This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2018-001863 filed Jan. 10, 2018.
The present invention relates to a fixing device and an image forming apparatus.
To control the temperature of a fixing roller (a fixing unit) including a heat source thereinside, a fixing device includes a temperature sensor for measuring the surface temperature of the fixing unit.
According to an aspect of the invention, there is provided a fixing device including a fixing unit that rotates in a peripheral direction and in which a plurality of heat sources each extending in a longitudinal direction are provided, and a plurality of sensors that measure a surface temperature of the fixing unit. The plurality of heat sources are provided at different positions in a projection diagram in which the fixing device is projected in a rotational-axis direction of the fixing unit. A first measurement position on the surface of the fixing unit that is defined for a first one of the plurality of sensors is different in the peripheral direction from a second measurement position on the surface of the fixing unit that is defined for a second one of the plurality of sensors. A sum of a first distance between the first measurement position and a first one of the plurality of heat sources that is nearest to the first measurement position in the projection diagram and a second distance between the second measurement position and a second one of the plurality of heat sources that is nearest to the second measurement position in the projection diagram is smaller than a sum of the first distance and the second distance in a case where the second measurement position coincides with the first measurement position in the peripheral direction.
An exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
A printer 1 includes at the top thereof an image reading unit 10 that reads an image from a document. The image reading unit 10 is provided with a lid 11. The lid 11 is openable and closable by rotating on a hinge provided on the rear side thereof. The lid 11 is opened, a document is set face down thereon, the lid 11 is closed, and a start button 21a is pressed, whereby an image on the document is read, and image data is generated.
The printer 1 includes a user interface 20. The user interface 20 has plural operation buttons 21, including the start button 21a, and a display screen 22.
The printer 1 further includes an image forming unit 30 that forms an image on a sheet with toners on the basis of the image data.
The printer 1 further includes two drawable sheet trays 31 at the bottom of the image forming unit 30. The sheet trays 31 each contain a stack of sheets to be used for image formation. In the image forming unit 30, one of the sheets is picked up from a designated one of the sheet trays 31, and an image is formed on that sheet. The sheet having an image formed thereon is outputted onto a sheet output tray 32 provided at the top of the image forming unit 30.
The image forming unit 30 is provided, above the sheet trays 31, with a front covering 33 that is openable and closable. The front covering 33 is opened when any of toner cartridges 59Y, 59M, 59C, and 59K (see
The image forming unit 30 forms an image on the basis of not only the image data that is read by the image reading unit 10, but also image data received from an external device such as a computer for image editing.
The printer 1 includes a transparent glass plate 12 immediately below the lid 11 of the image reading unit 10 provided at the top thereof. After the lid 11 is opened, a document to be read is laid face down on the glass plate 12. The printer 1 includes an image reading sensor 13 below the glass plate 12. The image reading sensor 13 reads the image on the document. The image reading sensor 13 extends in the depth direction of the printer 1 (in a direction perpendicular to the plane of
The image forming unit 30 includes four image forming engines 50Y, 50M, 50C, and 50K provided above the sheet trays 31 and arranged side by side horizontally. The image forming engines 50Y, 50M, 50C, and 50K form respective toner images with toners having respective colors of yellow (Y), magenta (M), cyan (C), and black (K). The image forming engines 50Y, 50M, 50C, and 50K all have the same configuration, except that the colors of the toners to be used are different. Hereinafter, if there is no need to distinguish relevant elements from one another by their colors, those elements are denoted without the suffixes Y, M, C, and K representing the colors thereof but only with the reference numeral.
The image forming engines 50 each include a photoconductor drum 51 that rotates in a direction of arrow B. The image forming engine 50 further includes a charging device 52, an exposure device 53, a developing device 54, a first transfer device 55, and a cleaner 56 that are arranged around the photoconductor drum 51.
The charging device 52 uniformly charges the surface of the photoconductor drum 51.
The exposure device 53 applies exposure light modulated in accordance with the image data to the photoconductor drum 51, thereby forming an electrostatic latent image on the surface of the photoconductor drum 51.
The developing device 54 contains the toner having the color (Y, M, C, or K) of a corresponding one of the image forming engines 50Y, 50M, 50C, and 50K. The developing device 54 develops the electrostatic latent image on the photoconductor drum 51 with the toner contained therein, thereby forming a toner image on the photoconductor drum 51.
The image forming unit 30 includes an intermediate transfer belt 61 above the four image forming engines 50Y, 50M, 50C, and 50K that are arranged side by side horizontally. The intermediate transfer belt 61 is an endless belt and is stretched between rollers 62 and 63. The intermediate transfer belt 61 rotates in a direction of arrow C along the four image forming engines 50Y, 50M, 50C, and 50K.
The image forming unit 30 includes the four toner cartridges 59Y, 59M, 59C, and 59K above the intermediate transfer belt 61. The toner cartridges 59Y, 59M, 59C, and 59K contain the toners having the respective colors (Y, M, C, and K). When the amount of toner in the developing device 54 included in any of the image forming engines 50 becomes short, the toner in a corresponding one of the toner cartridges 59 is supplied to that developing device 54.
The first transfer device 55 included in each of the image forming engines 50 is positioned on the inner side of the intermediate transfer belt 61 such that the intermediate transfer belt 61 is nipped between the first transfer device 55 and the photoconductor drum 51. The first transfer device 55 acts on the toner image formed on the photoconductor drum 51 and transfers the toner image to the intermediate transfer belt 61. Four toner images thus formed by the respective image forming engines 50Y, 50M, 50C, and 50K are sequentially transferred to the intermediate transfer belt 61 one on top of another with the rotation of the intermediate transfer belt 61.
The cleaner 56 removes unnecessary toner particles, remaining on the photoconductor drum 51 after the transfer, from the photoconductor drum 51, thereby cleaning the photoconductor drum 51.
The toner images transferred to the intermediate transfer belt 61 one on top of another are transported by the intermediate transfer belt 61 and is transferred to a sheet by a second transfer device 71 acting thereon. Unnecessary toner particles remaining on the intermediate transfer belt 61 after the image transfer to the sheet are removed from the intermediate transfer belt 61 by a cleaner 64.
The sheets contained in the sheet trays 31 are picked up one by one by a pickup roller 81. If plural sheets are picked up at a time, one of the sheets is assuredly separated from the others by separating rollers 82 and is transported in a direction of arrow D to timing adjusting rollers 84 by transport rollers 83.
The sheet is further fed in a direction of arrow E by the timing adjusting rollers 84 at a timing adjusted such that the sheet reaches the second transfer device 71 at a timing at which the toner images transferred to the intermediate transfer belt 61 reach the second transfer device 71. Then, the second transfer device 71 acts on the toner images, thereby transferring the toner images from the intermediate transfer belt 61 to the sheet.
The sheet thus having the toner images is further transported in a direction of arrow F and passes through a fixing device 100. The fixing device 100 includes a pressing device 110 having a pressing roller 111 that rotates in a direction of arrow I, and a heating device 120 having a heating roller 121 rotating in a direction of arrow J. The heating roller 121 is an example of the fixing unit according to the present invention.
The sheet transported to the fixing device 100 receives pressure and heat by being nipped between the pressing roller 111 and the heating roller 121, whereby the toner images on the sheet is fixed.
The sheet passed through the fixing device 100 is transported in a direction of arrow G by transport rollers 85 and is outputted by sheet outputting rollers 86 onto the sheet output tray 32 at the top of the image forming unit 30.
The printer 1 includes a controller 90. The controller 90 is responsible for controlling relevant elements of the printer 1, including transmission and reception of image data, an operation of controlling the temperature of the heating roller 121, and other like operations.
Now, the background of the present invention will be described.
While the pressing roller 111 and the heating roller 121 illustrated in
The heating roller 121 includes thereinside two heat sources 122 and 123 each extending in a longitudinal direction, i.e., the rotational-axis direction, thereof. In the projection diagram illustrated in
The fixing device 100 further includes two temperature sensors 131 and 132. The temperature sensor 131, i.e., one of the two temperature sensors 131 and 132, measures the temperature of the central portion, in the longitudinal direction, of the outer peripheral surface of the heating roller 121. The temperature sensor 131 is of a contact type and includes a detecting portion 131a that is in contact with the outer peripheral surface of the heating roller 121 and detects the temperature at that point of contact, and a supporting portion 131b that supports the detecting portion 131a.
The other temperature sensor 132 measures the temperature of one of the two end portions, in the longitudinal direction, of the outer peripheral surface of the heating roller 121. The heating roller 121 has a substantially symmetrical temperature distribution in the longitudinal direction thereof. Therefore, the temperature sensor 132 measures the temperature of one of the two end portions. The temperature sensor 132 is also of a contact type and includes a detecting portion 132a that is in contact with the outer peripheral surface of the heating roller 121 and detects the temperature at that point of contact, and a supporting portion 132b that supports the detecting portion 132a.
The results of temperature measurements obtained by the temperature sensors 131 and 132 are inputted to the controller 90 illustrated in
The fixing device 100 further includes pressing mechanisms 140 at the two respective ends thereof in the longitudinal direction. The pressing mechanisms 140 press the pressing roller 111 against the heating roller 121. The pressing mechanisms 140 each include a pressing lever 141 and a pressure adjusting member 142.
The pressing lever 141 is rotatable on a support 141a and is connected at a tip portion 141b thereof to the pressure adjusting member 142. The pressure adjusting member 142 includes a coil spring 142a and a screw 142b. When the amount of compression of the coil spring 142a is adjusted with the screw 142B, the pressing lever 141 presses the pressing roller 111 in a direction of arrow K with a pressing force corresponding to the amount of adjustment. Thus, the pressing roller 111 is pressed against the heating roller 121.
The two ends of each of the pressing roller 111 and the heating roller 121 on which the pressing mechanisms 140 are provided, respectively, are positioned outside a sheet passing area of the fixing device 100 where the sheet passes. Hence, to reduce the size of the fixing device 100, the position of each of the pressing mechanisms 140 may be shifted a little inward in the longitudinal direction.
As the pressing mechanisms 140 are shifted inward, one of the pressing mechanisms 140 interferes with the temperature sensor 132 provided nearby. In such a state, the pressing mechanism 140 is not allowed to be shifted up to the inward position illustrated in
The present invention has been conceived in view of the above circumstances, with consideration for the positions of temperature sensors. Hereinafter, specific examples according to the exemplary embodiment of the present invention in which the positions of temperature sensors are determined carefully will be described.
In
Here, the relationship between temperature measurement positions 151 and 152 defined for the temperature sensors 131 and 132 on the outer peripheral surface of the heating roller 121 and the positions of the heat sources 122 and 123 will be considered. The temperature sensors 131 and 132 according to this comparative example are of a contact type. Therefore, the temperature measurement positions 151 and 152 on the outer peripheral surface of the heating roller 121 are each the point of contact between the peripheral surface of the heating roller 121 and a corresponding one of the detecting portions 131a and 131b of the temperature sensors 131 and 132. The positional relationship in the longitudinal direction of the heating roller 121 will be considered separately below. The positional relationship in the peripheral direction, represented by arrow J, of the heating roller 121 will now be described.
A distance between the temperature measurement position 151 for the temperature sensor 131 and the heat source 122 is denoted by d1, and a distance between the temperature measurement position 152 for the temperature sensor 132 and the heat source 123 is denoted by d2.
For example, a situation where the heat sources 122 and 123 start to be electrified and the temperature of the heating roller 121 that is at room temperature is gradually raised will be considered. In such a situation, the shorter the distances d1 and d2 between the temperature measurement positions 151 and 152 and the respective heat sources 122 and 123, the higher the responsiveness in the temperature measurement with the temperature sensors 131 and 132. In contrast, the longer the distances d1 and d2, the lower the responsiveness in the temperature measurement with the temperature sensors 131 and 132. Such a tendency is pronounced when the heating roller 121 is not rotating.
In view of the above circumstances described with reference to
In the first specific example illustrated in
The sum of the two distances d1 and d2, i.e., d1+d2, in the first specific example is smaller than the sum d1+d2 in the comparative example illustrated in
In the second specific example illustrated in
As in the first specific example, the sum d1+d2 of the two distances d1 and d2 in the second specific example is shorter than in the case where the temperature sensor 131 (or 132) is provided at the same position and in the same orientation as the temperature sensor 132 (or 131), that is, the case where the two temperature measurement positions 151 and 152 coincide with each other.
In the second specific example, the heat source 122 is provided on a virtual straight line L extending from the temperature measurement position 152 and passing through the heat source 123. That is, in a projection diagram seen from the side of the temperature measurement position 152, the heat source 122 is behind the heat source 123. Therefore, compared with the case where the heat source 122 is not behind the heat source 123, the temperature sensor 132 is less susceptible to the heat source 122 and is capable of measuring the temperature with correspondingly high accuracy.
In the third specific example illustrated in
As in the first and second specific examples, the sum d1+d2 of the two distances d1 and d2 in the third specific example is shorter than in the case where one of the two temperature sensors 131 and 132 is provided at the same position and in the same orientation as the other, that is, the case where the two temperature measurement positions 151 and 152 coincide with each other.
In the third specific example, as in the second specific example illustrated in
In the third specific example, the temperature measurement position 151 for the temperature sensor 131 is also on the virtual straight line L. Hence, in a projection diagram seen from the side of the temperature measurement position 151, the heat source 123 is behind the heat source 122. Therefore, compared with the case where the heat source 123 is not behind the heat source 122, the temperature sensor 131 is also less susceptible to the heat source 123 and is capable of measuring the temperature with correspondingly high accuracy.
In the fourth specific example illustrated in
In the fourth specific example, as in the first to third specific examples illustrated in
In the fifth specific example illustrated in
The fifth specific example is equivalent to the second specific example illustrated in
The sixth specific example illustrated in
Focusing on the two temperature sensors 131 and 132 in each of the fifth and sixth specific examples illustrated in
Thus, since the positional relationship between the one temperature sensor 131 and the temperature measurement position 151 therefor and the positional relationship between the other temperature sensor 132 and the temperature measurement position 152 therefor are the same as each other, the adjustment of the orientation, sensitivity, and other factors of the temperature sensors 131 and 132 becomes easier than in a case where the two positional relationships are different from each other.
In the seventh specific example illustrated in
In the seventh specific example, the sum d1+d2 of the two distances d1 and d2 is shorter than the sum d1+d3 in a case where the one temperature sensor 132 is in the same orientation as the other temperature sensor 131 and the temperature measurement position 152 coincides with the temperature measurement position 151 in the peripheral direction. The sum d1+d2 is also shorter than the sum d2+d4 in a case where the temperature sensor 131 is in the same orientation as the temperature sensor 132 and the temperature measurement position 151 coincides with the temperature measurement position 152 in the peripheral direction.
In the eighth specific example illustrated in
In each of the seventh and eighth specific examples, seen in the longitudinal direction (the rotational-axis direction of the heating roller 121), the space occupied by relevant elements is smaller than in a case where the two temperature sensors 131 and 132 do not overlap each other in the projection diagram. Such a configuration contributes to the size reduction of the fixing device 100 and thus to the size reduction of the image forming apparatus.
As illustrated in
In the fixing device 100 according to the present exemplary embodiment illustrated in
While an exemplary embodiment in which the present invention is applied to the printer 1 (see
The foregoing description of the exemplary embodiment of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiment was chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2018-001863 | Jan 2018 | JP | national |