 are arranged in a direction parallel with the facing surface 181. The direction in which the recording medium P is transported above the facing surface 181 may be at an angle with respect to the facing surface 181. The direction in which the heaters 106 are arranged may be at an angle with respect to the facing surface 181.
The controller 40 according to the present exemplary embodiment will now be described appropriately with reference to
The controller 40 is electrically connected to the fixing unit 120, the heating unit 102, and the air-sending device 160 and fulfils various functions for controlling components including the transport device 16 and the image forming unit 12 of the image forming apparatus 10 as described later. The controller 40 according to the present exemplary embodiment includes a control circuit CC that is an example of a detection unit that detects the operational state of the air-sending device 160 and causes the heating unit 102 to operate in the case where the detection unit detects the operation of the air-sending device 160. In other words, the controller 40 includes the detection unit that detects the operational state of the air-sending device 160 and causes the heating unit 102 to stop in the case where the detection unit detects that the air-sending device 160 stops or malfunctions. Specifically, as illustrated in
The control device 50 functions as a computer and includes a central processing unit (CPU) 51 that is an example of a processor, a read only memory (ROM) 52, a random access memory (RAM) 53, and a storage 54 as illustrated in
The CPU 51, the ROM 52, the RAM 53, and the storage 54 are connected to each other by using a bus 59. The CPU 51 collectively control the whole of the control device 50. For example, the ROM 52 stores various kinds of data and various programs including a control program that are used according to the present exemplary embodiment. The RAM 53 is a memory that is used as a work area when the various programs are run. The CPU 51 loads a program that is stored in the ROM 52 into the RAM 53 and runs the program, and consequently, various processes are performed. The control program is an example of an execution program.
For example, the storage 54 includes a hard disk drive (HDD), a solid state drive (SSD), or a flash memory and stores the various programs and the various kinds of data. The control program may be stored in the storage 54.
As for the control device 50, the CPU 51 runs the control program, and consequently, the various functions for controlling the components including the transport device 16 and the image forming unit 12 of the image forming apparatus 10 are fulfilled.
The power circuit HC to which the heaters 106 to be controlled by the controller 40 are connected and the control circuit CC that controls the operations of the heaters 106 according to the present exemplary embodiment will now be described appropriately with reference to
As for an electric circuit according to the present exemplary embodiment, as illustrated in, for example,
The relays 48 enable the first circuit and the second circuit to be electrically disconnected or connected, and examples thereof include an electromagnetic contactor and a solid state relay (SSR). In the case where the relays 48 electrically connect the first circuit and the second circuit to each other, an alternating voltage is applied to the heaters 106, and consequently, the heaters 106 generate heat. Specific conditions in which the relays 48 operate will be described later.
As for the control circuit CC of the image forming apparatus 10 according to the present exemplary embodiment, as illustrated in
As illustrated in
The control device 50 acquires the boolean value of a binary signal S5 that is outputted from the AND circuit LC and outputs the boolean value of the binary signal S5 as a binary signal S7 as described later. The control device 50 outputs the binary signal S7 to the second controller 46.
In the case where the value of the binary signal S0 or the value of the binary signal S5 is “true” and the other is “false”, the control device 50 outputs the value of “true” as a binary signal S9 and outputs the value of “false” in the other cases as described later. The control device 50 outputs the binary signal S9 to the reporting unit 49. The binary signal S9 that is outputted is a boolean value that represents “true” or “false”.
In the case where the binary signal S1 that is outputted from the control device 50 is detected, the air-sending device 160 rotates the fan 161. A plus signal S2 that depends on the number of rotation of the fan 161 that rotates is outputted. The air-sending device 160 outputs the plus signal S2 to the converter VC. The plus signal S2 depends on the number of rotation of the drive motor that drives the fan 161.
In the case where the plus signal S2 is received, the converter VC outputs an analog signal S3 that depends on a plus number in the plus signal S2. For example, in the case where the plus number in the plus signal S2 monotonically increases, the analog signal S3 that is outputted monotonically increases. The converter VC outputs the analog signal S3 to a location connected to the comparator 42.
The comparator 42 is electrically connected to a reference voltage source RV in addition to the converter VC described above. The comparator 42 compares the voltage value of the analog signal S3 that is outputted from the converter VC and the voltage value of the reference voltage source RV and outputs the result of comparison as a binary signal S4. The comparator 42 outputs the binary signal S4 to the AND circuit LC and the first controller 44. The binary signal S4 that is outputted is a boolean value that represents “true” or “false”.
In the case where the fan 161 rotates at a number of rotation equal to or more than a number of rotation that is determined during design, the voltage value of the analog signal S3 is set to a value larger than the voltage value of the reference voltage source RV. In the case where the number of rotation of the fan 161 is less than the lower limit that is determined during design, the voltage value of the analog signal S3 is set to a value smaller than the voltage value of the reference voltage source RV. In other words, the voltage value of the reference voltage source RV is set based on the analog signal S3 in the case where the number of rotation of the fan 161 is equal to the lower limit that is determined during design.
According to the present exemplary embodiment, the comparator 42 compares the voltage value of the analog signal S3 that is outputted from the converter VC, based on the plus signal S2 that is outputted from the air-sending device 160 with the voltage value of the reference voltage source RV, and the operational state of the air-sending device 160 is detected. In other words, the converter VC and the comparator 42 are examples of a first detection unit D1 according to the present disclosure. The case where the value of the binary signal S4 is “true” corresponds to an example of the “case where the detection unit detects the operation of the air-sending device”. The case where the value of the binary signal S4 is “false” corresponds to an example of the “case where the detection unit detects that the air-sending device stops or malfunctions”.
The AND circuit LC acquires the binary signal S1 that is outputted from the control device 50 and the binary signal S4 that is outputted from the comparator 42 and outputs the acquired result as the binary signal S5 that is a boolean value that represents “true” or “false”. In the case where both values of the binary signal S1 and the binary signal S4 are “true”, the AND circuit LC outputs the value of “true” and outputs the value of “false” in the other cases. The AND circuit LC outputs the binary signal S5 to the control device 50.
According to the present exemplary embodiment, the AND circuit LC detects the binary signal S1 for driving the air-sending device 160. In other words, the AND circuit LC is an example of a second detection unit D2 according to the present disclosure.
The first controller 44 is, for example, a load switch and is electrically connected to a signal source SV in addition to the comparator 42 described above. The first controller 44 acquires the binary signal S4 that is outputted from the comparator 42 and outputs the voltage value of the signal source SV as the value of “true” of a binary signal S6 in the case where the value of the binary signal S4 is “true”. In the case where the value of the binary signal S4 is “false”, the voltage of the signal source SV is electrically blocked. The first controller 44 outputs the binary signal S6 to the second controller 46. A voltage value that is outputted from the signal source SV is a voltage value for controlling the relays 48 as described later.
The second controller 46 is, for example, a load switch. The second controller 46 acquires the binary signal S7 that is outputted from the control device 50 and outputs the voltage value of the binary signal S6 that is outputted from the first controller 44 as the value of “true” of a binary signal S8 in the case where the value of the binary signal S7 is “true”. In the case where the value of the binary signal S7 is “false”, the voltage of the binary signal S6 is electrically blocked, and the value of “false” of the binary signal S8 is used. The second controller 46 outputs the binary signal S8 to the relays 48.
The relays 48 acquire the binary signal S8 that is outputted from the second controller 46. In the case where the value of the binary signal S8 is “true”, the first circuit PC and the second circuit SC are electrically connected to each other. In the case where the value of the binary signal S8 is “false”, the first circuit PC and the second circuit SC are electrically blocked from each other.
An example of the reporting unit 49 is a component that rumbles such as a buzzer. The boolean value of the binary signal S9 that is outputted from the control device 50 is acquired. The reporting unit 49 does not rumble in the case where the value of the binary signal S9 that is outputted from the control device 50 is “true” and rumbles in the case where the value of the binary signal S9 is “false”. Consequently, the boolean value of the binary signal S9 is reported to a person therearound. In other words, in the case where the controller 40 causes the heating unit 102 to stop, the reporting unit 49 reports the operational state of the heating unit 102. The reporting unit 49 may visually report by using an alarm lamp instead of the buzzer or may report by displaying something at a location on the image forming apparatus 10 for a user input.
The converter VC, the comparator 42, and the AND circuit LC of the control circuit CC may be included as separated parts or may be included as the function of a single integrated circuit (IC) or the control device 50. The comparator 42 compares the voltage value of the analog signal S3 that is outputted from the converter VC and the voltage value of the reference voltage source RV. However, a voltage value that is compared with the voltage value of the analog signal S3 that is outputted from the converter VC may be stored in advance, and the reference voltage source RV may not be included.
The first controller 44 may not be the load switch but may acquire the binary signal S4 that is outputted from the comparator 42 and the voltage signal that is outputted from the signal source SV as in the AND circuit LC described above and may output the value of “true” as the binary signal S6 in the case where both values are “true”. Similarly, the second controller 46 may acquire the binary signal S6 that is outputted from the first controller 44 described above and the binary signal S7 that is outputted from the control device 50 and may output the value of “true” as the binary signal S8 in the case where both values are “true”.
The control device 50 may implement control for causing the transport device 16 to start to be driven in the case where the value of “true” is outputted as the binary signal S1 and for causing the transport device 16 to stop to be driven in the case where the value of “false” is outputted as the binary signal S1, although this is not illustrated in
The operation of the control circuit CC depending on the state of the air-sending device 160 according to the present exemplary embodiment will now be described. A “state in which the air-sending device 160 is normal” described later represents a state in which the value of the binary signal S1 is “true”, the fan 161 of the air-sending device 160 is rotated at the number of rotation that is determined during design. A “state in which the air-sending device 160 is abnormal” represents a “state in which the air-sending device 160 is not normal”, for example, a state in which the value of the binary signal S1 is “true”, but the number of rotation of the fan 161 is less than the number of rotation that is determined during design, or the fan 161 is not rotated. The “state in which the air-sending device 160 is abnormal” also represents a “state in which the air-sending device 160 malfunctions”.
Case where Job of Image Formation Operation Starts in State in which Air-Sending Device 160 is Normal
As for the image forming apparatus 10, in the case where the value of the binary signal S0 is “true” (the job of the image formation operation starts), the control device 50 outputs the value of “true” as the binary signal S1 for driving the air-sending device 160.
Subsequently, the air-sending device 160 starts driving the fan 161, based on the binary signal S1. The air-sending device 160 outputs a signal having the plus number that depends on the number of rotation of the fan 161 as the plus signal S2.
Subsequently, the converter VC outputs the voltage value as the analog signal S3, based on the plus number of the plus signal S2.
Subsequently, the comparator 42 compares the voltage value of the analog signal S3 and the voltage value of the reference voltage source RV. In the case where the fan 161 of the air-sending device 160 is normally rotated, the voltage value of the analog signal S3 is larger than the voltage value of the reference voltage source RV, and accordingly, the comparator 42 outputs the value of “true” as the binary signal S4 as described above.
Subsequently, the AND circuit LC outputs the value of “true” as the binary signal S5 because both of the value of the binary signal S1 and the value of the binary signal S4 are “true”.
Subsequently, the first controller 44 outputs the voltage of the signal source SV as the binary signal S6 because the value of the binary signal S4 is “true”.
Subsequently, the controller 40 outputs the value of “true” as the binary signal S7 because the value of the binary signal S5 is “true”. The controller 40 outputs the value of “false” as the binary signal S9 because both of the value of the binary signal S1 and the value of the binary signal S5 are “true”.
Subsequently, the second controller 46 outputs the value of “true” as the binary signal S8 because the value of the binary signal S7 is “true”.
The relays 48 electrically connect the first circuit PC and the second circuit SC to each other because the value of the binary signal S8 is “true”. Consequently, the heaters 106 start generating heat.
In this case, the reporting unit 49 does not rumble because the value of the binary signal S9 is “false”.
As for the fixing device 100 according to the present exemplary embodiment, in the case where the job of the image formation operation starts in the state in which the air-sending device 160 is normal, the fan 161 of the air-sending device 160 is rotated, and subsequently, the relays 48 connect the first circuit PC and the second circuit SC to each other as described above. As illustrated in
Case where Job of Image Formation Operation Ends in State in which Air-Sending Device 160 is Normal
As for the image forming apparatus 10, in the case where the value of the binary signal S0 is “false” (the job of the image formation operation ends), the control device 50 first outputs the value of “false” as the binary signal S7. The controller 40 outputs the value of “true” as the binary signal S9 because both of the value of the binary signal S1 and the value of the binary signal S5 are “false”. The control device 50 outputs the value of “false” as the binary signal S1 after a predetermined time has elapsed.
In this case, the second controller 46 outputs the value of “false” as the binary signal S8 because the value of the binary signal S7 is “false”.
The relays 48 electrically disconnect the first circuit PC and the second circuit SC because the value of the binary signal S8 is “false”. Consequently, the heaters 106 stop generating heat.
In the case where the predetermined time has elapsed, and the value of the binary signal S1 that is outputted from the control device 50 is “false”, the air-sending device 160 stops rotating the fan 161. The air-sending device 160 outputs, as the plus signal S2, the value (specifically, 0) of the same plus number as the fan 161 that is rotated. The control device 50 thus causes the air-sending device 160 to stop after the heating unit 102 is stopped when the fixing operation is stopped.
Subsequently, the comparator 42 compares the voltage value of the analog signal S3 and the voltage value of the reference voltage source RV. In the case where the fan 161 of the air-sending device 160 stops rotating, the voltage value of the reference voltage source RV is larger than the voltage value of the analog signal S3, and accordingly, the comparator 42 outputs the value of “false” as the binary signal S4 as described above.
Subsequently, the first controller 44 blocks the voltage of the signal source SV because the value of the binary signal S4 is “false”. That is, the value of “false” is outputted as the binary signal S6.
In this case, the reporting unit 49 does not rumble because the value of the binary signal S9 is “false”.
Case where Job of Image Formation Operation Starts in State in which Air-Sending Device 160 is Abnormal
As for the image forming apparatus 10, in the case where the value of the binary signal S0 is “true” (the job of the image formation operation starts), the control device 50 outputs the value of “true” as the binary signal S1.
Subsequently, the air-sending device 160 causes the fan 161 to start rotating, based on the binary signal S1. In the case where the air-sending device 160 is abnormal, for example, in the case where the number of rotation of the fan 161 is smaller than the number of rotation that is determined during design, the amount of air that is outputted from the air-sending device 160 is smaller than that in the normal state. The air-sending device 160 outputs, as the plus signal S2, the signal of the plus number that depends on the number of rotation of the fan 161.
Subsequently, the converter VC outputs the voltage value as the analog signal S3, based on the plus number of the plus signal S2.
Subsequently, the comparator 42 compares the voltage value of the analog signal S3 and the voltage value of the reference voltage source RV. In the case where the number of rotation of the fan 161 of the air-sending device 160 is smaller than that in the normal state, the voltage value of the reference voltage source RV is larger than the voltage value of the analog signal S3, and accordingly, the comparator 42 outputs the value of “false” as the binary signal S4 as described above.
Subsequently, the AND circuit LC outputs the value of “false” as the binary signal S5 because the value of the binary signal S4 is “false”, even when the value of the binary signal S1 is “true”.
Subsequently, the first controller 44 blocks the voltage of the signal source SV because the value of the binary signal S4 is “false”. That is, the value of “false” is outputted as the binary signal S6. As a result, the value of the binary signal S8 is “false” regardless of the value of the binary signal S7 because the value of the binary signal S6 is “false”, and the heaters 106 are not driven.
In the case where the value of the binary signal S4 is “false”, the control device 50 of the controller 40 outputs the value of “false” as the binary signal S7 because the value of the binary signal S5 is “false”. The controller 40 outputs the value of “true” as the binary signal S9 because the value of the binary signal S0 is “true”, and the value of the binary signal S5 is “false”. The reporting unit 49 rumbles because the value of the binary signal S9 is “true”.
In the case where the value of the binary signal S7 is “false”, the second controller 46 outputs the value of “false” as the binary signal S8. For this reason, for example, even in the case where the first controller 44 mistakenly outputs the value of “true” as the binary signal S6, the second controller 46 outputs the value of “false” as the binary signal S8, and consequently, the heaters 106 are not driven. That is, the second controller 46 functions as a backup of the first controller 44.
As for the fixing device 100 according to the present exemplary embodiment, in the case where the job of the image formation operation starts in the state in which the air-sending device 160 is abnormal, the heaters 106 continue to be electrically blocked from the three-phase alternating power supply AC as described above.
Case where Air-Sending Device 160 is Abnormal after Job of Image Formation Operation Starts
In the case where the air-sending device 160 is abnormal after the job of the image formation operation starts, for example, in the case where the number of rotation of the fan 161 is smaller than the number of rotation that is determined during design, the amount of air that is outputted from the air-sending device 160 is smaller than that in the normal state. The air-sending device 160 outputs, as the plus signal S2, the signal of the plus number that depends on the number of rotation of the fan 161.
Subsequently, the converter VC outputs a voltage value as the analog signal S3, based on the plus number of the plus signal S2.
Subsequently, the comparator 42 compares the voltage value of the analog signal S3 and the voltage value of the reference voltage source RV. In the case where the number of rotation of the fan 161 of the air-sending device 160 is smaller than that in the normal state, the voltage value of the reference voltage source RV is larger than the voltage value of the analog signal S3, and accordingly, the comparator 42 outputs the value of “false” as the binary signal S4 as described above.
Subsequently, the AND circuit LC outputs the value of “false” as the binary signal S5 because the value of the binary signal S4 is “false”, even when the value of the binary signal S1 is “true”.
Subsequently, the first controller 44 blocks the voltage of the signal source SV because the value of the binary signal S4 is “false”. That is, the value of “false” is outputted as the binary signal S6, and accordingly, the value of the binary signal S8 is “false” regardless of the value of the binary signal S7. Consequently, the heaters 106 are not driven.
The controller 40 outputs the value of “false” as the binary signal S7 because the value of the binary signal S5 is “false”. The controller 40 outputs the value of “true” as the binary signal S9 because the value of the binary signal S0 is “true”, and the value of the binary signal S5 is “false”. The reporting unit 49 rumbles because the value of the binary signal S9 is “true”.
In the case where the value of the binary signal S7 is “false”, the second controller 46 outputs the value of “false” as the binary signal S8. For this reason, for example, even in the case where the first controller 44 mistakenly outputs the value of “true” as the binary signal S6, the second controller 46 outputs the value of “false” as the binary signal S8, and consequently, the heaters 106 are not driven. That is, the second controller 46 functions as the backup of the first controller 44.
As for the fixing device 100 according to the present exemplary embodiment, in the case where the air-sending device 160 is abnormal after the job of the image formation operation starts, the heaters 106 stop generating heat as described above. In other words, in the case where is it detected that the air-sending device 160 stops while the heating unit 102 is operating, the controller 40 according to the present exemplary embodiment causes the heating unit 102 to stop.
The actions of the fixing device 100 and the image forming apparatus 10 according to the present exemplary embodiment will now be described.
In the case where the heating unit 102 is caused to operate with the air-sending device 160 stopped, there is a possibility that the recording medium P is excessively heated. As for the fixing device 100 according to the present exemplary embodiment, in the case where the controller 40 detects the operation of the air-sending device 160, the heating unit 102 is caused to operate.
In the case where the air-sending device 160 stops while the heating unit 102 is operating, there is a possibility that the recording medium P is excessively heated. As for the fixing device 100 according to the present exemplary embodiment, in the case where the controller 40 detects that the air-sending device 160 stops, the heating unit 102 is stopped.
The controller 40 of the fixing device 100 according to the present exemplary embodiment causes the air-sending device 160 to stop after the operation of the heating unit 102 is stopped when the fixing operation is stopped.
As for the controller 40 of the fixing device 100 according to the present exemplary embodiment, the first detection unit D1 detects the operational state of the air-sending device 160, based on the plus signal S2 that is outputted from the air-sending device 160.
The controller 40 of the fixing device 100 according to the present exemplary embodiment further includes the second detection unit D2 that detects the binary signal S1 for driving the air-sending device 160. In this way, the fixing device 100 according to the present exemplary embodiment may reduce the possibility that the operational state of the air-sending device 160 is mistakenly detected, unlike the case where the controller 40 of the fixing device 100 includes only the first detection unit D1 as the detection unit.
The fixing device 100 according to the present exemplary embodiment includes the reporting unit 49 that reports the operational state of the heating unit 102 in the case where the controller 40 causes the heating unit 102 to stop. For this reason, as for the fixing device 100 according to the present exemplary embodiment, a user is likely to recognize that the heating unit 102 stops, unlike the case where the controller 40 of the fixing device 100 merely causes the heating unit 102 to stop in the case where the malfunction of the air-sending device 160 is detected.
As for the fixing device 100 according to the present exemplary embodiment, the recording medium P is transported obliquely with respect to the horizontal direction in the region in which the heating unit 102 and the air-sending device 160 face each other. For this reason, the fixing device 100 according to the present exemplary embodiment is easy to discharge the recording medium P from the region in which the heating unit 102 and the air-sending device 160 face each other, unlike the case where the recording medium P is transported in the horizontal direction in the region in which the heating unit 102 and the air-sending device 160 face each other.
The fixing device 100 according to the present exemplary embodiment further includes the fixing unit 120 that includes the heat roller 130 and the pressure roller 140 downstream of the heating unit 102 in the direction in which the recording medium P is transported. In this way, the fixing device 100 according to the present exemplary embodiment may heat and transport the recording medium P and fix the toner images to the recording medium P.
The image forming apparatus 10 according to the present exemplary embodiment includes the fixing device 100 according to the present exemplary embodiment.
In the above description, the fixing device 100 includes the pair of rotators that heats the recording medium P while rotating with the recording medium P interposed therebetween but is not limited thereto. For example, in the case where the toner images are fixed to the recording medium P by heating the recording medium P at the heating unit 102, the fixing device 100 may not include the pair of rotators.
In the above description, as for the fixing device 100, the recording medium P is transported obliquely with respect to the horizontal direction in the region in which the heating unit 102 and the air-sending device 160 face each other, but this is not a limitation. The transport direction may coincide with the horizontal direction.
In the above description, the fixing device 100 further includes the reporting unit 49 that reports the operational state of the heating unit 102 in the case where the controller 40 causes the heating unit 102 to stop but may not include the reporting unit 49.
In the above description, the control circuit CC includes the first controller 44 and the second controller 46 but may include either the first controller 44 or the second controller 46. That is, only the first controller 44 may be included, and the second controller 46 based on the binary signal S7 may not be included. Only the second controller 46 may be included, and the first controller 44 based on the binary signal S4 may not be included.
In the above description, the controller 40 causes the air-sending device 160 to stop after the heating unit 102 is stopped when the fixing operation is stopped. However, the air-sending device 160 may be stopped earlier than the heating unit 102. For example, the control device 50 outputs the binary signal S1 after the value of the binary signal S0 becomes “true” or “false”, and after a predetermined time has elapsed. Instead, the binary signal S1 may be outputted soon after the value of the binary signal S0 is detected.
In the above description, the controller 40 causes the air-sending device 160 to stop after the heating unit 102 is stopped in the case where the controller 40 detects that the air-sending device 160 stops while the heating unit 102 is operating. However, the air-sending device 160 may be stopped earlier than the heating unit 102.
In the above description by way of example, the image forming apparatus 10 has a function of forming the toner images on the recording medium P by using the electrophotographic system but is not limited thereto. For example, in the case where the image forming apparatus 10 is an ink-jet image forming apparatus that forms an image on the recording medium P by using ink, the fixing device 100 is used to fix the image by heating the front surface of the recording medium P to which the ink is applied and vaporizing a solvent in the ink.
In the above description, an example of the recording medium P is sheet paper but is not limited thereto. For example, heat-resistant resin film and metal film are acceptable.
The exemplary embodiment of the present disclosure is described above with reference to the drawings. A person skilled in the art obviously conceives various modifications and applications within the range of technical ideas recited in claims. These are included in the technical range of the present disclosure.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Exemplary aspects of the present disclosure will be described below.
(((1)))
A fixing device includes a heating unit that is disposed on a path for transporting a recording medium by using a transport device for transporting the recording medium and that heats a front surface of the recording medium in a contactless manner, an air-sending device that faces the heating unit and that sends air to a back surface of the recording medium, and a controller that includes a detection unit for detecting an operational state of the air-sending device and that causes the heating unit to operate in a case where the detection unit detects an operation of the air-sending device.
(((2)))
As for the fixing device in (((1))), the controller causes the heating unit to stop in a case where the controller detects that the air-sending device stops while the heating unit is operating.
(((3)))
A fixing device includes a heating unit that is disposed on a path for transporting a recording medium by using a transport device for transporting the recording medium and that heats a front surface of the recording medium in a contactless manner, an air-sending device that faces the heating unit and that sends air to a back surface of the recording medium, and a controller that includes a detection unit for detecting an operational state of the air-sending device and that causes the heating unit to stop in a case where the detection unit detects that the air-sending device stops.
(((4)))
As for the fixing device in any one of (((1))) to (((3))), the controller causes the air-sending device to stop after the heating unit is stopped when a fixing operation is stopped.
(((5))))
As for the fixing device in any one of (((1))) to (((4))), the detection unit is configured as a dedicated circuit and includes a first detection unit that detects the operational state of the air-sending device, based on a signal that is outputted from the air-sending device.
(((6)))
As for the fixing device in (((5))), the detection unit further includes a second detection unit that determines and detects the operational state of the air-sending device, based on a signal that is outputted from the air-sending device with cooperation of a processor and software, and the controller causes the heating unit to stop in a case where the first detection unit, the second detection unit, or both detect that the air-sending device stops.
(((7)))
The fixing device in any one of (((2))) to (((6))) further includes a reporting unit that reports an operational state of the heating unit in a case where the controller causes the heating unit to stop.
(((8)))
As for the fixing device in any one of (((1))) to (((7))), the air-sending device is disposed below the path for transporting the recording medium, and the recording medium is transported obliquely with respect to a horizontal direction in a region in which the heating unit and the air-sending device face each other.
(((9)))
The fixing device in any one of (((1))) to (((8))) further includes a pair of rotators that is disposed downstream of the heating unit in a direction in which the recording medium is transported and that heats the recording medium while rotating with the recording medium interposed therebetween.
(((10)))
An image forming apparatus includes a forming unit that forms a toner image on the recording medium, the transport device that transports the recording medium on which the toner image is formed, and the fixing device in (((9))) that fixes the toner image to the recording medium.
Number | Date | Country | Kind |
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2022-186037 | Nov 2022 | JP | national |