This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2017-003228 filed Jan. 12, 2017.
The present invention relates to a fixing device and an image forming apparatus.
According to an aspect of the invention, a fixing device includes a first fixing member, a second fixing member that fixes a toner image transferred to a recording medium onto the recording medium by transporting the recording medium while holding the recording medium between the first fixing member and the second fixing member, a first support member that supports the first fixing member, a forcing member that supports the second fixing member and presses the second fixing member against the first fixing member, and a restricting member disposed on the first support member to fix a position of the first support member at an attachable member to which the first support member is attached, and to restrict a position of the forcing member.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Now, exemplary embodiments of the present invention are described below.
In the following description, the direction of arrow H in
The image forming apparatus 10 includes an image forming portion 12, an intermediate transfer belt 14, a second transfer device 16, a sheet feeding portion 18, a fixing device 20, and a controller 22. The image forming portion 12 has a function of forming images. The intermediate transfer belt 14 allows images formed by the image forming portion 12 to be first-transferred thereto. The second transfer device 16 has a function of second-transferring images first-transferred to the intermediate transfer belt 14 to a sheet P, serving as a recording medium. The sheet feeding portion 18 has a function of feeding sheets P toward the second transfer device 16. The fixing device 20 has a function of fixing images second-transferred to a sheet P by the second transfer device 16 to the sheet P. The controller 22 has a function of controlling the operations of the components constituting the image forming apparatus 10. The image forming apparatus 10 also includes a housing body 24, which holds these components. The image forming apparatus 10 includes, at an upper portion of the housing body 24, a sheet tray portion 26, which allows sheets P to which images have been fixed as a result of passing through the fixing device 20 to be stacked thereon. Now, each component is described in details.
The image forming portion 12 includes, for example, multiple image forming units 12Y, 12M, 12C, and 12K. The image forming units 12Y, 12M, 12C, and 12K have a function of forming toner images of the respective colors by, for example, electrophotography. The image forming units 12Y, 12M, 12C, and 12K are arranged side by side so as to face the intermediate transfer belt 14. The multiple image forming units 12Y, 12M, 12C, and 12K respectively have functions of forming images of yellow, magenta, cyan, and black.
The multiple image forming units 12Y, 12M, 12C, and 12K each include a photoconductor drum 28 (image carrier), which rotates in the direction indicated by the corresponding arrow in
The intermediate transfer belt 14 is wound around two rotatable roller members 38 and 40 so as to rotate in the direction of the arrow in
The sheet feeding portion 18 is disposed below the image forming portion 12 and includes a sheet storage 44, a pickup roller 46, a transport path 48, and transporting rollers 50. The sheet storage 44 holds sheets P. The sheets P held in the sheet storage 44 are fed to the transport path 48 by the pickup roller 46 and transported through the transport path 48 by the transporting rollers 50. The transport path 48 extends inside the housing body 24 from the sheet storage 44 to the sheet tray portion 26 via the second transfer device 16 and the fixing device 20.
The fixing device 20 includes a heating member 52 and a pressing member 54. The fixing device 20 has a function of fixing the toner image formed on a sheet P by the image forming portion 12 onto the sheet P by pressing the toner image while heating the toner image. The direction of arrow A illustrated in
The operation of the image forming apparatus 10 is described below.
Upon receipt of image information from an external device, not illustrated, the controller 22 generates exposure data based on image information, outputs the data to each of the exposure devices 32 of the image forming portion 12, and outputs control signals to the components of the image forming apparatus 10 to start their operations.
For example, in the yellow (Y) image forming unit 12Y, the photoconductor drum 28 driven to rotate in the direction of the arrow in
Toner images formed on the photoconductor drums 28 of the image forming units 12Y, 12M, 12C, and 12K are first-transferred (electrostatically transferred) to the intermediate transfer belt 14, which is driven to rotate in the direction of the arrow in
In the sheet feeding portion 18, the sheets P held in the sheet storage 44 are picked up one by one by the pickup roller 46 and fed to the transport path 48. The transporting rollers 50 disposed on the transport path 48 transport each sheet P from the sheet storage 44 toward the second transfer position at a timing at which the superposed toner images on the intermediate transfer belt 14 arrive at the second transfer position.
The toner images on the intermediate transfer belt 14 are second-transferred (electrostatically transferred) by the second transfer device 16 to the sheet P that passes by the second transfer position. At this time, the toner image is second-transferred to the surface of the sheet P facing the intermediate transfer belt 14.
While the sheet P to which the toner images have been transferred passes through the fixing device 20, the surface of the sheet P carrying the toner images is heated by the heating member 52, and the sheet P is pressed by the heating member 52 and the pressing member 54, so that the toner images are fixed to the sheet P. Thereafter, the sheet P to which the toner images are fixed as a result of passing through the fixing device 20 is discharged to the sheet tray portion 26. Toner remaining on the intermediate transfer belt 14 after the sheet P has passed by the second transfer position is removed by a belt cleaning device (not illustrated).
As long as including the fixing device 20, the structure of the image forming apparatus 10 according to the present exemplary embodiment is not limited to the above-described structure. The image forming apparatus 10 may be, for example, an apparatus having a function of forming images using specific colors other than yellow, magenta, cyan, and black (for example, a transparent toner, a white toner, a gold toner, a silver toner, or other toner), or an apparatus having a function of forming monochrome images without having a function of forming color images (in this case, a black (K) toner is used as toner).
The fixing device 20 is described in detail below.
With reference to
The fixing device 20 is removable from an image forming apparatus body 10A (the portion of the image forming apparatus 10 at least excluding the fixing device 20), corresponding to an example of an attachable member. As illustrated in
As illustrated in
As illustrated in
The fixing device 20 includes a heating member 52, a first support member 70, which supports the heating member 52, a pressing member 54, and a pair of forcing members 72 (urging members), which support the pressing member 54 and press (urge) the pressing member 54 toward the heating member 52. The pair of forcing members 72 include a pair of second support members 74 and a pair of springs 76. The second support members 74 each include a forcing plate 78 and a guiding plate 80. The pair of second support members 74 are supported by the first support member 70 so as to be movable relative to the first support member 70. The pressing member 54 is supported by the pair of second support members 74. The pair of springs 76 are elastic members that press the pressing member 54 against the heating member 52, for example, coil springs. Naturally, components other than springs may be used as elastic members.
The heating member 52 includes a hollow cylindrical member, extending in the apparatus depth direction D and having a hollow cylinder shape whose rotation axis extends in the apparatus depth direction D, a heating portion, such as a halogen lamp, disposed in the space of the hollow cylindrical member, and a pair of bearings 82, disposed on both end portions of the hollow cylindrical member in the apparatus depth direction D. The bearings 82 have a hollow cylindrical shape and are fitted to the outer circumferential surface of the hollow cylindrical member. Both end portions of the heating member 52 in the rotational axis direction (apparatus depth direction D) protrude from both end portions of the hollow cylindrical member in the rotational axis direction and are held (supported) by the first support member 70. Both end portions of the heating member 52 in the rotational axis direction are rotatably supported by bearings held by the first support member 70. The heating member 52 rotates with the rotational force transmitted from a driving motor (not illustrated) through a gear 69 (see
The first support member 70 is a member (member extending in the apparatus depth direction D) that functions as part of a frame of the fixing device 20 and has a length extending in the rotational axis direction (apparatus depth direction D) of the heating member 52. Portions that allow the springs 76 to be hooked thereon are formed at both end portions of the first support member 70 in the apparatus depth direction D.
The restricting members 64 are disposed on the first support member 70 on both ends in the apparatus depth direction D and extend in the apparatus width direction W. Each restricting member 64 has, for example, a shape protruding from the first support member 70 in the apparatus width direction W. The restricting members 64 are removable from the first support member 70.
The pressing member 54 includes a hollow cylindrical pressing belt 86 and a pair of coverings 88 disposed at both ends of the pressing belt 86 in the apparatus depth direction D to close the openings of the pressing belt 86. The pressing belt 86 extends in the apparatus depth direction D. An end portion 90 of a support member 92, described below, protrudes from each covering 88 in the apparatus depth direction D.
In the example illustrated in
The guide is a member that guides rotational movement of the pressing belt 86. The pressing pad is a member that presses the pressing belt 86 from the inside against the heating member 52. When a sheet P passes over an area (nip area) of the pressing belt 86 over which the pressing belt 86 is held between the pressing pad and the heating member 52 and pressed against the outer circumference of the heating member 52, the force and the heat are imposed on the sheet P.
The support member 92 integrally supports the internal structure of the pressing member 54. For example, the support member 92 supports the pressing belt 86 so that the pressing belt 86 is rotatable. When the force toward the heating member 52 is imposed on the support member 92, a pressing force is generated via the pressing pad and the pressing belt 86. The support member 92 extends further than other components (members) of the pressing member 54 at both end portions of the pressing member 54 in the apparatus depth direction D. The extending portions correspond to the end portions 90 illustrated in
With reference to
The second support members 74 are formed by, for example, metalworking and disposed on both ends of the pressing member 54 in the apparatus depth direction D.
Each second support member 74 includes a forcing plate 78 and a guiding plate 80. As illustrated in
As illustrated in
Each forcing plate 78 includes an arch portion 98, which is pressed against the end portions 90 of the support member 92 (support plate) held between the guide grooves 96 of the guiding plate 80, and a protrusion 100, which protrudes toward the guiding plate 80.
Each guiding plate 80 also has a through hole 102, into which the protrusion 100 of the corresponding forcing plate 78 is inserted, at a position corresponding to the protrusion 100. When the forcing plate 78 and the guiding plate 80 are placed so as to overlap one on the other, the protrusion 100 of the forcing plate 78 is inserted into the through hole 102 of the guiding plate 80. Thus, the position (movement) of the guiding plate 80 with respect to the forcing plate 78 is restricted.
The forcing plate 78 has a holding groove 104 (insertion hole) rotatably held by the corresponding support 94. The guiding plate 80 has a holding groove 106 (insertion hole) rotatably held by the corresponding support 94. The holding grooves 104 and 106 are rotatably held by the same support 94 of the first support member 70. As illustrated in
The forcing plate 78 and the guiding plate 80, while touching each other, are attached to the pressing member 54 in the manner illustrated in
As described above with reference to
Each forcing plate 78 has an operation member 108, which is operated in a direction against the urging force of the corresponding spring 76 to retract the pressing member 54. When the operation force in the direction against the urging force of the springs 76 is imposed on the operation member 108, each second support member 74 rotates around the corresponding support 94 and the pressing member 54 moves away from the heating member 52.
Each spring 76 pulls the pair of second support members 74 and the first support member 70 with its elastic force to bring the pressing member 54 into contact with the heating member 52 with pressure. Thus, as illustrated in
The pressing member 54 brought into contact with the heating member 52 with pressure is driven to rotate by the heating member 52, which is driven to rotate. Thus, the heating member 52 and the pressing member 54 hold and transport a sheet P to which toner images have been transferred, the heating member 52 heats the sheet P (toner), and the pressing member 54 presses the sheet P (toner) to fix the toner images to the sheet P.
The operations of the components such as the forcing members 72 are described. As illustrated in
Here, the pressing member 54 including the pressing belt is described as an example. Alternatively, a member that presses (urges) without using a belt member may be used, or the pressing member may be a solid cylindrical pressing roller.
In the first support member 70, each protrusion 70a to which the corresponding restricting member 64 is attached is disposed on an extended line B connecting each of the second support members 74, disposed on both end portions of the pressing member 54, and the corresponding one of the springs 76, hooked on the second support member 74. Thus, the restricting member 64 attached to the protrusion 70a is disposed on the extended line B.
As described above, in the present exemplary embodiment, when the fixing device 20 is attached to the image forming apparatus body 10A, the restricting members 64 are fitted into the attachment grooves 62 (recesses) formed in the image forming apparatus body 10A. Thus, the position (movement) of the fixing device 20 with respect to the image forming apparatus body 10A is restricted and the position of the fixing device 20 with respect to the image forming apparatus body 10A is fixed.
When the fixing device 20 is disposed on the image forming apparatus body 10A, the restricting members 64 are fitted into the attachment grooves 62. Thus, the position of the fixing device 20 with respect to the image forming apparatus body 10A is fixed, and the position of each forcing member 72 (the second support members 74 and the spring 76) is restricted in accordance with the fixed position of the fixing device 20. Thus, the position (movement) of the pressing member 54 is restricted. In this manner, the pressing member 54 is prevented from being misaligned and is thus aligned properly. The following describes this point in detail.
The second support members 74 constituting the forcing members 72 are disposed on both end portions of the pressing member 54 in the apparatus depth direction D (rotational axis direction). The second support members 74 support the pressing member 54. Each spring 76 constituting the forcing member 72 is hooked on the corresponding second support member 74, and presses the pressing member 54 against the heating member 52. Each restricting member 64 is disposed so as to cover at least the first coupling member 76b of the corresponding spring 76. When the fixing device 20 is attached to the image forming apparatus body 10A, each restricting member 64 is fitted into the corresponding attachment groove 62, so that the position (movement) of the restricting member 64 is restricted. Restricting the position of each restricting member 64 restricts the position (movement) of the spring 76 at least part of which is covered by the restricting member 64, for example, the position in the apparatus depth direction D (movement in the apparatus depth direction D). Restricting the position of each spring 76 restricts the position (movement) of each second support member 74 on which the corresponding spring 76 is hooked, for example, the position in the apparatus depth direction D (movement in the apparatus depth direction D). Restricting the position of the second support members 74 restricts the position (movement) of the pressing member 54 supported by the second support members 74, for example, the position in the apparatus depth direction D, or the rotational axis direction (movement in the apparatus depth direction D). In this manner, attaching the fixing device 20 to the image forming apparatus body 10A restricts the positions of the forcing members 72 and thus restricts the position of the pressing member 54 to enable automatic alignment.
Each restricting member 64 is disposed on the extended line B connecting the corresponding spring 76 and the corresponding second support member 74 to each other to restrict the position (movement) of the spring 76 in the apparatus depth direction D. For example, the tilt of the spring 76 in the apparatus depth direction D from the extended line B is restricted, and thus, the tilt of the second support member 74 in the apparatus depth direction D from the extended line B is restricted. Since the tilt of each forcing member 72 (the second support members 74 and the spring 76) is restricted, the misalignment of the pressing member 54 attributable to the tilt is prevented, so that the pressing member 54 is aligned properly. The tilt of each spring 76 in the apparatus depth direction D possibly results from, for example, the misalignment of the spring 76 in the apparatus depth direction D.
As each restricting member 64 covers a larger portion of the corresponding spring 76, that is, as each restricting member 64 restricts the position of a larger portion, the tilt of the spring 76 is further restricted (prevented). Thus, the misalignment of the pressing member 54 resulting from the tilt is more reliably prevented. For example, when the first coupling member 76b and the spring body 76a are covered by the restricting member 64 and their positions are restricted, the tilt of the spring 76 is more reliably restricted (prevented) than in the case where only the first coupling member 76b is covered and restricted by the restricting member 64. Here, the misalignment of the pressing member 54 is more reliably prevented. When, besides the first coupling member 76b and the spring body 76a, the second coupling member 76c is also covered by the restricting member 64 and its position is restricted by the restricting member 64, the misalignment of the pressing member 54 is more reliably prevented.
When each restricting member 64 covers at least the first coupling member 76b of the corresponding spring 76, the spring 76 is less likely to come off the first support member 70. For example, when the first coupling member 76b has a C-hook shape, the spring 76 is less likely to come off the first support member 70, even when the C-hook shape is small. The first coupling member 76b having a small C-hook shape facilitates an attachment of the spring 76 to the first support member 70 compared to the case of the first coupling member 76b having a large C-hook shape. Thus, the fixing device 20 is more efficiently assembled (specifically, the spring 76 is more easily attached to the first support member 70).
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2017-003228 | Jan 2017 | JP | national |