The present invention relates to a fixing device configured to fix a toner image onto a recording medium and an image forming apparatus including the fixing device.
Conventionally, an electrographic image forming apparatus, such as a copying machine, a printer, a facsimile or a multifunction peripheral includes a fixing device configured to fix a toner image onto a recording medium, such as a sheet. For the fixing device, a heat roller manner is widely used. The heat roller manner is a manner to form a fixing nip by using a pair of rollers.
On the other hand, a fixing manner is being shifted from the above-mentioned heat roller manner to a belt manner to reduce a heat capacity of the fixing device and to shorten a warm-up time. The belt manner is a manner to form a fixing nip by using a fixing belt.
For example, Patent Document 1 discloses a fixing device including a fixing belt, a pressuring member (see “pressuring roller 22” of Patent Document 1) configured to come into pressure contact with the fixing belt so as to form a fixing nip, a heat source (see “halogen heater 23” of Patent Document 1) arranged at an inside in a radial direction of the fixing belt and a reflecting member configured to reflect a radiant heat radiated from the heat source.
[Patent Document 1] Japanese Unexamined Patent Application, Publication No. 2013-145288
In Patent Document 1, as shown in
Taking the above-mentioned situation into consideration, an object of the present invention is to intensively heat a part of the fixing belt before the part goes into the fixing nip so as to securely fix a toner image onto a recording medium.
A fixing device according to the present invention includes a fixing belt configured to be rotatable, a pressuring member configured to be rotatable and to come into pressure contact with the fixing belt so as to form a fixing nip, a heat source arranged at an inside in a radial direction of the fixing belt and configured to radiate a radiant heat and a reflecting member configured to reflect the radiant heat radiated from the heat source to an inner circumference face of the fixing belt. The reflecting member includes a first reflecting part configured to incline to a side of the fixing nip toward an upstream side in a conveying direction of a recording medium and a second reflecting part arranged at a more downstream side than the first reflecting part in the conveying direction of the recording medium and at a further side from the fixing nip than the first reflecting part and configured to cover a downstream side of the heat source in the conveying direction of the recording medium.
An image forming apparatus according to the present invention includes the above-mentioned fixing device.
The present invention makes it possible to intensively heat a part of the fixing belt before the part goes into the fixing nip so as to securely fix a toner image onto a recording medium.
First, with reference to
The printer 1 includes a box-like formed printer main body 2. In a lower part of the printer main body 2, a sheet feeding cartridge 3 storing sheets (recording mediums) is installed and, in a top face of the printer main body 2, an ejected sheet tray 4 is formed. To the top face of the printer main body 2, an upper cover 5 is openably/closably attached at a lateral side of the ejected sheet tray 4 and, below the upper cover 5, a toner container 6 is installed.
In an upper part of the printer main body 2, an exposure device 7 composed of a laser scanning unit (LSU) is located below the ejected sheet tray 4. Below the exposure device 7, an image forming part 8 is arranged. In the image forming part 8, a photosensitive drum 10 as an image carrier is rotatably arranged. Around the photosensitive drum 10, a charger 11, a development device 12, a transfer roller 13 and a cleaning device 14 are located along a rotating direction (refer to an arrow X in
Inside the printer main body 2, a conveying path 15 for the sheet is arranged. At an upstream end in the conveying path 15, a sheet feeding part 16 is positioned. At an intermediate stream part in the conveying path 15, a transferring part 17 composed of the photosensitive drum 10 and transfer roller 13 is positioned. At a downstream part in the conveying path 15, a fixing device 18 is positioned. At a downstream end in the conveying path 15, a sheet ejecting part 19 is positioned. Below the conveying path 15, an inversion path 20 for duplex printing is arranged.
Next, the operation of forming an image by the printer 1 having such a configuration will be described.
When the power is supplied to the printer 1, various parameters are initialized and initial determination, such as temperature determination of the fixing device 18, is carried out. Subsequently, in the printer 1, when image data is inputted and a printing start is directed from a computer or the like connected with the printer 1, image forming operation is carried out as follows.
First, the surface of the photosensitive drum 10 is electrically charged by the charger 11. Then, exposure corresponding to the image data is carried out to the photosensitive drum 10 by a laser light (refer to a two-dot chain line P in
On the other hand, a sheet picked up from the sheet feeding cartridge 3 by the sheet feeding part 16 is conveyed to the transferring part 17 in a suitable timing for the above-mentioned image forming operation, and then, the toner image on the photosensitive drum 10 is transferred onto the sheet in the transferring part 17. The sheet with the transferred toner image is conveyed to a downstream side in the conveying path 15 to be inserted to the fixing device 18, and then, the toner image is fixed onto the sheet in the fixing device 18. The sheet with the fixed toner image is ejected from the sheet ejecting part 19 to the ejected sheet tray 4. The toner remained on the photosensitive drum 10 is collected by the cleaning device 14.
Next, the fixing device 18 will be described in detail. Hereinafter, it will be described so that the front side of the fixing device 18 is positioned at the near side of
As shown in
The fixing frame 21 is made of a plate metal. As shown in
The upper frame part 31 of the fixing frame 21 includes a pair of front and rear upper side end plates 33 and a top plate 34 connecting upper end parts of the upper side end plates 33.
As shown in
To the top plate 34 of the upper frame part 31, a pair of front and rear first thermistors 40 are fixed. As shown in
The lower frame part 32 of the fixing frame 21 includes a pair of front and rear lower side end plates 41 and a bottom plate 42 connecting lower parts of the lower side end plates 41.
To an inside in the front and rear direction of each lower side end plate 41 of the lower frame part 32, swing frames 43 are arranged. At a right end side of each swing frame 43, a spindle 44 is arranged and each swing frame 43 is configured to swing around each spindle 44 as a fulcrum. At a rear side (outside in the front and rear direction) of the rear lower side end plate 41, an input gear 45 is arranged coaxially with each spindle 44. The input gear 45 is connected to a drive source 46 composed of a motor or the like.
As shown in
The fixing belt 22 is formed in a roughly cylindrical shape elongated in the front and rear direction. The fixing belt 22 has flexibility and is formed in an endless shape in a circumferential direction. The fixing belt 22 has a diameter of 30 mm, for example.
The fixing belt 22 includes, for example, a base material layer, an elastic layer provided around the base material layer and a release layer covering the elastic layer. The base material layer of the fixing belt 22 is made of, for example, metal, such as steel special use stainless (SUS) with a thickness of 30 μm. Incidentally, the base material layer of the fixing belt 22 may be made of resin, such as polyimide (PI). The elastic layer of the fixing belt 22 is made of, for example, a silicone rubber with a thickness of 270 μm. The release layer of the fixing belt 22 is made of, for example, perfluoro alkoxy alkane (PFA) tube with a thickness of 30 μm. Each figure shows the respective layers (the base material layer, the elastic layer and the release layer) of the fixing belt 22 without especially distinguishing. To an inner circumference face of the fixing belt 22, a black coating is applied to improve heat absorptivity.
Into both front and rear end parts of the fixing belt 22, the belt supporting part 37 (refer to
The pressuring roller 23 (refer to
The pressuring roller 23 is composed of, for example, a columnar core material 50, an elastic layer 51 provided around the core material 50 and a release layer (not shown) covering the elastic layer 51. The core material 50 of the pressuring roller 23 is made of, for example, metal, such as iron with a diameter of 18 mm. The elastic layer 51 of the pressuring roller 23 is made of, for example, silicone rubber with a thickness of 3.5 mm. The release layer (not shown) of the pressuring roller 23 is made of, for example, PFA tube.
The pressuring roller 23 is arranged at a lower side (an outside) of the fixing belt 22. The pressuring roller 23 comes into pressure contact with the fixing belt and, between the fixing belt 22 and the pressuring roller 23, a fixing nip 52 is formed. Incidentally, the conveying direction of the sheet is, for example, a conveying direction when the sheet passes through the fixing nip 52. The pressuring roller 23 is rotatably supported by a center part in a longitudinal direction (in the present embodiment, a center part in the left and right direction) of each swing frame 43 of the fixing frame 21. Each swing frame 43 is configured to swing around each spindle 44 to move the pressuring roller 23 in the upper and lower direction so that the pressure of the fixing nip 52 is shifted.
As shown in
The heater 24 (refer to
The reflecting member 25 (refer to
The reflecting member 25 includes a first reflecting part 61, a second reflecting part 62 which is provided at a more left side (a downstream side in the sheet conveying direction) and upper side (a far side from the fixing nip 52) than the first reflecting part 61 and a third reflecting part 63 which connects the first reflecting part 61 with the second reflecting part 62. A boundary part b1 between the first reflecting part 61 and the third reflecting part 63 of the reflecting member 25 and a boundary part b2 between the third reflecting part 63 and the second reflecting part 62 are bent in V shapes.
The first reflecting part 61 and the second reflecting part 62 incline to a lower side (a side of the fixing nip 52) toward a right side (an upstream side in the sheet conveying direction). The second reflecting part 62 covers a left side (the downstream side in the sheet conveying direction) of the heater 24. The third reflecting part 63 is provided along the left and right direction (sheet conveying direction).
The supporting member 26 is formed in a shape elongated in the front and rear direction. The supporting member 26 includes an upstream side stay 71 and a downstream side stay 72. The upstream side stay 71 and the downstream side stay are made of sheet metals, such as SECC (galvanized steel sheet) having the thickness of 2.0 mm, for example.
The upstream side stay 71 includes an upstream side base plate 73 which extends in upper and lower direction, an upstream side support plate which is bent from a lower end part of the upstream side base plate 73 to the right side (the upstream side in the sheet conveying direction) and an upstream side guide plate 75 which is bent from a right end part of the upstream side support plate 74 to an upper right side.
The downstream side stay 72 is arranged at a left side (the downstream side in the sheet conveying direction) of the upstream side stay 71. The downstream side stay 72 includes a downstream side base plate 80 which extends in the upper and lower direction, a downstream side support plate 81 which is bent from a lower end part of the downstream side base plate 80 to the left side (the downstream side in the sheet conveying direction) and a downstream side guide plate 82 which is bent from a left end part of the downstream side support plate 81 to an upper left side. The downstream side base plate 80 is fixed to the upstream side base plate 73 by a screw 84.
The pressing member 27 is formed in a plate-like shape elongated in the front and rear direction. The pressing member 27 is made of a metal, such as aluminum, or a heat resistant resin such as LCP (Liquid Crystal Polymer).
A top face of the pressing member 27 comes into contact with a bottom face of the supporting member 26 (more specifically, the bottom face of the upstream side support plate 74 of the upstream side stay 71 and the bottom face of the downstream side support plate 81 of the downstream side stay 82). Thus, the pressing member 27 is supported by the supporting member 26, and a warp (deformation caused by a fixing load) of the pressing member 27 is suppressed.
The bottom face of the pressing member 27 inclines to a lower side (a side of the pressuring roller 23) from the right side (the upstream side in the sheet conveying direction) toward the left side (the downstream side in the sheet conveying direction). The bottom face of the pressing member presses the fixing belt 22 to the lower side (the side of the pressing roller 23).
Between the bottom face of the pressing member 27 and the inner circumference face of the fixing belt 22, a sheet member 90 is interposed. The sheet member 90 is made of a fluorine-based resin, such as PTFE, and has a lower friction coefficient than that of the pressing member 27. In addition, between the bottom face of the pressing member 27 and the inner circumference face of the fixing belt 22, a lubricant (grease) may be applied.
To fix a toner image to a sheet in the fixing device 18 to which the above configuration is applied, the drive source 46 is driven. When the drive source 46 is driven in this way, a rotation of the drive source 46 is transmitted to the pressuring roller 23 via the input gear 45 and the drive gear 53, and the pressuring roller 23 rotates as indicated by arrow B in
Further, to fix a toner image to a sheet, the heater 24 is activated (turned on). When the heater 24 is activated in this way, the heater 24 radiates a radiant heat. As indicated by arrow D in
In the present embodiment, as described above, the reflecting member 25 includes the first reflecting part 61 which inclines to the lower side (the side of the fixing nip 52) toward the right side (the upstream side in the sheet conveying direction), and the second reflecting part 62 which is provided at the more left side (the downstream side in the sheet conveying direction) and upper side (the far side from the fixing nip 52) than the first reflecting part 61 and covers the left side (the downstream side in the sheet conveying direction) of the heater 24. Hence, the reflecting member 25 can intensively reflect the radiant heat from the heater 24 to the right side part (the part before going into the fixing nip 52) of the fixing belt 22. According to this, it is possible to intensively heat the right side part of the fixing belt 22, and efficiently rise the temperature of the fixing nip 52 and securely fix a toner image to the sheet.
Further, as shown in
Further, the reflecting member 25 further includes the third reflecting part 63 which is provided along the left and right direction (sheet conveying direction) and connects the first reflecting part 61 with the second reflecting part 62. By applying such a configuration, it is possible to separate the heater 24 from the reflecting member 25 and, consequently, prevent the temperature of the reflecting member 25 from rising. According to this, it is possible to increase an operating life of the reflecting member 25.
Further, the second reflecting part 62 of the reflecting member 25 inclines to the lower side (the side of the fixing nip 52) toward the right side (the upstream side in the sheet conveying direction). By applying such a configuration, the reflecting member 25 can reflect a radiant heat from the heater 24 to a wider range of the fixing belt 22.
Further, the reflecting member 25 is arranged so as to partition the heater 24 from the supporting member 26. By applying such a configuration, it is possible to prevent the radiant heat of the heater 24 from directly radiating the supporting member 26. According to this, it is possible to reduce a heat absorbed by the supporting member 26, enhance temperature rising performance of the fixing belt 22 and enhance energy saving performance of the fixing device 18.
In the present embodiment, the case where the second reflecting part 62 of the reflecting member 25 inclines to the lower side (the side of the fixing nip 52) toward the right side (the upstream side in the sheet conveying direction) is explained. On the other hand, in another embodiment, as shown in
In the present embodiment, the case where the boundary part b1 between the first reflecting part 61 and the third reflecting part 63 of the reflecting member 25 and the boundary part b2 between the third reflecting part 63 and the second reflecting part 62 are bent in V shapes. On the other hand, in another embodiment, as shown in
In the present embodiment, the case where the first reflecting part 61 and the second reflecting part 62 of the reflecting member 25 are connected via the third reflecting part 63 is explained. On the other hand, in another embodiment, as shown in
In the present embodiment, a case where a single heater 24 is arranged at the inside of the fixing belt 22 in the radial direction is explained. On the other hand, in another embodiment, a plurality of heaters may be arranged at the inside of the fixing belt 22 in the radial direction. In such a case, a plurality of the heaters are preferably arranged at the upper side area R1 (the far side area from the fixing nip 52) at the inside space S of the fixing belt 22 in the radial direction to prevent the temperature of the supporting member 26 and the pressing member 27 from rising.
In the present embodiment, a case where the halogen heater is used as a heater 24 is explained. On the other hand, in another embodiment, a ceramic heater or the like may be used as the heater 24.
In the present embodiment, a case where the configuration of the present invention is applied to the printer 1 is explained. On the other hand, in another embodiment, the configuration of the invention may be applied to another image forming apparatus, such as a copying machine, a facsimile or a multifunction peripheral.
Number | Date | Country | Kind |
---|---|---|---|
2014-072988 | Mar 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2015/051536 | 1/21/2015 | WO | 00 |