This application is based on and claims the benefit of priority from Japanese patent application No. 2023-102353 filed on Jun. 22, 2023 which is incorporated by reference in its entirety.
The present disclosure relates to a fixing device which fixes a toner image on a sheet and an image forming apparatus including the fixing device.
As one of heating methods of a fixing member in the fixing device, a method of heating only a pressurized region by using a heating body (a flat heater) formed with a resistance heating element on a ceramic substrate is known. This method is excellent in energy saving because it has a high temperature increasing property and it heats only a necessary area. In this method, since the temperature increasing property of the fixing member is high, it is necessary to take measures to prevent the user from touching the fixing member for safety.
Therefore, the image forming apparatus may be provided with a fixing shutter movable to a closed position covering a heat source and an opened position exposing the heat source. The fixing shutter is arranged on a side where a sheet enters the pressurized region.
However, in the image forming apparatus described above, a shutter is not provided on a side where the sheet is discharged from the pressurized region. When a sheet jam occurs in the pressurized region, the jammed sheet is often removed from the discharge side. Therefore, it is necessary to prevent the heater and the fixing member from being exposed even on the discharge side.
In addition, a discharge guide for guiding the sheet to the discharge rollers pair may be provided on the side where the sheet is discharged from the pressurized area. The discharge guide may be provided with an actuator to detect the sheet passed through the pressurized area. In such a case, when the jammed sheet is removed from the discharge side during the treatment of the sheet jamming in the pressurized area, the sheet hits the actuator, and the position of the actuator may be displaced. Then, the sheet cannot be accurately detected by the actuator.
A fixing device according to the present disclosure includes a fixing member, a pressure roller, a discharge rollers pair, a discharge guide, and an actuator. The fixing member is heated by a heat source. The pressure roller forms a pressurized region at which a sheet on which a toner image is transferred is heated and pressurized, between the fixing member and the pressure roller. The discharge rollers pair includes an upper roller and a lower roller, and conveys the sheet passed through the pressurized region. The discharge guide guides the sheet passed through the pressurized region to the discharge rollers pair. The actuator includes a rotating shaft supported by the discharge guide rotatably and movably in an axial direction and a detection piece extending radially from the rotating shaft, and rotated by the sheet passed through the pressurized region to detect the sheet. The discharge guide has a slit in which the detection piece is housed to regulate a moving of the detection piece in a width direction of the sheet.
An image forming apparatus according to the present disclosure includes an image forming part, the fixing device, and a cover. In the image forming part, a toner image is transferred to a sheet. The fixing device fixes the toner image transferred in the image forming part to the sheet. The cover is turnably provided and exposes the fixing device on a side where the sheet is discharged from the pressurized region, when the cover is opened. A power can be supplied even when the cover is opened.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
Hereinafter, with reference to the drawings, an image forming apparatus and a fixing device of the present disclosure will be described.
First, the entire configuration of the image forming apparatus 1 will be described with reference to
The image forming apparatus 1 includes a hollow housing 3. Inside the housing 3, a sheet feeding cassette 5 in which a sheet is stored, a sheet feeding device 7 which feeds the sheet from the sheet feeding cassette 5, an image forming part 9 which transfers a toner image to the sheet by an electrophotographic method, a fixing device 11 which fixes the toner image on the sheet, a discharge device 13 which discharges the sheet, and a sheet discharge tray 15 on which the discharged sheet is stacked are provided.
The sheet feeding cassette 5 is disposed in the lower position inside the housing 3. The sheet feeding device 7 is disposed above the front end portion of the sheet feeding cassette 5. The image forming part 9 is disposed on the rear side of the sheet feeding device 7. The fixing device 11 is disposed on the rear side of the image forming part 9. The discharge device 13 is disposed above the fixing device 11.
Inside the housing 3, a conveyance path 17 along which the sheet S is conveyed from the sheet feeding device 7 to the discharge device 13 through the image forming part 9 and the fixing device 11 is formed. The conveyance path 17 is formed so as to be curved upward from the sheet feeding device 7 and extend rearward toward the image: forming part 9, extend rearward from the image forming part 9 toward the fixing device 11, and curved upward from the fixing device 11 toward the discharge device 13. The direction in which the sheet is conveyed along the conveyance path 17 is defined as a conveyance direction, and a width direction (the left-and-right direction) of the sheet crossing the conveyance direction is defined as a width direction. Further, inside the housing 3, an inversion conveyance path 18 is formed, which branches from the conveyance path 17 on the downstream side of the fixing device 11 and merges with the conveyance path 17 on the downstream side of the sheet feeding device 7.
At the time of image forming operation, the sheet fed from the sheet feeding cassette 5 by the sheet feeding device 7 is conveyed to the image forming part 9 along the conveyance path 17, and a toner image is formed on the sheet in the image forming part 9. The sheet is conveyed to the fixing device 11 along the conveyance path 17, and the toner image is fixed to one surface of the sheet in the fixing device 11. The sheet is conveyed to the discharge device 13 along the conveyance path 17 and discharged to the sheet discharge tray 15 by the discharge device 13. In the case of duplex printing, the sheet on which the toner image is fixed on one surface by the fixing device 11 is switched back by the discharge device 13, and is conveyed again along the conveyance path 17 through the inversion conveyance path 18, and the toner image is formed on the other surface by the image forming part 9. Thereafter, the sheet is conveyed to the fixing device 11 along the conveyance path 17, and the toner image is fixed to the other surface of the sheet in the fixing device 11. The sheet is conveyed to the discharge device 13 along the conveyance path 17 and discharged to the discharge tray 15 by the discharge device 13.
The conveyance path 17x between the fixing device 11 and the discharge device 13 is formed between the rear surface of the housing 3 and a rear cover 19 rotatably supported on the rear surface of the housing 3 around the lower end. By turning (opening) the rear cover 19 downward, the downstream side surface of the fixing device 11 in the conveyance direction is exposed, and the conveyance path 17x between the fixing device 11 and the discharge device 13 is exposed. Thus, the sheet jam caused at the fixing device 11 and the conveyance path 17x can be treated. As described above, the rear cover 19 is an example of a cover which can be opened and closed to expose the fixing device 11.
Next, the fixing device 11 will be described with reference to
The fixing device 11 includes the fixing housing 21 (see
First, the fixing housing 21 will be described mainly with reference to
Next, the fixing unit 23 will be described mainly with reference to
The fixing belt 41 is an endless belt, and has a predetermined inner diameter and a width longer than the width of the sheet. The fixing belt 41 is made of flexible material, and has a base material layer, an elastic layer provided on the outer circumferential surface of the base material layer, and a release layer provided on the outer circumferential surface of the elastic layer. The base layer is made of metal such as SUS or Ni. The elastic layer is made of silicon rubber or the like. The release layer is made of PFA tube or the like. In some cases, a sliding layer is formed on the inner circumferential surface of the base layer. The sliding layer is made of polyimide amide, PTFE, or the like.
Both end portions of the fixing belt 41 are rotatably supported by end holders (not shown). Both the end holders are supported by the cutouts 31a (see
The flat heater 43 is a flat plate member, and has a width equal to the width of the fixing belt 41 and a predetermined length and a thickness. The flat heater 43 has a laminated structure in which a substrate made of stainless steel or ceramic, an electrical insulating layer made of glass, a resistance heating element layer having electrodes, and a protection layer are laminated in order from the rear side to the front side. The surface of the protective layer is formed flat to form a sliding surface in contact with the inner circumferential surface of the fixing belt 41. The resistance heating element layer is heated by being supplied with power through the electrode. As described above, the flat heater 43 has a high temperature increasing property and can heat only the sliding surface of the fixing belt 41.
The flat heater 43 is held by a holding member 49 supported by the end holders together with the stay 47. The holding member 49 is a substantially semi-cylindrical member, and has a width equal to the width of the fixing belt 41 and a predetermined length along the circumferential direction. The flat heater 43 is housed in a recess formed at the top portion of the holding member 49. The holding member 49 is made of heat-resistant resin such as liquid crystal polymer, for example.
The pressure roller 45 has a core metal, an elastic layer provided on the outer circumferential surface of the core metal, and a release layer provided on the outer circumferential surface of the elastic layer. The elastic layer is made of silicon rubber or the like. The release layer is made of PFA tube or the like.
The pressure roller 45 is rotatably supported on the right and left side plates 31L and 31R (see
Next, the discharge rollers pair 25 will be described. As shown in
First, the upper roller assembly 51 will be described. The upper roller assembly 51 includes an upper roller 53 and an upper guide plate 55. The upper roller 53 has a rotating shaft and two roller bodies arranged at a predetermined interval in the width direction on the rotating shaft. Both the end portions of the rotating shaft are rotatably supported by the right and left side plates 31L and 31R of the fixing housing 21. The rotating shaft is driven by a motor (not shown) to be rotated.
The upper guide plate 55 is arranged between the left and right side plates 31L and 31R of the fixing housing 21. As shown in
Next, the lower roller assembly 61 will be described mainly with reference to
The lower guide member 65 has left and right side plates 65L and 65R, and a lower guide plate 65X provided between the left and right side plates 65L and 65R. On the lower portions of the outer surfaces of the left and right side plates 65L and 65R, left and right fulcrum pins 67 are protruded along the width direction. The rear side surface (the downstream side surface in the conveyance direction) of the lower guide plate 65X forms a rear side guide surface along which the sheet is guided along the inversion conveyance path 18. On the rear guide surface, a plurality of guide ribs 69 along the upper-and-lower direction are formed at predetermined intervals in the width direction. On the opposite surface to the rear guide surface, a reinforcing rib 71 (not shown in
Both the end portions of the rotating shaft of the lower roller 63 are rotatably supported by the upper end portions of the left and right side plates 65L and 65R of the lower guide member 65. The two roller bodies are housed in the two cutouts 73 of the lower guide plate 65X.
The right and left fulcrum pins 67 of the lower guide 65 inserted into member are the substantially central portions in the height direction of the left and right side plates 31L and 31R of the fixing housing 21. Thus, the lower guide member 65 is turnably supported by the left and right side plates 31L and 31R. The lower roller assembly 61 is turned between a conveying position where the roller bodies of the lower roller 63 are in contact with the roller bodies of the upper roller 53 of the upper roller assembly 51 (see
Next, the discharge guide 27 will be described mainly with reference to
The front surface (the upstream surface in the conveyance direction) of the upper half of the guide plate 81X forms a front guide surface inclined upward from the pressurized region N toward the discharge rollers pair 25. Along the front guide surface, the sheet is guided from the pressurized region N toward the discharge rollers pair 25. A plurality of guide ribs 85 along the upper-and-lower direction are formed on the front guide surface at predetermined intervals in the width direction (see also
The rear side surface (the downstream side surface in the conveyance direction) of the lower half of the guide plate 81X forms a rear guide surface along which the sheet is guided when the duplex printing is performed. As shown in
In the center portion in the width direction of the upper end portion of the guide plate 81X, a slit 93 cut out from the upper end is formed. Further, a rectangular opening 95 is formed in the center portion in the width direction of the lower end portion of the guide plate 81X.
As shown in
As shown in
As shown in
As shown in
Next, an actuator 101 supported by the discharge guide 27 will be described mainly with reference to
The actuator 101 has a rotating shaft 103, a main actuator piece 105 (a detection piece) and a duplex printing actuator piece 107 (a detection piece) extending radially from the rotating shaft 103, and a detected piece 109. The rotating shaft 103 has a length of about half the width of the guide plate 81X of the discharge guide 27. The main actuator piece 105 and the duplex printing actuator piece 107 are provided at the left end portion of the rotating shaft 103 so as to extend in opposite radial directions. The detected piece 109 is provided at the right end portion of the rotating shaft 103.
The rotating shaft 103 is rotatably supported on the upper end portion of the front surface (the upstream surface in the conveyance direction) of the guide plate 81X of the discharge guide 27. More specifically, a left supporting portion 103L is formed at the left end portion of the rotating shaft 103 on the left side of the main actuator piece 105 and the duplex printing actuator piece 107. A circular left bearing hole 96 for supporting the left support portion 103L is formed in the discharge guide 27. The left supporting portion 103L can be inserted into the left bearing hole 96 along the axial direction of the rotating shaft 103. A biasing member 110 is inserted on the rotating shaft 103 between the left supporting portion 103L, and the main actuator piece 105 and the duplex printing actuator piece 107. As an example, the biasing member 110 is a torsional coil spring. As seen from the right side of
At the right end portion of the rotating shaft 103, a right supporting portion 103R is formed on the left side of the detected piece 109. As shown in
Next, an attaching of the actuator 101 to the discharge guide 27 will be described. First, the biasing member 110 is inserted through the rotating shaft 103. Then, the left supporting portion 103L is arranged on the right side of the left bearing hole 96, the rotating shaft 103 is rotated in a direction against the biasing force of the biasing member 110, and the right supporting portion 103R is inserted into the right bearing portion 97. More specifically, the right supporting portion 103R is held in a posture in which both the flat surfaces 103Rb are horizontal (see the double-dashed line in
The main actuator piece 105 is thus housed in the slit 93 of the guide plate 81X and protrudes upward from the guide plate 81X (see also
Next, the operation of the actuator 101 will be described. The sheet passed through the pressurized region N is guided along the front guide surface of the discharge guide 27 and then abuts against the main actuator piece 105. Then, the main actuator piece 105 is pushed by the sheet, and the rotating shaft 103 is rotated (see the dotted line in
Similarly, when the sheet conveyed in the inversion conveyance path 18 abuts against the duplex printing actuator piece 107, the duplex printing actuator piece 107 is pushed by the sheet, and the rotating shaft 103 is rotated together with the detected piece 109. The optical sensor transmits a signal to the control part by blocking and forming the optical path by the detected piece 109. Based on the signal, the control part determines that the sheet is passed through the inversion conveyance path 18.
The fixing operation of the fixing device 11 having the above configuration will be described with reference to
When the sheet S passes through the pressurized region N, it is heated by the fixing belt 41 and pressurized by the pressure roller 45 and the fixing belt 41 to fix the toner image to the sheet S. The sheet S on which the toner image is fixed is guided from the pressurized region N to the discharge rollers pair 25 along the front guide surface of the guide plate 81X of the discharge guide 27. Thereafter, the sheet is conveyed along the conveyance path 17 toward the discharge device 13 by the discharge rollers pair 25. At this time, when the sheet is brought into contact with the main actuator piece 105 of the actuator 101 and the rotating shaft 103 is rotated, it is determined by the control part that the sheet is passed through the pressurized region N.
When a sheet jam occurs in the pressurized region N, the rear cover 19 (see
As described above, according to the fixing device 11 of the present disclosure, since the height of the gap G is set such that the user's finger does not enter, the possibility that the user touches the fixing belt 41 is low. That is, even if the lower roller assembly 61 is turned to the opening position, since the discharge guide 27 exists on the rear side of the fixing unit 23, the gap G through which the fixing belt 41 and the pressurized region N are exposed can be made as narrow as possible. Specifically, it can be made so narrow that the user's finger cannot enter. Therefore, the sheet jam can be safely treated even when the flat heater 43 having a high temperature increasing property is used.
Further, the left and right bosses 83 of the left and right side plates 81L and 81R of the discharge guide 27 are inserted into the left and right side plates 31L and 31R of the fixing housing 21, and the guide plate 81X is screw-fastened to the beam member 33 of the fixing housing 21 (see
Furthermore, since the distance between the main actuator piece 105 and both sides of the slit 93 in the width direction is 1 mm, it is impossible to insert the finger through this gap. In this way, the clearance accessible to the pressurized region N and the fixing belt 41 can be set as narrow as possible, thereby increasing the safety of the sheet jam treatment.
Moreover, even when the flat heater 43 is used, the sheet jam can be safely treated in this way, so that, for example, there is no need to provide an interlock switch to the rear cover 19. That is, when the flat heater 43 is used, in consideration of safety, when the rear cover 19 is opened during the sheet jam treatment in the pressurized region N, the interlock switch may be activated to turn off the power of the image forming apparatus 1. In the present disclosure, since access to the pressurized region N and the fixing belt 41 is difficult as described above, the sheet jam treatment can be performed even when the power supply is turned on. Therefore, workability of the sheet jam treatment can be enhanced.
Furthermore, since the above description of embodiments of the present disclosure describes preferred embodiments of the present disclosure, various technically preferable limitations may be given, but the technical scope of the present disclosure is not limited to these aspects unless there is a description specifically limiting the present disclosure.
Number | Date | Country | Kind |
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2023-102353 | Jun 2023 | JP | national |