This application is based on and claims the benefit of priority from Japanese Patent application No. 2018-079978 filed on Apr. 18, 2018, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a fixing device fixing a toner image on a medium and an image forming apparatus including this fixing device.
An image forming apparatus of an electrographic manner includes a fixing device thermally fixing a toner image on a medium.
For example, the fixing device includes a heating roller, and a pressuring roller pressured to the heating roller. The pressuring roller includes a cylindrical body composed of laminated rubber layers, and a shaft body penetrating the cylindrical body and supporting the cylindrical body via a bearing. Both ends of the cylindrical body are elastically supported by two first elastic supporting mechanisms, and both ends of the shaft body are elastically supported by two second elastic supporting mechanisms. Because the pressuring roller is supported at four points in a longitudinal direction, pressuring force of the pressuring roller to the heating roller becomes uniform in the longitudinal direction, and then, oblique conveyance and jam of a sheet are prevented.
Because the pressuring force of the pressuring roller to the heating roller is very strong in comparison with pressuring force of a pair of rollers for sheet conveyance, the shaft body supporting the heating roller may be slightly warped (bent). However, in the above-mentioned fixing device, warp of the shaft body due to the pressuring force is insufficiently considered. Accordingly, in the above-mentioned fixing device, the pressuring force does not become uniform in the longitudinal direction, and then, there is a program that winkles are caused in the sheet.
The above-mentioned problem may be solved by thickening the shaft body and increasing rigidity of the shaft body. However, because the heating roller is thickened if the shaft body is thickened, there is another problem that the fixing device is enlarged.
In accordance with the present disclosure, a fixing device includes a casing, a fixing member, a pressuring member, a pressure adjusting part and a correction biasing part. The fixing member heats a toner image on a medium while rotating around an axis inside the casing. The pressuring member forms a pressuring area between the fixing member and the pressuring member while rotating around an axis inside the casing to pressure a toner on the medium passing through the pressuring area. The pressure adjusting part presses one of the fixing member and the pressuring member to the other to pressurize the pressuring area, and releases pressing of the one of the fixing member and the pressuring member to depressurize the pressuring area. The correction biasing part, in a case where a supporting shaft part supporting the other of the fixing member and the pressuring member by the casing penetrates the casing, biases both sides in an axial direction of the supporting shaft part extended to the outside of the casing in a similar direction to a pressurizing direction of the pressure adjusting part.
In accordance with the present disclosure, an image forming apparatus includes the fixing device as described above.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
Hereinafter, with reference to the accompanying drawings, an embodiment of the present disclosure will be described. Incidentally, in the drawings, a reference character “Fr” indicates a “front” side, a reference character “Rr” indicates a “rear” side, a reference character “L” indicates a “left” side, a reference character “R” indicates a “right” side, a reference character “U” indicates an “upward” side, and a reference character “D” indicates a “downward” side. Moreover, terms “upstream” and “downstream”, and other terms similar to these indicate an “upstream” side and a “downstream” side in a conveying direction (a passing direction) of a sheet S and indicate other expressions similar to these.
With reference to
The color printer 1 includes a roughly rectangular parallelepiped apparatus body 2 constituting an external appearance. At a lower side of the apparatus body 2, a sheet feeding cartridge 3 storing sheets S made of paper as an example of a medium is detachably attached. On an upper face of the apparatus body 2, an ejected sheet tray 4 is provided.
The color printer 1 includes a sheet feeding device 5, an imaging device 6 and a fixing device 7 inside the apparatus body 2. The sheet feeding device 5 is provided in an upstream end of a conveying path P extended from the sheet feeding cartridge 3 to the ejected sheet tray 4. The fixing device 7 is provided at a downstream side in the conveying path P and the imaging device 6 is provided between the sheet feeding device 5 and the fixing device 7 in the conveying path P.
The imaging device 6 includes four toner containers 10, an intermediate transfer belt 11, four drum units 12 and an optical scanning device 13. In the four toner containers 10, toners (developers) of four colors (yellow, magenta, cyan and black) are contained. Each drum unit 12 includes a photosensitive drum 14, a charging device 15, a development device 16, a primary transferring roller 17 and a cleaning device 18. The primary transferring roller 17 is arranged so as to put the intermediate transfer belt 11 between the photosensitive drum 14 and the primary transferring roller 17. With a right side of the intermediate transfer belt 11, a secondary transferring roller 19 comes into contact to form a transferring nip.
A controlling device (not shown) of the color printer 1 suitably controls each component to execute image forming process as follows. The charging device 15 electrically charges a surface of the photosensitive drum 14. The photosensitive drum 14 receives scanning light emitted from the optical scanning device 13 to carry an electrostatic latent image. The development device 16 develops the electrostatic latent image on the photosensitive drum 14 to a toner image by using the toner supplied from the toner container 10. The primary transferring roller 17 primarily transfers the toner image on the photosensitive drum 14 to the intermediate transferring belt 11 being rotated. The intermediate transferring belt 11 rotates and carries the toner image of full color formed by laminating the toner images of four colors. The sheet S is fed out from the sheet feeding cartridge 3 to the conveying path P by the sheet feeding device 5. The secondary transferring roller 19 secondarily transfers the toner image on the intermediate transferring belt 11 to the sheet S passing through the transferring nip. The fixing device 7 fixes the toner image to the sheet S. After that, the sheet S is ejected to the ejected sheet tray 4. The cleaning device 18 removes the toner remained on the photosensitive drum 14.
Next, with reference to
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The pressing pad 31 is made of, for example, synthetic resin having heat-resisting property, formed in a roughly rectangular parallelepiped shape longer than the pressuring roller 22 in the axial direction and shorter than the fixing belt 21 in the axial direction. As shown in
The belt guide 32 is made of, for example, metal material, such as stainless with magnetism, and is formed in a roughly semi-cylindrical shape elongated in the axial direction. One end of the belt guide 32 is fixedly attached to the supporting shaft part 30 and a curved face of the belt guide 32 comes into contact with the inner circumferential face of the fixing belt 21 at an opposite side to the pressing pad 31. The belt guide 32 has a function keeping a roughly semi-cylindrical shape of the fixing belt 21.
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The movable arms 33 as an example of a movable member support both ends in the axial direction of the core metal 22A of the pressuring roller 22 so that the core metal 22A is rotatable. The adjusting arms 34 are located at opposite sides (a right side) to the pressuring roller 22 across the movable arms 33. The adjusting arms are connected to rotation shafts 33A of the movable arms 33. The movable arms 33 and the adjusting arms 34 are swingably supported by the casing 20 via the rotation shafts 33A. In lower parts of the pair of adjusting arms 34, a pair of working rollers 34A are rotatably supported. Incidentally, the movable arms 33, the adjusting arms 34 and the working rollers 34A are made of, for example, metal material.
The adjusting springs 35 are so-called coil springs, and are installed between the movable arms 33 and the adjusting arms 34, respectively. The adjusting springs 35 bias the movable arms 33 and the adjusting arms 34 in a separating direction from each other.
The pair of eccentric cams 36 are fixedly attached to a cam shaft part 38 elongated in the forward and backward directions. The cam shaft part 38 is arranged in a roughly parallel to the pressuring roller 22 at a right side of the pressuring roller 22. Both sides in the axial direction of the cam shaft part 38 are rotatably supported by the pair of side frames 20A. Moreover, both ends in the axial direction of the cam shaft part 38 penetrate the pair of side frames 20A, and are extended to the outside. Incidentally, the eccentric cams 36 and the cam shaft part 38 are made of, for example, metal material.
As shown in
The cam motor 37 is connected to a front end of the cam shaft part 38 via a gear train (not shown). The cam motor 37 drives and rotates the eccentric cams 36 (the cam shaft part 38).
Next, with reference to
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As described above, the pressure adjusting part 24 rotates the eccentric cams 36 fixed to the cam shaft part 38 while bringing the eccentric cams 36 into contact with the movable arms 33 supporting the pressuring roller 22, and thereby, moves the movable arms 33 to vary pressure force of the pressuring area N. Thus, the pressure adjusting part 24 presses the pressuring roller 22 with respect to the fixing belt 21 to pressurize the pressuring area N and releases pressing of the pressuring roller 22 to depressurize the pressuring area N.
Here, an action (fixing process) of the fixing device 7 will be described. Incidentally, in a case of executing the fixing process, the pressuring area N is in the pressurizing state. Moreover, in the casing 20, a temperature sensor (not shown) sensing surface temperature of the fixing belt 21 is provided. The driving motor M, the heating part 23 (the IH coil 23B), the cam motor 37, the temperature sensor and others are electrically connected to the controlling device of the color printer 1 via various driving circuits (not shown).
First, the controlling device controls and drives the driving motor M, the IH coil 23B and others. The pressuring roller 22 is rotated by receiving drive force of the driving motor M, and the fixing belt 21 is rotated by following the pressuring roller 22 (refer to an arrow in
Next, the IH coil 23B causes a magnetic field by receiving power supply from a power source (not shown) to induction-heat the fixing belt 21. The belt guide 32 self-heats by absorbing leakage magnetic flux passing through the fixing belt 21 to assist heating of the fixing belt 21. The temperature sensor detects surface temperature of the fixing belt 21 and transmits a detection signal to the controlling device via an input circuit. When the controlling device receives the detection signal indicating reaching of setting temperature (e.g. 150-200 degrees centigrade) from the temperature sensor, the controlling device starts execution of the image forming process as described above while controlling the IH coil 23B so as to keep the setting temperature. The sheet S with the transferred toner image is inserted inside the casing 20. The fixing belt 21 heats the toner (the toner image) on the sheet S passing through the pressuring area N while rotating around an axis. The pressuring roller 22 pressurizes the toner on the sheet S passing through the pressuring area N while rotating around an axis. Accordingly, the toner image is fixed on the sheet S. Subsequently, the sheet S with the fixed toner image is fed outside the casing 20 and ejected on the ejected sheet tray 4.
Incidentally, in a case of stopping or pausing the image forming process (the fixing process), the controlling device controls and drives the cam motor 37 to rotate the eccentric cams 36, and makes a state that the depressurizing cam faces F2 of the eccentric cams 36 come into contact with working rollers 34A.
Now, in the pressurizing state, because pressuring force of the pressuring roller 22 with respect to the fixing belt 21 (the pressing pad 31) is very strong in comparison with pressuring force of a pair of rollers for conveying the sheet S, the supporting shaft part 30 supporting the fixing belt 21 may be slightly warped (bent) so as to protrude in a pressurizing direction (a left direction in
With reference to
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Each assistance casing 25A is made of, for example, metal plate and is formed in a box shape having a roughly U-shape section. The pair of assistance casings 25A is fixedly attached to the outside of the casing 20 (the pair of side frames 20A) so as to correspond to both sides in the axial direction of the supporting shaft part 30. In detail, each assistance casing 25A is configured to cover each end of the supporting shaft part 30 projected to the outside by penetrating each side frame 20A. Each assistance casing 25A is made in such a dimension that the supporting shaft part 30 does not interfere in its inner face.
Each biasing member 25B is so-called a coil spring and is located in an inner space of each assistance casing 25A. The pair of biasing members 25B are installed between the pair of assistance casings 25A and both sides in the axial direction of the supporting shaft part 30, respectively. In detail, each biasing member 25B is installed between a right inner face of each assistance casing 25A and each end in the axial direction of the supporting shaft part 30 at a position separated from each side frame 20A to the outside. The pair of biasing members 25B have functions biasing both sides in the axial direction of the supporting shaft part 30 in a similar direction to the pressurizing direction (the left direction in
As indicated by a two dot chain line in
The fixing device 7 according to the first embodiment as described above is configured that the correction biasing part 25 biases both sides in the axial direction of the supporting shaft part 30 extended to the outside of the casing 20 in a similar direction to the pressurizing direction of the pressure adjusting part 24. According to such a configuration, it is possible to cause moment restoring warp of the supporting shaft part 30 as fulcrums of the penetrating portions 30A of the supporting shaft part 30. Thereby, it is possible to reduce a warp amount (a deformation amount) of the supporting shaft part 30 inside the casing 20 (between the pair of side frames 20A) and to reduce a warp amount of the fixing belt 21 as the fixing member. As a result, it is possible to roughly uniform pressuring force of the pressuring area N in the axial direction and to achieve appropriate fixing process. In addition, since it is unnecessary to increase rigidity of the supporting shaft part 30 in order to reduce the warp amount, it is possible to restrain enlargement (enlarging of the diameter) of the fixing belt 21.
Moreover, when the supporting shaft part 30 is pressed via the fixing belt 21 (the pressing pad 31), force pressing the pair of side frames 20A to the outside in the axial direction acts. Therefore, if there is no reinforcement frame 20B in the casing 20, the pair of side frames 20A may be slightly warped to the outside in the axial direction. By contrast, in accordance with the fixing device 7 according to the first embodiment, since the pair of side frames 20A is connected with the reinforcement frame 20B, it is possible to prevent the pair of side frames 20A from opening to the outside. Thereby, since an interval between the pair of side frames 20A is remained constant, it is possible to appropriately correct warp of the supporting shaft part 30 by the correction biasing part 25.
Next, with reference to
In the fixing device 8 according to the second embodiment, a second correction biasing part 26 corresponding to the pressure adjusting part 24 is provided outside the casing 20. The second correction biasing part 26 includes a pair of second assistance casings 26A and a pair of second biasing members 26B.
Each second assistance casing 26A is formed in the roughly similar shape to each assistance casing 25A. The pair of second assistance casings 26A are fixedly attached to the outside of the casing 20 (the pair of side frames 20A) to correspond to both sides in the axial direction of the cam shaft part 38. In detail, each second assistance casing 26A is configured to cover each end of the cam shaft part 38 projected to the outside by penetrating each side frame 20A. Each second assistance casing 26A is made in such a dimension that the cam shaft part 38 does not interfere in its inner face.
Each second biasing member 26B is so-called a coil spring and is located in an inner space of each second assistance casing 26A. The pair of second biasing members 26B are installed between the pair of second assistance casings 26A and both sides in the axial direction of the cam shaft part 38, respectively. In detail, each second biasing member 26B is installed between a left inner face of each second assistance casing 26A and each end in the axial direction of the cam shaft part 38 at a position separated from each side frame 20A to the outside. The pair of second biasing members 26B have functions biasing both sides in the axial direction of the cam shaft part 38 in an opposite direction to the pressurizing direction (a right direction in
Incidentally, each of bearings (not shown) supporting the cam shaft part 38 rotating around an axis may be provided in each second assistance casing 26A. This bearing may be movably arranged along the pressurizing direction, and each second biasing member 26B may bias the cam shaft part 38 via the bearing.
The cam shaft part 38 is slightly warped between the pair of side frames 20A by reaction force (refer to a void arrow indicated by a dot chain line in
The fixing device 8 according to the second embodiment as described above is configured that the second correction biasing part 26 biases both sides in the axial direction of the cam shaft part 38 penetrating the casing 20 and being extended to the outside of the casing 20 in an opposite direction to the pressurizing direction of the pressure adjusting part 24. According to such a configuration, it is possible to cause moment restoring warp of the cam shaft part 38 as fulcrums of the penetrating portions 38A of the cam shaft part 38. Thereby, it is possible to reduce a warp amount (a deformation amount) of the cam shaft part 38 between the pair of side frames 20A. As a result, it is possible to stably carryout pressure adjustment of the pressuring area N by the pressure adjusting part 24 and to achieve appropriate fixing process. In addition, since it is unnecessary to increase rigidity of the cam shaft part 38 in order to reduce the warp amount, it is possible to restrain enlargement of the pressure adjusting part 24.
Next, with reference to
In the fixing device 9 according to the third embodiment, a correction biasing part 27 from the supporting shaft part 30 to the cam shaft part 38 is provided outside the casing 20. The correction biasing part 27 includes a pair of assistance casings 27A and a pair of biasing members 27B.
Each assistance casing 27A is formed in a box shape longer than each assistance casing 25A in the left and right directions. Each assistance casing 27A is configured to cover each end of the supporting shaft part 30 and each end of the cam shaft part 38. Incidentally, in the fixing device 9, each assistance casing 27A may be omitted.
Each biasing member 27B is so-called a coil spring and is located in an inner space of each assistance casing 27A. The pair of biasing members 27B are installed between both sides in the axial direction of the supporting shaft part 30 and both sides in the axial direction of the cam shaft part 38, respectively. The pair of biasing members 27B have functions biasing the supporting shaft part 30 and the cam shaft part 38 in a separating direction from each other (refer to a void arrow in
In the supporting shaft part 30 and the cam shaft part 38, moment (refer to a black-filled arrow in
In accordance with the fixing device 9 according to the third embodiment as described above, since moment in a restoring direction acts on the supporting shaft part 30 and the cam shaft part 38, it is possible to reduce the warp amount of the supporting shaft part 30 and the warp amount of the cam shaft part 38 between the pair of side frames 20A.
Incidentally, although, in the fixing devices 7, 8 and 9 according to the first, second and third embodiments, the pressure adjusting part 24 moves the pressuring roller 22 and presses the pressuring roller 22 to the fixing belt 21, the present disclosure is not restricted by this. For example, the pressure adjusting part 24 may be configured to press the fixing belt 21 to the pressuring roller 22 in order to pressurize the pressuring area N, and to release pressing of the fixing belt 21 in order to depressurize the pressuring area N. In such a case, it is preferable that the core metal 22A (the supporting shaft part) supporting the pressuring roller 22 by the casing 20 penetrates the casing 20, and the correction biasing part 25 and others bias both sides in the axial direction of the core metal 22A (the supporting shaft part) extended to the outside of the casing 20 in the similar direction to the pressurizing direction of the pressure adjusting part 24.
Moreover, although, in the fixing device 7 according to the first, second and third embodiments, the pressure adjusting part 24 moves the pressuring roller 22 between two states (the pressurizing state and the depressurizing state), the present disclosure is not restricted by this. For example, by varying a profile of a cam face of each eccentric cam 36, the pressure adjusting part 24 may be configured to move the pressuring roller 22 among three or more states (not shown).
Further, although, in the fixing device 7 according to the embodiments, the pressure adjusting part 24 moves the pressuring roller 22 via the adjusting arms 34 and the adjusting springs 35, the present disclosure is not restricted by this. For example, the adjusting arms 34 and the adjusting springs 35 may be omitted, and the eccentric cams 36 may be rotated while coming into contact with the core metal 22A of the pressuring roller 22 or a bearing or the like supporting the core metal 22A, and thereby, move the pressuring roller 22 (the movable arms 33).
Furthermore, although, in the fixing devices 7, 8 and 9 according to the first, second and third embodiments, the fixing belt 21 is applied as an example of the fixing member, the present disclosure is not restricted by this. For example, as another example of the fixing member, a fixing roller (not shown) formed by laminating an elastic layer made of synthetic resin or a belt on a cylindrical body (the supporting shaft part) made of metal may be applied. It is preferable that both sides of the cylindrical body (the supporting shaft part) penetrate the side frames 20A and are rotatably supported by the side frames 20A. In such a case, it is preferable that movable bearings (not shown) are provided inside the assistance casings 25A or the like, and the biasing members 25B or the like bias the cylindrical body via the bearings, respectively.
Moreover, although, in the fixing devices 7, 8 and 9 according to the first, second and third embodiments, the biasing members 25B, 26B and 27B of the correction biasing part 25, 26 and 27 are coil springs, instead of these, the biasing members 25B, 26B and 27B may be elastic members, such as plate springs or rubbers. In addition, although, in the fixing devices 7, 8 and 9 according to the first, second and third embodiments, the pressuring roller 22 is driven and rotated, instead of this, the fixing belt 21 may be driven and rotated.
Further, although, in the fixing devices 7, 8 and 9 according to the first, second and third embodiments, the reinforcement frame 20B is installed between the pair of side frames 20A, if rigidity of the pair of side frames 20A is sufficiently high, the reinforcement frame 20B may be omitted.
Furthermore, although, in the above-description of the embodiments, a case where the present disclosure is applied to the color printer 1 has been described as one example, the disclosure is not restricted by this, but may be applied to a monochrome printer, a copying machine, a facsimile, a multifunction peripheral or the like.
Incidentally, the above-description of the embodiments illustrates one aspect of the fixing device and the image forming apparatus including this according to the present disclosure, but the technical scope of the disclosure is not limited to the above-described embodiments.
Number | Date | Country | Kind |
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2018-079978 | Apr 2018 | JP | national |
Number | Name | Date | Kind |
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5486908 | Miyamoto | Jan 1996 | A |
5671474 | Fukano | Sep 1997 | A |
20070020003 | Kang | Jan 2007 | A1 |
20110254260 | Nakamura | Oct 2011 | A1 |
Number | Date | Country |
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57128374 | Aug 1982 | JP |
H08-190299 | Jul 1996 | JP |
Entry |
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Machine translation of JP-57128374-A. Aug. 1982 (Year: 1982). |
Number | Date | Country | |
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20190324392 A1 | Oct 2019 | US |