This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2017-049120 filed Mar. 14, 2017.
The present invention relates to a fixing device and an image forming apparatus.
According to an aspect of the invention, a fixing device includes a light source fixed to an apparatus body; a transmission member that touches a developer image on a recording medium while rotating and that allows light from the light source to pass therethrough toward the developer image; and a moving unit located on a side of the recording medium opposite to the transmission member, the moving unit increasing, when moved relative to the transmission member, an area of the recording medium over which the recording medium touches the transmission member downstream from an illumination position, at which the developer image on the recording medium is irradiated with light.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
A fixing device and an image forming apparatus according to a first exemplary embodiment are described by way of example.
The medium M is an example of a recording medium and includes a sheet and a film. The medium M according to the first exemplary embodiment is a continuous form by way of example. The medium M has a length at least extending from a let-off roller 13A of the transportation unit 12 to a take-up roller 13B of the transportation unit 12. The toner T is an example of a developer. The toner image G is an example of a developer image. The image forming unit 14 is an example of a forming unit. The controller 18 is an example of a controlling unit. The image forming unit 14 performs charging, exposure, development, transfer, and cleaning.
In the following description, the direction of arrow Y in
The control panel 16 is a touch panel, serving as an example of an information setting unit. The control panel 16 displays, for example, various information on the image forming apparatus 10 and select buttons selectable by users. The control panel 16 allows users to set the glossiness of toner images G (images) to be formed by the image forming apparatus 10, the types of the medium M, and the imaging process speed (corresponding to the number of sheets on which images are formed per unit time). The glossiness here complies with the definitions described in JIS 28741. The glossiness is measured by, for example, a specular glossmeter Model 503 (from Erichsen) under the conditions of the incidence angle of 60 degrees and the reception angle of 60 degrees.
The control panel 16 allows users to select, for example, high glossiness or low glossiness, the types (materials) of the medium M between sheets and films, and the imaging process speed between the low speed and the high speed. Various information selected (set) through the control panel 16 is transmitted to the controller 18, described below.
The fixing device 20 and the controller 18 are described now.
As illustrated in
The housing 22 is formed from a heat-resistant resin material in a cuboid shape whose longitudinal direction extends in direction Z. The housing 22 has an inlet port 22A, allowing the medium M to enter the housing 22 therethrough, and an outlet port 22B, allowing the medium M to be discharged from the housing 22 therethrough. For example, the inlet port 22A and the outlet port 22B are arranged in direction X.
The transparent belt 24 is endless. The transparent belt 24 is stretched around, for example, three guide rollers 25, whose axes extend in direction Z, and the transparent roller 32. The transparent belt 24 is rotated (rotationally moved) as a result of the guide rollers 25 being rotated by being driven to rotate by a gear or motor, not illustrated. The transparent belt 24 allows a laser beam Bm from the light source 26 to pass therethrough at a nip portion N pressed by the pressing roller 34. The light source 26 and the nip portion N are described below.
The transparent belt 24 touches the toner image G on the medium M at the nip portion N. At the nip portion N, the toner image G is heated by the laser beam Bm and pressed to be fixed onto the medium M. The transparent belt 24 touches the toner image G on the medium M while rotating and allows the laser beams Bm from the light source 26 to pass therethrough toward the toner image G.
The transparent belt 24 has, for example, a four-layer structure including an elastic layer, a base layer laminated on the elastic layer, an intermediate layer laminated on the base layer, and a separation layer laminated on the intermediate layer. A primer layer for enhancing adhesiveness is disposed between each adjacent pair of the elastic layer, the base layer, the intermediate layer, and the separation layer.
The elastic layer is an innermost layer of the transparent belt 24, located closest to the transparent roller 32 (located innermost) and exposed to the outside. The elastic layer is formed from, for example, silicone rubber having a greater thickness than the base layer and allows the laser beams Bm to pass therethrough. The “elastic layer” in this exemplary embodiment refers to a layer that is elastically deformed in a thickness direction to a greater extent than the base layer when pressed at the nip portion N. Examples of the material other than silicone rubber include chloroprene rubber, butyl rubber, acrylic rubber, polyurethane rubber, nitrile rubber, fluoro rubber, and styrene-butadiene rubber.
The base layer is a layer for retaining sufficient strength for the transparent belt 24. The base layer is formed from, for example, polyimide and allows the laser beams Bm to pass therethrough. Usable examples other than polyimide include polyvinylidene fluoride (PVDF), polyethylene (PE), polyurethane (PU), polydimethylsiloxane (PDMS), polyetheretherketone (PEEK), polyether sulfone (PES), fluorinated ethylene propylene (FEP), ethylene tetrafluoroethylene copolymer (ETFE), chlorotrifluoroethylene (CTFE), polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), and polytetrafluoroethylene (PTFE). The base layer may be formed from any combination of these materials.
The intermediate layer is formed from, for example, silicone rubber and allows the laser beams Bm to pass therethrough. In this exemplary embodiment, for example, the elastic layer and the intermediate layer are formed from the same material (silicone rubber).
The separation layer is formed from, for example, tetrafluoroethylene perfluoroalkoxy ethylene copolymer (PFA) and allows the laser beams Bm to pass therethrough. The separation layer further reduces adhesion of the toner image G to the transparent belt 24 than the structure excluding the separation layer. Other examples of the material forming the separation layer include polytetrafluoroethylene (PTFE), tetrafluoroethylene hexafluoropropylene copolymer (FEP), and ethylene-tetrafluoroethylene copolymer (ETFE). The separation layer provides appropriate gloss to the fixed toner image G together in cooperation with the intermediate layer.
The light source 26 is located on the inner side of the transparent belt 24 and fixed to the housing 22 using a bracket, not illustrated. The light source 26 includes, for example, multiple laser arrays and a collimating lens, which are not illustrated. The multiple laser arrays emit laser beams Bm in direction Z and toward side −Y. The collimating lens collimates the laser beams Bm emitted from the laser arrays. The laser beams Bm are an example of light. The light source 26 causes the laser beams Bm to be incident on the condensing lens 28, described below. The laser beams Bm condensed by the condensing lens 28 pass through the transparent roller 32 and the transparent belt 24, which are described below, to illuminate the toner image G.
In this exemplary embodiment, for example, the longitudinal direction of the light source 26 is direction Z, the direction in which the laser beam Bm illuminates the toner image G is direction Y, and the direction perpendicular to direction Z and direction Y and in which the medium M is transported is direction X. The medium M is transported, for example, from side X to side −X.
The condensing lens 28 is positioned on the optical axis of the laser beam Bm between the light source 26 and the transparent roller 32, described below. The condensing lens 28 is formed from a plano-convex lens that condenses the laser beams Bm emitted from the light source 26 to the nip portion N, described below.
The transparent roller 32 is located on the inner side of the transparent belt 24 and on side Y of the transportation path A, along which the medium M is transported, so as to be rotatable around the axis extending in direction Z. The transparent roller 32 is in contact with the inner peripheral surface of the transparent belt 24 at an illumination position illuminated by the laser beam Bm. The transparent roller 32 is an optical member that allows the laser beams Bm from the light source 26 to pass therethrough and that condenses the light beams Bm to the nip portion N, described below. An example of the transparent roller 32 is a glass roller, which is a columnar (solid) rod lens. The optical axis of each laser beam Bm passes through the center of the transparent roller 32 when the transparent roller 32 is viewed in direction Z.
A portion of the outer peripheral surface of the transparent roller 32 on which the laser beams Bm are incident is referred to as an incident point 32A. The incident point 32A is an area (portion) including the top of the transparent roller 32 in direction Y when the transparent roller 32 is viewed in direction Z. On the other hand, a portion of the outer peripheral surface of the transparent roller 32 that is 180 degrees from the incident point 32A is referred to as a pressing point 32B. The pressing point 32B is a portion of the outer peripheral surface of the transparent roller 32 that touches the inner peripheral surface of the transparent belt 24.
The transparent belt 24 and the transparent roller 32 being “transparent” in this exemplary embodiment represents the transparent belt 24 and the transparent roller 32 having sufficiently high transmittance in the wavelength range of the laser beams Bm. Specifically, the transparent belt 24 and the transparent roller 32 may be formed from any members that allow the laser beams Bm to pass therethrough. From the optical efficiency view point, higher transmittance is more preferable. For example, the transmittance is or exceeds 90%, or desirably, is or exceeds 95%.
The pressing roller 34 includes, for example, a columnar body 34A made of stainless steel, and a columnar shaft 34B protruding from both ends of the body 34A outward in the axial direction and having a smaller diameter than the body 34A. The pressing roller 34 is located on side −Y of the transportation path A, along which the medium M is transported, so as to be rotatable around its axis extending in direction Z. The pressing roller 34 is so positioned as to exert a predetermined pressing force between itself and the transparent belt 24. In other words, the pressing roller 34 holds the medium M on which the toner image G is formed between itself and the transparent belt 24 at the illumination position B (refer to
The portion (area) at which the transparent roller 32 and the pressing roller 34 hold the transparent belt 24 and the medium M therebetween and at which the toner image G is pressed is referred to as a nip portion N. Specifically, the pressing roller 34 presses the toner image G on the medium M and the transparent belt 24 against the transparent roller 32 to form the nip portion N. Also at the nip portion N, the toner image G on the medium M is heated by the laser beams Bm.
The moving portion 36 illustrated in
The contact roller 38 includes, for example, a columnar body 38A made of stainless steel and a columnar shaft 38B protruding from both ends of the body 38A outward in the axial direction and having a smaller diameter than the body 38A. When in the reference state described below, the contact roller 38 is located on side −Y of a transportation path A and downstream from the pressing roller 34 in the movement direction (transportation direction) of the medium M so as to be rotatable (driven to rotate) around its axis extending in direction Z.
Specifically, the contact roller 38 is rotatably supported by the support portion 44 so as to be movable in direction Y relative to the transparent belt 24. To increase the area of the medium M over which it touches the transparent belt 24, the contact roller 38 having this structure comes into contact with the surface of the medium M opposite to the surface carrying the toner image G and rotates while holding the medium M between itself and the transparent belt 24. In other words, the contact roller 38 holds the transparent belt 24 between itself and the transparent roller 32 while in a moving state, described below.
The position of the contact roller 38 when the shaft 38B is located on side −Y of the transportation path A and the body 38A touches the surface of the medium M on side −Y is referred to as a first position. The state where the contact roller 38 is in the first position is referred to as a reference state. Here, when the nip portion N is viewed in direction Z, the point in the nip portion N at which the laser beams Bm (refer to
When the nip portion N is viewed in direction Z, the illumination position B according to this exemplary embodiment is located substantially the middle of the nip portion N in direction X. In the reference state, the contact roller 38 is located on side −Y of the transportation path A. The separation position C is located in the nip portion N at a point at which the medium M is separates from the transparent belt 24. The path length L in the reference state is referred to as a path length L1.
As illustrated in
The guide portion 42 includes, for example, side plates 52 and a pair of rails 54. The side plates 52 stand erect along a x-y plane from the bottom of the housing 22 (refer to
Each side plate 52 has a guide hole 57, which extends through the side plate 52 in direction Z and is long in direction Y. The shaft 38B of the contact roller 38 is inserted in the guide hole 57. When the shaft 38B touches the hole wall of the guide hole 57, the shaft 38B is guided in direction Y. The pair of rails 54 are located on side X and side −X of the guide holes 57, in the outer side surfaces of both side plates 52 in direction Z. The pair of rails 54 extend in direction Y. A guidable plate 56, described below, is located between the pair of rails 54.
The support portion 44 includes, for example, a guidable plate 56, support plates 58, and bearings 62. The guidable plate 56 is rectangular and located between the pair of rails 54 while having its thickness direction extending in direction Y and its longitudinal direction extending in direction X. Both ends of the guidable plate 56 in direction X are in contact with the inner side surfaces of the pair of rails 54. Thus, the guidable plate 56 is guided in direction Y along the pair of rails 54.
The support plates 58 stand erect along the x-y plane on an upper surface of the guidable plate 56 on side Y. The support plates 58 are located on the outer sides of both side plates 52 in direction Z and face the side plates 52 in direction Z. Each support plate 58 has a through hole 59 extending through the support plate 58 in direction Z. Each bearing 62 is fitted into the corresponding through hole 59, open in direction Z (having its axis in direction Z).
The shaft 38B is inserted into the bearing 62 so as to be rotatable around its axis. The guidable plates 56, the support plates 58, and the bearings 62 are integrally moved (guided) in direction Y, so that the contact roller 38 is moved in direction Y while being rotatably supported. In other words, the support portion 44 moves the contact roller 38 between the first position and the second position while supporting the contact roller 38 so that the contact roller 38 is rotatable.
The driving portion 46 includes, for example, a cam member 64 and a motor 66. The cam member 64 includes an elliptic cam body 64A, whose thickness extends in direction Z, and a shaft 64B, protruding from the cam body 64A in direction Z. The shaft 64B is supported by a bearing, not illustrated, provided at each side plate 52 so as to be rotatable around its axis extending in direction Z. Part of an outer peripheral surface 64C of the cam member 64 is in contact with the surface of the guidable plate 56 on side −Y. Thus, the contact roller 38 is in the first position when the cam member 64 has its major axis extend in direction X, and the contact roller 38 is in the second position when the cam member 64 has its major axis extend in direction Y. A motor 66 is connected to the shaft 64B using a gear, not illustrated.
The motor 66 is driven by the controller 18. Specifically, to move the contact roller 38 from the first position to the second position, the motor 66 rotates the cam member 64 so that the cam member 64 has its major axis extend in direction Y. To move the contact roller 38 from the second position to the first position, the motor 66 rotates the cam member 64 so that the cam member 64 has its major axis extend in direction X. The rotation position of the cam member 64 is detected by a sensor, not illustrated. The information on the detected rotation position of the cam member 64 is transmitted to the controller 18.
The controller 18 illustrated in
The CPU is an example of a computer and controls the entire operation of each unit of the image forming apparatus 10 and the operation of the fixing device 20. Various programs or various parameters are stored in advance in the ROM. Various programs include an operation program of the driving portion 46 (refer to
The controller 18 acquires, from the control panel 16, information on the users' intended glossiness (image glossiness) of the toner image G (image), the users' intended type of the medium M, and the users' intended process speed. The controller 18 controls movement of the moving portion 36 (contact roller 38) so that the medium M touches the transparent belt 24 over a wider area downstream from the illumination position B than when the fixed toner image G is to have low glossiness or when the medium M is to move at a low speed.
Specifically, the controller 18 has a program for changing the position of the contact roller 38 to the second position to increase the above-described path length L (refer to
The controller 18 changes the position of the contact roller 38 to the second position when, for example, receiving at least one of information that the toner image G is to have high glossiness, information that the medium M is a film, and information that the medium M is to move at a high movement speed (process speed). The controller 18 changes the position of the contact roller 38 to the first position when, for example, receiving all the information that the toner image G is to have low glossiness, information that the medium M is a sheet, and information that the medium M is to move at a low process speed. Here, the controller 18 does not change the position of the contact roller 38 when the contact roller 38 is already in the intended position.
As illustrated in
In comparison with the fixing device 20 (refer to
The operation of the first exemplary embodiment is described now.
The image forming apparatus 10 shown in
In step S10 in
In step S12, the controller 18 acquires the glossiness information from the control panel 16. Here, for example, the intended glossiness information is assumed to be glossiness higher than reference glossiness. The processing then moves to step S14.
In step S14, the controller 18 acquires the medium information from the control panel 16. Here, for example, the medium information is assumed to be a sheet (ordinary sheet). The processing then moves to step S16.
In step S16, the controller 18 acquires the process speed information from the control panel 16. Here, for example, the process speed information is assumed to be a high speed. The processing then moves to step S18.
In step S18, the controller 18 determines the position of the contact roller 38 on the basis of the glossiness information, the medium information, and the process speed information. Here, for example, the contact roller 38 is determined to be moved to the second position on the basis of the glossiness information. The processing then moves to step S20.
In step S20, the controller 18 compares the position information of the contact roller 38 acquired in step S10 with the position information of the contact roller 38 determined in step S18. When these position information pieces fail to coincide with each other, the processing moves to step S22. When these position information pieces coincide with each other, the processing moves to step S24.
In step S22, the controller 18 drives the driving portion 46 to move the contact roller 38 to the position determined in step S18 (to change the position of the contact roller 38). Here, for example, the position of the contact roller 38 is changed from the first position to the second position. The processing then moves to step S24.
In step S24, the controller 18 rotates the transparent belt 24 to introduce the toner image G into the nip portion N and causes the light source 26 to emit the laser beam Bm to the toner image G. Thus, in the nip portion N, the toner image G is heated (melted) and pressed to be fixed onto the medium M. The processing then moves to step S26.
As illustrated in
In step S26 illustrated in
Assume a case where the controller 18 determines in step S18 that the contact roller 38 is supposed to be in the first position. In this case, the path length L1 illustrated in
As described above, in the fixing device 20 illustrated in
In the fixing device 20, the pressing roller 34 and the contact roller 38 are separately provided. The fixing device 20 having this structure is capable of increasing the path length L from the illumination position B to the separation position C unlike in the structure where the contact roller 38 and the pressing roller 34 are integrated as a common unit. In other words, the medium M touches the transparent belt 24 over a greater area. This structure extends the cooling time of the toner image G.
In the fixing device 20, the transparent roller 32 touches the inner side of the transparent belt 24. Thus, the heat transmitted from the toner image G to the transparent belt 24 during heating of the toner image G is transmitted to the transparent roller 32. This structure thus enhances heat transfer from the transparent belt 24 compared to the structure excluding the transparent roller 32, and thus facilitates cooling of the toner image G.
The image forming apparatus 10 illustrated in
Furthermore, for the purposes of differentiation, for the results to which the reference sign A or B is appended, the reference sign 1 is appended to the results obtained when the media M are OSC sheets from Fuji Xerox, the reference sign 2 is appended to the results obtained when the media M are polyethylene terephthalate (PET) sheets having a thickness of 12 μm, and the reference sign 3 is appended to the results obtained when the media M are PET sheets having a thickness of 50 μm. In addition, for the purposes of differentiation, the reference sign 4 is appended to the results obtained when the media M are oriented polypropylene (OPP) sheets having a thickness of 25 μm. For example, the reference sign A1 denotes a result obtained when the contact roller 38 is in the second position and the media M are OSC sheets from Fuji Xerox.
Now, a fixing device and an image forming apparatus according to a second exemplary embodiment are described by way of example. Components and portions basically the same as those in the first exemplary embodiment are denoted with the same reference signs as those in the first exemplary embodiment and are not described.
The housing 72 is formed from a heat-resistant resin material and has a cuboid shape whose longitudinal direction extends in direction Z. The housing 72 has an inlet port 72A, allowing the medium M to enter the housing 72 therethrough, and an outlet port 72B, allowing the medium M to be discharged from the housing 72 therethrough. For example, the inlet port 72A and the outlet port 72B are arranged in direction X. The transparent belt 24 is stretched around, for example, four support rollers 73, whose axes extend in direction Z, and a lens pad 78, described below.
The light source 74 and the collimating lens 76 are disposed on the inner side of the transparent belt 24 and fixed to the housing 72 using brackets, not illustrated. The light source 74 includes, for example, multiple laser arrays, not illustrated. The multiple laser arrays emit laser beams Bm in direction Z and toward side −Y. The light source 74 causes the laser beams Bm to be incident on the collimating lens 76. The laser beams Bm collimated by the collimating lens 76 pass through the lens pad 78, described below, and the transparent belt 24 to illuminate the toner image G.
In this exemplary embodiment, for example, the longitudinal direction of the light source 74 is direction Z, the direction in which the laser beams Bm illuminate the toner image G is direction Y, and the direction perpendicular to direction Z and direction Y and in which the medium M is transported is direction X. The medium M is transported, for example, from side X to side −X.
The lens pad 78 is disposed on the inner side of the transparent belt 24 and on side Y of the transportation path A, along which the medium M is transported, while having its longitudinal direction extend in direction Z. The lens pad 78 is fixed to the housing 72 using a bracket, not illustrated. The lens pad 78 is a transparent member having an incident surface 78A on side Y and an emerging surface 78B on side −Y. The incident surface 78A curves out toward side Y when viewed in direction Z and receives the laser beams Bm. The emerging surface 78B curves out toward side −Y when viewed in direction Z. The emerging surface 78B is in contact with the inner peripheral surface of the transparent belt 24 and allows the laser beams Bm to be emitted therefrom.
The lens pad 78 is an optical member that allows the laser beams Bm incident thereon through the collimating lens 76 to pass therethrough and condenses the laser beams Bm to the illumination position B of the nip portion N, described below. The lens pad 78 being “transparent” here has the same meaning as the transparent belt 24 being “transparent”, and is thus not described here.
The moving portion 82 illustrated in
The pressing roller 79 has, for example, a structure similar to that of the pressing roller 34 (refer to
The side plates 84 stand erect along the x-y plane from the bottom of the housing 72 (refer to
Each side plate 84 has a guide hole 87, which extends through the side plate 84 in direction Z, at a portion adjacent to the pressing roller 79 in direction Z. The guide hole 87 is so sized as to receive the shaft 34B of the pressing roller 79. The guide hole 87 is a long hole extending to form an arc when viewed in direction Z. The guide hole 87 guides the shaft 34B so that the shaft 34B moves in an arc-shaped movement locus K, described below, when the outer peripheral surface of the shaft 34B touches the hole wall of the guide hole 87.
The support portion 86 includes, for example, a shaft member 92, support plates 94, and bearings 96. The shaft member 92 has a columnar shape whose axis extends in direction Z. An end portion of the shaft member 92 is inserted into and rotatably supported by a bearing, not illustrated, attached to one side plate 84. A gear, not illustrated, is attached to the shaft member 92.
The support plates 94 are disposed on the outer sides of both side plates 84 in direction Z so as to face each other while having their thickness extend in direction Z. Each support plate 94 has a through hole 97 on side Y and a through hole 98 on side −Y, which extend through the support plate 94 in direction Z. Another end portion of the shaft member 92 is fitted into and fixed to the through hole 97. Each bearing 96 is fitted into the corresponding through hole 98, which is open (whose axis extends) in direction Z.
The shaft 34B is inserted into the bearing 96 so as to be rotatable around its axis. When each support plate 94 and the corresponding bearing 96 move in an arc form around a rotation center Q of the shaft member 92, the pressing roller 79 moves in an arc form. The arc-shaped locus formed by the shaft 34B when each support plate 94 and the corresponding bearing 96 move in an arc form is referred to as a movement locus K. The movement locus K is part of an imaginary circle drawn around the rotation center Q, having a line segment connecting the rotation center of the shaft 34B to the rotation center Q of the shaft member 92 as a radius.
The driving portion 88 includes, for example, a motor 89. The motor 89 is driven by the controller 18 and rotates a gear, not illustrated, of the shaft member 92 in response to a command from the controller 18. Specifically, when the motor 89 rotates the shaft member 92, the pressing roller 79 moves along the movement locus K.
As illustrated in
The separation position of the medium M when the pressing roller 79 is in the first position is denoted by C1. The separation position of the medium M when the pressing roller 79 is in the second position is denoted by C2. The separation position of the medium M when the pressing roller 79 is in the third position is denoted by C3. Here, L3<L4 <L5, where the path length from the illumination position B to the separation position C1 is denoted by L3, the path length from the illumination position B to the separation position C2 is denoted by L4, and the path length from the illumination position B to the separation position C3 is denoted by L5. In
At each of the separation positions C1, C2, and C3, the transparent belt 24 is wound around the lens pad 78. In other words, at each of the separation positions C1, C2, and C3 during transportation of the medium M, the transparent belt 24 is supported by the lens pad 78 on the inner side of the transparent belt 24. In this manner, in the fixing device 70, the pressing roller 79 holds the medium M between itself and the transparent belt 24 at the illumination position B. When the pressing roller 79 is moved upstream or downstream in the movement direction of the medium M with respect to the illumination position B, the path length is changed between L3, L4, and L5.
For example, the controller 18 (refer to
The operation of the second exemplary embodiment is described now.
In the fixing device 70 illustrated in
The fixing device 70 also extends the path length for cooling the toner image G by moving the pressing roller 79 downstream from the illumination position B in the movement direction of the medium M. Here, the pressing roller 79 moves along the arc-shaped movement locus K. Thus, the dimension of the nip portion N in the movement direction of the medium M is substantially the same regardless of which of the first position, the second position, or the third position the pressing roller 79 is in. Specifically, extending the path length negligibly affects the length of the area over which the medium M is pressed. This structure reduces curling of the medium M compared to the structure that changes the path length by changing the position of a rotation body separate from the pressing roller 79. The curling here means a curve of the medium M. When the medium M is a continuous form, the medium M that curves after the medium M is cut into pieces is referred to as a curled medium M.
The image forming apparatus 10 (refer to
A fixing device and an image forming apparatus according to a third exemplary embodiment are described now by way of example. Components and portions basically the same as those in the first or second exemplary embodiment are denoted with the same reference signs as those in the first or second exemplary embodiment and are not described.
The housing 102 is formed from a heat-resistant resin material and has a cuboid shape whose longitudinal direction extends in direction Z. The housing 102 has an inlet port 102A, allowing the medium M to enter the housing 102 therethrough, and an outlet port 102B, allowing the medium M to be discharged from the housing 102 therethrough. For example, the inlet port 102A and the outlet port 102B are arranged in direction X. The light source 26 and the condensing lens 28 are fixed to the inside of the housing 102. In this exemplary embodiment, for example, the longitudinal direction of the light source 26 is direction Z, the direction in which the laser beams Bm illuminate the toner image G is direction Y, and the direction perpendicular to direction Z and direction Y and in which the medium M is transported is direction X. The medium M is transported, for example, from side X to side −X.
The glass roller 104 is disposed on side Y of the transportation path A, along which the medium M is transported, and on side −Y of the condensing lens 28 so as to be rotatable around its axis extending in direction Z. The glass roller 104 is driven to rotate by a motor, not illustrated. The glass roller 104 is an optical member that allows the laser beams Bm, emitted from the light source 26 and condensed by the condensing lens 28, to pass therethrough and that condenses the laser beams Bm to the nip portion N, described below. For example, a coating layer 105, which includes an elastic layer and a separation layer and allows the laser beams Bm to pass therethrough, is disposed on the outer peripheral surface of the glass roller 104. In the following description, the coating layer 105 is described as being included in the glass roller 104.
A point of the outer peripheral surface of the glass roller 104 on which the laser beams Bm are incident is referred to as an incident point 104A. A point that is 180 degrees from the incident point 104A of the outer peripheral surface of the glass roller 104 is referred to as a nip portion N. The nip portion N is a portion of the outer peripheral surface of the glass roller 104 that holds the medium M between itself and the pressing belt 108, described below, to press the medium M.
The pressing pad 106 is located adjacent to the glass roller 104 in direction Y on side −Y of the transportation path A. The pressing pad 106 has its longitudinal direction extending in direction Z. The pressing pad 106 is urged toward the glass roller 104 by a spring, not illustrated. The contact roller 38 is located on side −X of the pressing pad 106 in the movement direction of the medium M so as to be rotatable around its axis extending in direction Z.
The pressing belt 108 is endless and formed from, for example, polyimide. The pressing belt 108 is stretched around the pressing pad 106, the contact roller 38, a support roller 112, and an urging roller 114. The support roller 112 and the urging roller 114 are described below. The pressing belt 108 forms a nip portion N, at which it presses the medium M, together with the glass roller 104 as a result of being urged toward (pressed against) the glass roller 104 by the pressing pad 106. The pressing belt 108 is driven to rotate by the rotation of the glass roller 104.
The support roller 112 is located on side −Y of the pressing pad 106 so as to be rotatable around its axis extending in direction Z. The urging roller 114 is located on side −Y of the contact roller 38 and side −X of the support roller 112 so as to be rotatable around its axis extending in direction Z. The urging roller 114 urges the pressing belt 108 outward using a spring, not illustrated, to provide a tension to the pressing belt 108. The urging roller 114 has its position changed in direction Y together with, for example, the movement of the contact roller 38.
The moving portion 116 is located on a side of the medium M (transportation path A) opposite to the glass roller 104. The moving portion 116 includes, for example, a contact roller 38, side plates 122, and stoppers 124. When the moving portion 116 is in the reference state, the moving portion 116 moves the contact roller 38 relative to the glass roller 104 so that the medium M touches the glass roller 104 over a larger area downstream from the illumination position B.
The side plates 122 stand erect along a x-y plane from the bottom of the housing 102 to side Y on both outer sides, in direction Z, of the glass roller 104, the pressing pad 106, and the pressing belt 108.
The guide hole 126 is so sized as to receive the shaft 38B of the contact roller 38. The guide hole 126 is an obliquely extending long hole located so that, when viewed in direction Z, an end on side Y is located on side −X of the end on side −Y. The guide hole 126 guides the shaft 38B when the outer peripheral surface of the shaft 38B touches the hole wall of the guide hole 126.
Each side plate 122 also includes guide rails, not illustrated, for holding the contact roller 38 at a second position or a third position, described below. The guide rails are located on side X and side −X of the guide hole 126 but not disposed at a portion adjacent to the guide hole 126 in direction Z. The guide rails extend in direction X.
The stoppers 124 are formed from, for example, plates. The stoppers 124 are attached to each side plate 122 as a result of being guided by the guide rails, not illustrated, to support the shaft 38B of the contact roller 38 from side −Y. In this exemplary embodiment, the position of the contact roller 38 is manually determined.
As illustrated in
The operation of the third exemplary embodiment is described below.
In the fixing device 100 illustrated in
The fixing device 100 separately including the pressing pad 106 and the contact roller 38 is capable of increasing the path length from the illumination position to the separation position unlike in the structure where the contact roller 38 and the pressing pad 106 are integrated as a common unit. In other words, the medium M touches the glass roller 104 over a greater area. This structure extends the cooling time of the toner image G.
In the fixing device 100, the glass roller 104 touches the medium M. Thus, the heat of the toner image G is more easily transmitted to the glass roller 104 than in the structure that includes the transparent belt to allow the laser beams Bm to pass therethrough. This structure thus facilitates cooling of the toner image G.
In addition, in the fixing device 100, the area of the medium M from the illumination position to the separation position is supported by the pressing belt 108. This structure prevents the medium M in the sheet form from falling off between the pressing pad 106 and the contact roller 38.
The image forming apparatus 10 (refer to
The present invention is not limited to the above exemplary embodiments.
As illustrated in
As illustrated in
As illustrated in
Oil may be applied to the inner peripheral surface of the transparent belt 24 or the pressing belt 108. The light source 26 may be disposed on the outer side of the transparent belt 24.
Besides being solid, the transparent roller 32 or the glass roller 104 may be hollow as long as they are capable of condensing (converging) the laser beams Bm toward the nip portion N. Besides glass, the transparent roller 32 may be formed from, for example, resin such as acryl. The glass roller 104 may be replaced with a resin-made roller.
Besides stainless steel, the pressing roller 34 may be formed from aluminium or other metals. The pressing roller 34 may have its surface covered with an elastic layer or a separation layer. The pressing roller 34 may be hollow instead of solid.
Besides stainless steel, the contact roller 38 may be formed from aluminium or other metals. The contact roller 38 may have its surface covered with an elastic layer or a separation layer. The contact roller 38 may be hollow instead of solid. One or more contact rollers 38 may be provided.
In the fixing device 20, the contact roller 38 may be manually moved. In the fixing device 70, the pressing roller 34 may be manually moved. The fixing device 20 may exclude the transparent roller 32 and include multiple rollers on the inner side of the transparent belt 24 aside the optical path of the laser beams Bm.
In the fixing device 100, the contact roller 38 may be automatically moved by, for example, a solenoid. Each of the fixing devices 130, 140, and 150 may include a moving portion 36 or a moving portion 82 to automatically move the contact roller 38 or the pressing pad 132.
In the structure including a pair of transportation rollers upstream or downstream, in the movement direction of the medium M, from the glass roller 104 on which the laser beams Bm are incident from the light source 26, the path length may be changed by moving the contact roller 38.
Besides through the control panel 16, various types of information may be set on the basis of information stored in the controller 18 after being transmitted wirelessly or with wires to the controller 18 from a computer outside of the image forming apparatus 10.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2017-049120 | Mar 2017 | JP | national |