Fixing device and image forming apparatus

CROSS-REFERENCE TO RELATED APPLICATIONS

This patent application is based on and claims priority pursuant to 35 U.S.C. § 119 to Japanese Patent Application Nos. 2016-055940, filed on Mar. 18, 2016, 2016-134472, filed on Jul. 6, 2016, and 2016-197834, filed on Oct. 6, 2016, in the Japanese Patent Office, the entire disclosure of each of which is hereby incorporated by reference herein.

BACKGROUND

Technical Field

Exemplary aspects of the present disclosure relate to a fixing device and an image forming apparatus, and more particularly, to a fixing device for fixing a toner image on a recording medium and an image forming apparatus incorporating the fixing device.

Description of the Background

Related-art image forming apparatuses, such as copiers, facsimile machines, printers, or multifunction printers having two or more of copying, printing, scanning, facsimile, plotter, and other functions, typically form an image on a recording medium according to image data. Thus, for example, a charger uniformly charges a surface of a photoconductor; an optical writer emits a light beam onto the charged surface of the photoconductor to form an electrostatic latent image on the photoconductor according to the image data; a developing device supplies toner to the electrostatic latent image formed on the photoconductor to render the electrostatic latent image visible as a toner image; the toner image is directly transferred from the photoconductor onto a recording medium or is indirectly transferred from the photoconductor onto a recording medium via an intermediate transfer belt; finally, a fixing device applies heat and pressure to the recording medium bearing the toner image to fix the toner image on the recording medium, thus forming the image on the recording medium.

Such fixing device may include a fixing rotator, such as a fixing roller, a fixing belt, and a fixing film, heated by a heater and a pressure rotator, such as a pressure roller and a pressure belt, pressed against the fixing rotator to form a fixing nip therebetween through which a recording medium bearing a toner image is conveyed. As the recording medium bearing the toner image is conveyed through the fixing nip, the fixing rotator and the pressure rotator apply heat and pressure to the recording medium, melting and fixing the toner image on the recording medium.

SUMMARY

This specification describes below an improved fixing device. In one exemplary embodiment, the fixing device includes a fixing belt that is endless and rotatable in a rotation direction and a nip former stretching the fixing belt and including an elastic layer as a surface layer. A pressure rotator presses against the nip former via the fixing belt to form a fixing nip between the fixing belt and the pressure rotator, through which a recording medium is conveyed. A presser is disposed downstream from an exit of the fixing nip in a recording medium conveyance direction. The presser brings the fixing belt into contact with the pressure rotator.

This specification further describes an improved fixing device. In one exemplary embodiment, the fixing device includes a fixing belt that is endless and rotatable in a rotation direction and a nip former stretching the fixing belt. A pressure rotator presses against the nip former via the fixing belt to form a fixing nip between the fixing belt and the pressure rotator, through which a recording medium is conveyed. A presser, disposed downstream from an exit of the fixing nip in a recording medium conveyance direction, brings the fixing belt into contact with the pressure rotator. A friction reducer is sandwiched between the presser and the fixing belt. The friction reducer defines a coefficient of friction with an inner circumferential surface of the fixing belt, which is smaller than a coefficient of friction between the presser and the inner circumferential surface of the fixing belt.

This specification further describes an improved image forming apparatus. In one exemplary embodiment, the image forming apparatus includes an image forming device to form a toner image and a fixing device disposed downstream from the image forming device in a recording medium conveyance direction to fix the toner image on a recording medium. The fixing device includes a fixing belt that is endless and rotatable in a rotation direction and a nip former stretching the fixing belt and including an elastic layer as a surface layer. A pressure rotator presses against the nip former via the fixing belt to form a fixing nip between the fixing belt and the pressure rotator, through which a recording medium is conveyed. A presser is disposed downstream from an exit of the fixing nip in a recording medium conveyance direction. The presser brings the fixing belt into contact with the pressure rotator.

BRIEF DESCRIPTION OF THE DRAWINGS

A more complete appreciation of the embodiments and many of the attendant advantages and features thereof can be readily obtained and understood from the following detailed description with reference to the accompanying drawings, wherein:

FIG. 1 is a schematic vertical cross-sectional view of an image forming apparatus according to an exemplary embodiment of the present disclosure;

FIG. 2 is a vertical cross-sectional view of a fixing device incorporated in the image forming apparatus depicted in FIG. 1;

FIG. 3 is a partially enlarged, vertical cross-sectional view of a comparative fixing device;

FIG. 4 is a plan view of a sheet having creases produced after the sheet passes through the comparative fixing device depicted in FIG. 3;

FIG. 5 is a partially enlarged, vertical cross-sectional view of the fixing device depicted in FIG. 2, illustrating a presser incorporated therein;

FIG. 6 is a partial vertical cross-sectional view of a fixing device incorporating a presser as a first variation of the presser depicted in FIG. 5;

FIG. 7 is a partial vertical cross-sectional view of a fixing device incorporating a presser as a second variation of the presser depicted in FIG. 5;

FIG. 8 is a perspective view of a presser as one of third variations of the presser depicted in FIG. 5;

FIG. 9 is a perspective view of a presser as another one of the third variations of the presser depicted in FIG. 5;

FIG. 10 is a partially enlarged, vertical cross-sectional view of the fixing device depicted in FIG. 2, illustrating components situated in proximity to an exit of a fixing nip and a fixing roller;

FIG. 11 is a partially enlarged, vertical cross-sectional view of the fixing device depicted in FIG. 2, illustrating the components situated in proximity to the exit of the fixing nip including a follower;

FIG. 12 is a schematic side view of the fixing roller depicted in FIG. 10 and the follower depicted in FIG. 11, illustrating a downstream side thereof in a sheet conveyance direction;

FIG. 13 is a schematic vertical cross-sectional view of the fixing device depicted in FIG. 2, illustrating a gap detecting sensor;

FIG. 14 is a flowchart illustrating control processes of a pressurization control performed by the fixing device depicted in FIG. 13;

FIG. 15 is a perspective view of a mover incorporated in the fixing device depicted in FIG. 13;

FIG. 16 is a partial vertical cross-sectional view of the fixing device depicted in FIG. 13, illustrating a contact position of the presser depicted in FIG. 5;

FIG. 17 is a partial vertical cross-sectional view of the fixing device depicted in FIG. 13, illustrating an isolation position of the presser depicted in FIG. 5;

FIG. 18 is a partial schematic vertical cross-sectional view of the fixing device depicted in FIG. 13, illustrating a mechanism that moves the presser and a separation aid incorporated in the fixing device;

FIG. 19 is a partial vertical cross-sectional view of the fixing device depicted in FIG. 13, illustrating an inter mediate position of the presser that is between the contact position depicted in FIG. 16 and the isolation position depicted in FIG. 17;

FIG. 20 is a partial vertical cross-sectional view of the fixing device depicted in FIG. 13, illustrating the isolation position of the presser;

FIG. 21 is an enlarged partial vertical cross-sectional view of the fixing device depicted in FIG. 13, illustrating a slide sheet incorporated therein; and

FIG. 22 is a perspective view of the presser, the slide sheet wound around the presser, and a support plate incorporated in the fixing device depicted in FIG. 21.

The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. Also, identical or similar reference numerals designate identical or similar components throughout the several views.

DETAILED DESCRIPTION OF THE DISCLOSURE

In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have a similar function, operate in a similar manner, and achieve a similar result.

As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.

Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, particularly to FIG. 1, an image forming apparatus 1000 according to an exemplary embodiment is explained.

FIG. 1 is a schematic vertical cross-sectional view of the image forming apparatus 1000. The image forming apparatus 1000 may be a copier, a facsimile machine, a printer, a multifunction peripheral or a multifunction printer (MFP) having at least one of copying, printing, scanning, facsimile, and plotter functions, or the like. According to this exemplary embodiment, the image forming apparatus 1000 is a color printer that forms color and monochrome toner images on a recording medium by electrophotography. Alternatively, the image forming apparatus 1000 may be a monochrome printer that forms a monochrome toner image on a recording medium.

Referring to FIG. 1, a description is provided of a construction of the image forming apparatus 1000.

The image forming apparatus 1000 includes four image forming units 2Y, 2M, 2C, and 2K that form yellow (Y), magenta (M), cyan (C), and black (K) toner images, respectively. The image forming apparatus 1000 employs a tandem system in which the four image forming units 2Y, 2M, 2C, and 2K are aligned in a rotation direction D61 of an intermediate transfer belt 61 serving as an endless belt that bears toner images as described below.

The image forming apparatus 1000 further includes a feeding path 30, a pre-transfer conveyance path 31, a bypass feeding path 32, a bypass tray 33, a registration roller pair 34, a conveyance belt unit 35, a fixing device 40, a conveyance switch device 50, an output path 51, an output roller pair 52, and an output tray 53. The image forming apparatus 1000 further includes two optical writing units 1YM and 1CK, a primary transfer unit 60, a secondary transfer unit 78, a first paper tray 101, and a second paper tray 102.

The image forming units 2Y, 2M, 2C, and 2K include drum-shaped photoconductors 3Y, 3M, 3C, and 3K, respectively, each of which serves as a latent image bearer that bears an electrostatic latent image. Each of the first paper tray 101 and the second paper tray 102 accommodates a sheaf of sheets P serving as a plurality of recording media. As one of feeding rollers 101a and 102a is driven and rotated selectively, the one of the feeding rollers 101a and 102a feeds an uppermost sheet P of the sheaf of sheets P toward the feeding path 30.

The bypass tray 33 is attached to a side face of a body of the image forming apparatus 1000 such that the bypass tray 33 is opened and closed relative to the body. A user opens the bypass tray 33 relative to the body of the image forming apparatus 1000 and places a sheaf of sheets P on a top face of the bypass tray 33. A feeding roller attached to the bypass tray 33 feeds an uppermost sheet P of the sheaf of sheets P placed on the bypass tray 33 toward the feeding path 30.

A detailed description is now given of a construction of the two optical writing units 1YM and 1CK.

Each of the two optical writing units 1YM and 1CK includes a laser diode, a polygon mirror, and various lenses. The optical writing units 1YM and 1CK drive the laser diodes according to image data created by a scanner separately provided from the image forming apparatus 1000 as the scanner reads an image or image data sent from a client computer. The laser diodes emit laser beams that optically scan the photoconductors 3Y, 3M, 3C, and 3K of the image forming units 2Y, 2M, 2C, and 2K, respectively. For example, a driver drives and rotates the photoconductors 3Y, 3M, 3C, and 3K of the image forming units 2Y, 2M, 2C, and 2K, respectively, counterclockwise in FIG. 1 in a rotation direction D3. The optical writing unit 1YM emits a laser beam onto each of the photoconductors 3Y and 3M rotating in the rotation direction D3 while deflecting the laser beam in an axial direction of each of the photoconductors 3Y and 3M, thus performing an optical scanning process. Thus, an electrostatic latent image is formed on each of the photoconductors 3Y and 3M according to yellow and magenta image data, respectively. Similarly, the optical writing unit 1CK emits a laser beam onto each of the photoconductors 3C and 3K rotating in the rotation direction D3 while deflecting the laser beam in an axial direction of each of the photoconductors 3C and 3K, thus performing an optical scanning process. Thus, an electrostatic latent image is formed on each of the photoconductors 3C and 3K according to cyan and black image data, respectively.

A detailed description is now given of a construction of the image forming units 2Y, 2M, 2C, and 2K.

The image forming units 2Y, 2M, 2C, and 2K include the photoconductors 3Y, 3M, 3C, and 3K, serving as latent image bearers, and various devices surrounding the photoconductors 3Y, 3M, 3C, and 3K, which are formed into four units, respectively. Each of the four units is supported by a common support and detachably attached to the body of the image forming apparatus 1000. The four image forming units 2Y, 2M, 2C, and 2K have a substantially identical construction except for the color (e.g., yellow, magenta, cyan, and black) of toner used in the image forming units 2Y, 2M, 2C, and 2K. Taking the image forming unit 2Y that forms a yellow toner image, for example, the image forming unit 2Y includes a developing device 4Y in addition to the photoconductor 3Y. The developing device 4Y supplies yellow toner to the electrostatic latent image formed on an outer circumferential surface of the photoconductor 3Y, thus developing the electrostatic latent image into the yellow toner image. The image forming unit 2Y further includes a charger 5Y and a drum cleaner 6Y. The charger 5Y uniformly charges the outer circumferential surface of the photoconductor 3Y while the photoconductor 3Y is driven and rotated. After the yellow toner image formed on the photoconductor 3Y passes through a primary transfer nip described below, the drum cleaner 6Y removes residual toner failed to be transferred onto the intermediate transfer belt 61 and therefore remaining on the outer circumferential surface of the photoconductor 3Y therefrom.

The photoconductor 3Y is a drum constructed of an element tube made of aluminum or the like and a photosensitive layer coating the element tube and being made of an organic sensitive material having photosensitivity. Alternatively, the photoconductor 3Y may be an endless belt instead of the drum.

The developing device 4Y includes a developing sleeve and a magnet roller. The developing sleeve is rotatable and made of a non-magnetic pipe. The magnet roller is disposed in a hollow of the developing sleeve such that the magnet roller does not rotate in accordance with rotation of the developing sleeve. The magnet roller generates a magnetic force that develops the electrostatic latent image formed on the photoconductor 3Y with a two-component developer (hereinafter referred to as a developer) that contains magnetic carrier particles and non-magnetic yellow toner particles that is supplied onto an outer circumferential surface of the developing sleeve. A potential difference between a potential of a developing bias applied to the developing sleeve and a potential of the electrostatic latent image formed on the photoconductor 3Y applies a developing potential to the yellow toner particles on the developing sleeve, which are disposed opposite the electrostatic latent image formed on the photoconductor 3Y. Conversely, a potential difference between the potential of the developing bias and a potential of a background portion on the photoconductor 3Y applies a background potential to the yellow toner particles on the developing sleeve, which are disposed opposite the background portion on the photoconductor 3Y. The developing potential and the background potential selectively adhere the yellow toner particles on the developing sleeve to the electrostatic latent image on the photoconductor 3Y, not to the background portion, thus developing the electrostatic latent image into the yellow toner image.

A yellow toner supply device supplies yellow toner, that is, yellow toner particles, contained in a yellow toner bottle 103Y to the developing device 4Y in a proper amount. A toner density sensor serving as a toner density detector is disposed in the developing device 4Y. The toner density sensor detects a magnetic permeability of the developer that is caused by carrier particles as a magnetic material. A main controller described below controls driving of the yellow toner supply device based on a comparison between an output value output by the toner density sensor and a target output value, that is, a target toner density value, output by the toner density sensor, thus adjusting a density of toner contained in the developer within a predetermined range (e.g., a range of from 4 weight percent to 9 weight percent). Similarly, the main controller controls driving of a magenta toner supply device, a cyan toner supply device, and a black toner supply device that supply magenta toner, cyan toner, and black toner supplied from a magenta toner bottle 103M, a cyan toner bottle 103C, and a black toner bottle 103K to developing devices of the image forming units 2M, 2C, and 2K, respectively.

The drum cleaner 6Y includes a cleaning blade made of polyurethane rubber. The cleaning blade contacts the photoconductor 3Y to scrape residual toner failed to be transferred onto the intermediate transfer belt 61 and therefore remaining on the photoconductor 3Y from the outer circumferential surface of the photoconductor 3Y. Alternatively, the drum cleaner 6Y may employ other cleaning method. In order to enhance cleaning performance, the drum cleaner 6Y includes a rotatable fur brush that contacts the photoconductor 3Y in addition to the cleaning blade. The fur brush also scrapes a fine, powdery lubricant off a solid lubricant and applies the fine, powdery lubricant to the outer circumferential surface of the photoconductor 3Y.

Above the photoconductor 3Y is a discharge lamp. The discharge lamp is a part of the image forming unit 2Y. The discharge lamp is disposed downstream from the drum cleaner 6Y in the rotation direction D3 of the photoconductor 3Y and discharges the outer circumferential surface of the photoconductor 3Y by optical illumination. The charger 5Y uniformly charges the discharged outer circumferential surface of the photoconductor 3Y. Thereafter, the optical writing unit 1YM performs optical scanning as described above. The charger 5Y is driven and rotated while the charger 5Y receives a charging bias from a power supply. Alternatively, the charger 5Y may employ a scorotron charger that charges the photoconductor 3Y without contacting the photoconductor 3Y.

The above describes the construction of the image forming unit 2Y that forms the yellow toner image. Each of the image forming units 2M, 2C, and 2K that form the magenta, cyan, and black toner images, respectively, has a construction similar to the construction of the image forming unit 2Y.

A detailed description is now given of a construction of the primary transfer unit 60.

Below the four image forming units 2Y, 2M, 2C, and 2K is the primary transfer unit 60. The primary transfer unit 60 includes the inter mediate transfer belt 61 serving as an image bearer stretched taut across a plurality of rollers (e.g., rollers 63, 67, 69, and 71). While the intermediate transfer belt 61 contacts the photoconductors 3Y, 3M, 3C, and 3K, one of the plurality of rollers is driven and rotated to rotate the intermediate transfer belt 61 clockwise in FIG. 1 in the rotation direction D61. Accordingly, four primary transfer nips are formed between the four photoconductors 3Y, 3M, 3C, and 3K and the intermediate transfer belt 61, respectively. At the primary transfer nips, the yellow, magenta, cyan, and black toner images formed on the photoconductors 3Y, 3M, 3C, and 3K, respectively, are primarily transferred onto the intermediate transfer belt 61.

In proximity to the four primary transfer nips are primary transfer rollers 62Y, 62M, 62C, and 62K disposed inside a loop formed by the intermediate transfer belt 61. The primary transfer rollers 62Y, 62M, 62C, and 62K press the intermediate transfer belt 61 against the photoconductors 3Y, 3M, 3C, and 3K, respectively. A primary transfer power supply applies a primary transfer bias to each of the primary transfer rollers 62Y, 62M, 62C, and 62M. Accordingly, a primary transfer electric field that electrostatically transfers the yellow, magenta, cyan, and black toner images formed on the photoconductors 3Y, 3M, 3C, and 3K, respectively, onto the intermediate transfer belt 61 is produced at each of the four primary transfer nips.

As the intermediate transfer belt 61 rotates clockwise in FIG. 1 in the rotation direction D61 and passes through the four primary transfer nips successively, the yellow, magenta, cyan, and black toner images forming on the four photoconductors 3Y, 3M, 3C, and 3K, respectively, are primarily transferred onto an outer circumferential surface of the intermediate transfer belt 61 at the four primary transfer nips successively such that the yellow, magenta, cyan, and black toner images are superimposed on a same position on the intermediate transfer belt 61. Accordingly, the outer circumferential surface of the intermediate transfer belt 61 bears the yellow, magenta, cyan, and black toner images superimposed thereon.

A detailed description is now given of a construction of the secondary transfer unit 78.

Below the intermediate transfer belt 61 is the secondary transfer unit 78. The secondary transfer unit 78 includes an endless, secondary transfer belt 77, a grounded driven roller 72, a driving roller, a secondary transfer belt cleaner 76, and a toner adhesion amount sensor 64. The secondary transfer belt 77 is stretched taut across the grounded driven roller 72 and the driving roller that are disposed inside a loop formed by the secondary transfer belt 77. As the driving roller is driven and rotated, the driving roller rotates the secondary transfer belt 77 counterclockwise in FIG. 1.

The secondary transfer belt 77 of the secondary transfer unit 78 at a looped position where the secondary transfer belt 77 is looped over the grounded driven roller 72 contacts the intermediate transfer belt 61 of the primary transfer unit 60 at a looped position where the intermediate transfer belt 61 is looped over a secondary transfer bias roller 68, thus forming a secondary transfer nip between the intermediate transfer belt 61 and the secondary transfer belt 77. The secondary transfer bias roller 68 disposed inside the loop formed by the intermediate transfer belt 61 is applied with a secondary transfer bias output by a secondary transfer power supply described below. Conversely, the grounded driven roller 72 disposed inside the loop formed by the secondary transfer belt 77 is grounded. Accordingly, a secondary transfer electric field is created at the secondary transfer nip.

On the right of the secondary transfer nip in FIG. 1 is the registration roller pair 34 that feeds the sheet P sandwiched between two rollers of the registration roller pair 34 to the secondary transfer nip at a time when the yellow, magenta, cyan, and black toner images superimposed on the intermediate transfer belt 61 reach the secondary transfer nip. At the secondary transfer nip, the yellow, magenta, cyan, and black toner images superimposed on the intermediate transfer belt 61 are secondarily transferred onto the sheet P collectively under the secondary transfer electric field and pressure. Thus, the transferred, yellow, magenta, cyan, and black toner images form a full color toner image with a white background on the sheet P.

After passing through the secondary transfer nip, the outer circumferential surface of the intermediate transfer belt 61 is adhered with residual toner failed to be secondarily transferred onto the sheet P. An intermediate transfer belt cleaner 75 of the primary transfer unit 60 removes the residual toner from the outer circumferential surface of the intermediate transfer belt 61.

A detailed description is now given of a construction of the conveyance belt unit 35.

After passing through the secondary transfer nip, the sheet P is separated from the intermediate transfer belt 61 and the secondary transfer belt 77 and is delivered to the conveyance belt unit 35. The conveyance belt unit 35 includes a driving roller 37, a driven roller 38, and an endless, conveyance belt 36 stretched taut across the driving roller 37 and the driven roller 38. As the driving roller 37 is driven and rotated, the driving roller 37 rotates the conveyance belt 36 counterclockwise in FIG. 1. While an upper stretched face of the conveyance belt 36 carries the sheet P delivered from the secondary transfer nip, the conveyance belt 36 delivers the sheet P to the fixing device 40 as the conveyance belt 36 rotates counterclockwise in FIG. 1.

A detailed description is now given of a construction of the fixing device 40.

The sheet P sent to the fixing device 40 is sandwiched between an endless, fixing belt and a pressure roller at a fixing nip formed between the fixing belt and the pressure roller. The fixing belt and the pressure roller fix the full color toner image on a surface of the sheet P under heat and pressure.

A detailed description is now given of a construction of the conveyance switch device 50.

The sheet P secondarily transferred with the full color toner image on a first side of the sheet P at the secondary transfer nip and fixed with the full color toner image on the first side of the sheet P by the fixing device 40 is sent to the conveyance switch device 50. The image forming apparatus 1000 includes the conveyance switch device 50, a refeeding path 54, a switch-back path 55, and a post switch-back conveyance path 56, which construct a refeeder. The conveyance switch device 50 switches destination of the sheet P received from the fixing device 40 between the output path 51 and the refeeding path 54.

For example, if the image forming apparatus 1000 receives a one-sided print job to form a toner image on the first side of the sheet P, the conveyance switch device 50 directs the sheet P to the output path 51. The conveyance switch device 50 sends the sheet P bearing the toner image on the first side of the sheet P to the output roller pair 52 through the output path 51. The output roller pair 52 ejects the sheet P onto the output tray 53 disposed outside the body of the image forming apparatus 1000. If the image forming apparatus 1000 receives a two-sided print job to form a toner image on both sides, that is, the first side and a second side, of the sheet P, the conveyance switch device 50 directs the sheet P bearing the toner image on both sides of the sheet P to the output path 51 as the conveyance switch device 50 receives the sheet P from the fixing device 40. The conveyance switch device 50 sends the sheet P bearing the toner image on both sides of the sheet P to the output tray 53 disposed outside the body of the image forming apparatus 1000.

Conversely, if the image forming apparatus 1000 receives a two-sided print job to form a toner image on both sides of the sheet P, the conveyance switch device 50 directs the sheet P bearing the toner image on the first side of the sheet P to the refeeding path 54 as the conveyance switch device 50 receives the sheet P bearing the toner image on the first side on the sheet P from the fixing device 40. Since the refeeding path 54 is coupled to the switch-back path 55, the sheet P sent to the refeeding path 54 enters the switch-back path 55. When the sheet P enters the switch-back path 55 entirely in a sheet conveyance direction, the switch-back path 55 reverses the sheet conveyance direction of the sheet P to switch back the sheet P. Since the post switch-back conveyance path 56, in addition to the refeeding path 54, is coupled to the switch-back path 55, the sheet P that is switched back enters the post switch-back conveyance path 56. Accordingly, the sheet P is reversed. The reversed sheet P is resent to the secondary transfer nip through the post switch-back conveyance path 56 and the feeding path 30. The sheet P secondarily transferred with another toner image on the second side of the sheet P at the secondary transfer nip is sent to the fixing device 40 where the another toner image is fixed on the second side of the sheet P. Thereafter, the sheet P bearing the fixed toner image is ejected onto the output tray 53 through the conveyance switch device 50, the output path 51, and the output roller pair 52.

A description is provided of a construction of the fixing device 40 incorporated in the image forming apparatus 1000 having the construction described above.

FIG. 2 is a schematic vertical cross-sectional view of the fixing device 40. As illustrated in FIG. 2, the fixing device 40 (e.g., a fuser or a fusing unit) employs a belt fixing system and includes a fixing belt 43 rotatable in a rotation direction D43 and a pressure roller 45 serving as a pressure rotator disposed opposite the fixing belt 43 and rotatable in a rotation direction D45. The fixing belt 43 is stretched taut across a fixing roller 41, a heating roller 42, a tension roller 47, and the like. A shaft of each of the fixing roller 41, the heating roller 42, and the pressure roller 45 is rotatably mounted on a frame of the fixing device 40 and extends in a longitudinal direction of the frame of the fixing device 40.

A detailed description is now given of a construction of the fixing belt 43.

The fixing belt 43 is an endless belt constructed of a polyimide (PI) layer and an outer circumferential surface layer coating the PI layer and being made of an offset inhibitor such as tetrafluoroethylene-perfluoroalkylvinylether copolymer (PFA) film. Each of the fixing roller 41 and the pressure roller 45 is a rubber roller. As the pressure roller 45 is pressed against the fixing roller 41 radially via the fixing belt 43, a fixing nip N1 is formed between the pressure roller 45 and the fixing belt 43. The tension roller 47 places tension to the fixing belt 43. The tension roller 47 includes an aluminum tube that is tubular or cylindrical.

A detailed description is now given of a construction of the pressure roller 45.

The pressure roller 45 separably contacts the fixing belt 43. While a sheet P is conveyed through the fixing device 40 for a fixing job, a pressurization assembly presses the pressure roller 45 against the fixing belt 43 to form the fixing nip N1 therebetween. Conversely, while the fixing device 40 is in a standby mode to wait for the fixing job, the pressurization assembly releases pressure exerted to the pressure roller 45 to separate the pressure roller 45 from the fixing belt 43.

A detailed description is now given of a construction of the heating roller 42.

The heating roller 42 is a hollow roller being made of aluminum or iron and accommodating a heater 44 (e.g., a halogen heater) serving as a heater or a heat source. Alternatively, the heater 44 may be an induction heater (IH). A thermistor 11 (e.g., a temperature sensor element) is disposed opposite the heating roller 42 via the fixing belt 43. The heater 44 is controlled based on a temperature of the fixing belt 43 that is detected by the thermistor 11 so that the heater 44 heats the fixing belt 43 to a target temperature.

A detailed description is now given of a configuration of the fixing roller 41.

A driver (e.g., a motor and a reduction gear train) is coupled to the fixing roller 41 to drive and rotate the fixing roller 41 clockwise in FIG. 2 in a rotation direction D41. As the fixing roller 41 rotates in the rotation direction D41, the fixing roller 41 frictionally rotates the fixing belt 43 clockwise in FIG. 2 in the rotation direction D43 and the pressure roller 45 pressed against the fixing roller 41 via the fixing belt 43 counterclockwise in FIG. 2 in the rotation direction D45 at an identical rotation speed. Alternatively, the driver may be coupled to the pressure roller 45 to drive and rotate the pressure roller 45 which rotates the fixing belt 43 pressed by the pressure roller 45 and the fixing roller 41 in accordance with rotation of the pressure roller 45.

A description is provided of a construction of a polisher 10 incorporated in the fixing device 40.

The polisher 10 is interposed between the tension roller 47 and the heating roller 42 in the rotation direction D43 of the fixing belt 43. The polisher 10 polishes an outer circumferential surface of the fixing belt 43. The polisher 10 includes a polishing roller 10a, an opposed roller 10b, and a spring 10c. The polishing roller 10a contacts the outer circumferential surface of the fixing belt 43. The opposed roller 10b is disposed opposite the polishing roller 10a via the fixing belt 43. The spring 10c presses the polishing roller 10a against the fixing belt 43. Each of the polishing roller 10a and the opposed roller 10b comes into contact with and separates from the fixing belt 43. While the polishing roller 10a is not requested to polish the fixing belt 43, the polishing roller 10a and the opposed roller 10b are separated from the fixing belt 43 to extend the life of the fixing belt 43.

While the sheet P is conveyed through the fixing nip N1, burrs produced on the sheet P by cutting may scratch and damage the outer circumferential surface of the fixing belt 43, resulting in abrasion of the fixing belt 43. Accordingly, abrasion of an inboard span of the fixing belt 43 that corresponds to a width of a frequently used size sheet P in an axial direction of the fixing belt 43 is different from abrasion of an outboard span of the fixing belt 43 that is outboard from the inboard span in the axial direction of the fixing belt 43. Consequently, while a large sheet P having a width greater than the width of the frequently used size sheet P in the axial direction of the fixing belt 43 is conveyed over the fixing belt 43, since the large sheet P is conveyed over the outboard span of the fixing belt 43, abrasion of the outboard span of the fixing belt 43 may damage a toner image T on the large sheet P. To address this circumstance, according to this exemplary embodiment, the polishing roller 10a of the polisher 10 polishes the outer circumferential surface of the fixing belt 43, evening abrasion of the fixing belt 43 in the axial direction thereof and thereby preventing the fixing belt 43 from damaging the toner image T on the sheet P.

A description is provided of a configuration of a separation aid 48 incorporated in the fixing device 40.

The separation aid 48 serving as a first separator is disposed inside a loop formed by the fixing belt 43 and disposed downstream from the fixing nip N1 in the rotation direction D43 of the fixing belt 43. For example, the separation aid 48 is made of metal such as SUS stainless steel and a rigid body such as resin. The separation aid 48 is a curved block or a substantially arcuate block in cross-section. The separation aid 48 contacts an inner circumferential surface of the fixing belt 43 at a downstream position disposed downstream from the fixing nip N1 in the rotation direction D43 of the fixing belt 43. The fixing belt 43 is looped over the separation aid 48 such that the separation aid 48 stretches the fixing belt 43 in a separation direction in which the fixing belt 43 separates from the fixing roller 41 to change the rotation direction D43 of the fixing belt 43 sharply. For example, the separation aid 48 changes the rotation direction D43 of the fixing belt 43 sharply to increase a curvature of the fixing belt 43 and decrease a radius of curvature of the fixing belt 43. The increased curvature of the fixing belt 43 facilitates separation of the sheet P, improving separation performance of the fixing device 40.

The separation aid 48 includes an arcuate contact face that contacts the fixing belt 43. The fixing belt 43 slides over the arcuate contact face of the separation aid 48 smoothly.

The separation aid 48 further includes an arcuate opposed face that is disposed opposite the fixing roller 41 and curved along an outer circumferential surface of the fixing roller 41. Accordingly, the separation aid 48 is disposed inside a limited space inside the loop formed by the fixing belt 43 without contacting the fixing roller 41.

The separation aid 48 extends in an axial direction of the fixing roller 41 throughout the entire span of the fixing roller 41 in the axial direction thereof. Both lateral ends of the separation aid 48 in the axial direction of the fixing roller 41 are mounted on or secured to side faces of the frame of the fixing device 40, respectively. The separation aid 48 does not press against the pressure roller 45, enhancing durability of the pressure roller 45 and preventing a torque of the motor from increasing.

A description is provided of a configuration of a separation plate 46 and a presser 49 incorporated in the fixing device 40.

The separation plate 46 serving as a second separator is disposed opposite the separation aid 48 via the fixing belt 43. A front end of the separation plate 46 is disposed opposite the fixing belt 43 with a slight interval therebetween. The front end of the separation plate 46 is tapered off and has a sharp edge. The presser 49 is interposed between the fixing nip N1 and the separation aid 48 in the rotation direction D43 of the fixing belt 43 and in contact with the inner circumferential surface of the fixing belt 43. The presser 49 presses the fixing belt 43 against the pressure roller 45.

A description is provided of a fixing operation of the fixing device 40 to fix a toner image T on a sheet P.

As the sheet P bearing the toner image T is conveyed through the fixing nip N1, toner of the toner image T is melted and fixed on the sheet P under heat and pressure. The separation plate 46 and the like disposed downstream from an exit of the fixing nip N1 in a sheet conveyance direction DP separate or peel the sheet P from the fixing belt 43. Thereafter, the sheet P is ejected from the fixing device 40. An ejection sensor is disposed in proximity to an exit of the fixing device 40 to detect that the sheet P has passed through the fixing nip N1 at a predetermined time. If the ejection sensor does not detect that the sheet P has passed through the fixing nip N1 at the predetermined time, the main controller determines that the sheet P is jammed at the fixing nip N1 and activates a jam handling mode in which the main controller notifies the user to remove the jammed sheet P from the fixing device 40.

A description is provided of a construction of a comparative fixing device 40C.

FIG. 3 is a partially enlarged, vertical cross-sectional view of the comparative fixing device 40C, illustrating the exit of the fixing nip N1. The comparative fixing device 40C includes a separation plate 46C that separates a sheet P from the fixing belt 43. For example, when a leading edge of a soft, thin sheet P such as thin paper that is not separated from the fixing belt 43 easily with the curvature of the fixing belt 43 comes into contact with a front edge of the separation plate 46C, the separation plate 46C separates the thin sheet P from the fixing belt 43. If the front edge of the separation plate 46C contacts the fixing belt 43, the separation plate 46C may shave the fixing belt 43, shortening the life of the fixing belt 43. In order to prohibit the front edge of the separation plate 46C from contacting the fixing belt 43 and allow the thin sheet P to come into contact with the separation plate 46C precisely, an interval d of about 0.2 mm between the fixing belt 43 and the separation plate 46C is requested to be retained precisely.

To address this request, a separation aid 48C disposed opposite the separation plate 46C via the fixing belt 43 is made of a rigid body to suppress change in the interval d between the fixing belt 43 and the separation plate 46C due to deformation of the separation aid 48C. If the separation aid 48C made of the rigid body presses against the pressure roller 45 via the fixing belt 43, the separation aid 48C may be deformed resiliently by pressure from the pressure roller 45, resulting in change in the interval d between the fixing belt 43 and the separation plate 46C. Further, the durability of the pressure roller 45 may decrease. As illustrated in Table 1 below, that indicates a result of a durability test of the pressure roller 45 and the fixing belt 43, if the separation aid 48C is retracted from the pressure roller 45 by a length of 2 mm, the separation aid 48C substantially doubles the life of the pressure roller 45 and the fixing belt 43.

TABLE 1

Separation aid
Pressure roller
Fixing belt

Pressing against pressure roller
600 kp
600 kp

with engagement of 0.5 mm

Pressing against pressure roller
750 kp
750 kp

with engagement of 0 mm

Retracting from pressure roller
1,400 kp
1,400 kp

by length of 2 mm

However, since the separation aid 48C is spaced apart from the pressure roller 45, the sheet P adhered to the fixing belt 43 is not exerted with pressure from the pressure roller 45 in a separation span of the fixing belt 43 that is defined from a nip position disposed opposite the fixing nip N1 to a separation position disposed opposite the front edge of the separation plate 46C. As the sheet P is heated by the fixing belt 43 at the fixing nip N1, moisture contained in the sheet P is vaporized into steam. While the sheet P is conveyed through the fixing nip N1, since the sheet P receives substantial surface pressure of about 40 [N/cm²], steam is not discharged from the sheet P. Conversely, when the sheet P is ejected from the fixing nip N1, since the sheet P receives no pressure, steam is discharged from the sheet P.

As illustrated in FIG. 3, a decreased gap between the pressure roller 45 and the fixing belt 43 stretched by the separation aid 48C at a position in proximity to the exit of the fixing nip N1 is smaller than an increased gap between the pressure roller 45 and the fixing belt 43 wound around the fixing roller 41. Since heat is stored in the decreased gap between the pressure roller 45 and the fixing belt 43 stretched by the separation aid 48C, the temperature of the sheet P does not decrease and substantial steam is discharged from the sheet P. Steam is mainly discharged from a back side of the sheet P that is disposed opposite the pressure roller 45. The sheet P ejected from the fixing nip N1, while the sheet P is adhered to the fixing belt 43, is conveyed to the separation position of the fixing belt 43 that is disposed opposite the front edge of the separation plate 46C. A height of a non-image section on the sheet P that does not bear the toner image T is smaller than a height of an image section on the sheet P that bears the toner image T. Accordingly, a gap is produced between the fixing belt 43 and the non-image section on the sheet P. Steam is discharged from the sheet P to the gap. As the sheet P discharges steam, fiber of the sheet P dries. Accordingly, the sheet P shrinks and waves.

Steam mainly discharged from the back side of the sheet P that is disposed opposite the pressure roller 45 remains in the decreased gap between the pressure roller 45 and the fixing belt 43 stretched by the separation aid 48C. Steam is reabsorbed by the sheet P and moistens the sheet P. Steam discharged to the gap between the fixing belt 43 and the non-image section on the sheet P remains in the decreased gap. Steam is reabsorbed by the sheet P and moistens the sheet P. As the sheet P is moistened, fiber of the sheet P stretches. Accordingly, the sheet P waves.

In the comparative fixing device 40C depicted in FIG. 3, while the sheet P is conveyed in the separation span of the fixing belt 43 that is defined from the nip position disposed opposite the fixing nip N1 to the separation position disposed opposite the front edge of the separation plate 46C, fiber of the sheet P suffers from contraction as the sheet P discharges steam and dries and expansion as the sheet P reabsorbs steam and moistens. Accordingly, the sheet P waves. As the waved sheet P is sandwiched by the output roller pair 52 or the like depicted in FIG. 1, the sheet P may suffer from creases S as illustrated in FIG. 4. FIG. 4 is a plan view of the sheet P having the creases S.

To address this circumstance, the fixing device 40 according to this exemplary embodiment depicted in FIG. 2 incorporates the presser 49 that is interposed between the fixing roller 41 and the separation aid 48 in the rotation direction D43 of the fixing belt 43 and in contact with the inner circumferential surface of the fixing belt 43. The presser 49 presses the fixing belt 43 against the pressure roller 45.

A detailed description is now given of a construction of the presser 49.

FIG. 5 is a partially enlarged, vertical cross-sectional view of the fixing device 40, illustrating components situated in proximity to an exit N1e of the fixing nip N1. The presser 49 is disposed inside the loop formed by the fixing belt 43 and interposed between the fixing roller 41 and the separation aid 48 in the rotation direction D43 of the fixing belt 43. The presser 49 is a plate made of metal such as SUS stainless steel and has a thickness of about 0.2 mm. One end of the presser 49 is supported by a support plate 24. The presser 49 extends from the support plate 24 toward the pressure roller 45. The presser 49 is bent toward the fixing nip N1 at an intermediate portion of the presser 49, thus defining a flat spring shape. Since the presser 49 is bent at the intermediate portion thereof, the presser 49 contacts the inner circumferential surface of the fixing belt 43. Hence, the presser 49 includes a pressing portion 49b and a peel-off portion 49a. The pressing portion 49b presses the fixing belt 43 against the pressure roller 45. The peel-off portion 49a is curved and disposed downstream from the pressing portion 49b in the rotation direction D43 of the fixing belt 43.

The presser 49 engages the pressure roller 45 by 0.4 mm. The presser 49 is resiliently deformed to press the fixing belt 43 against the pressure roller 45 with a predetermined load. Accordingly, the presser 49 forms a post nip N2 that is disposed downstream from the fixing nip N1 in the sheet conveyance direction DP.

The pressing portion 49b of the presser 49 has a shape corresponding to an outer circumferential surface of the pressure roller 45 to press the fixing belt 43 against the pressure roller 45 evenly. At an exit of the post nip N2, the rotation direction D43 of the fixing belt 43 changes sharply along a curve of the peel-off portion 49a of the presser 49. Accordingly, the curvature of the fixing belt 43 increases at the exit of the post nip N2. In other words, the radius of curvature of the fixing belt 43 decreases at the exit of the post nip N2. According to this exemplary embodiment, the peel-off portion 49a of the presser 49 is curved such that the radius of curvature of the fixing belt 43 is 6 mm at the exit of the post nip N2.

The sheet P ejected from the fixing nip N1 is conveyed while the sheet P receives pressure from the pressure roller 45 at the post nip N2 continuously after the sheet P receives pressure at the fixing nip N1. Since pressure exerted to the sheet P at the post nip N2 is smaller than pressure exerted to the sheet P at the fixing nip N1, the sheet P discharges steam at the post nip N2. As the sheet P discharges steam, the sheet P is susceptible to drying of fiber and shrinking. However, since the presser 49 presses the sheet P against the pressure roller 45 via the fixing belt 43, fiber of the sheet P does not shrink and therefore the sheet P is immune from waving caused by discharging of steam.

Steam discharged at the post nip N2 remains between the sheet P and the fixing belt 43 and the like as air bubbles and is reabsorbed by the sheet P, moistening the sheet P. However, while the sheet P absorbs steam, the presser 49 presses the sheet P against the pressure roller 45 via the fixing belt 43. Accordingly, even if fiber of the sheet P that absorbs steam and moistens is susceptible to stretch, since the presser 49 presses the sheet P against the pressure roller 45 via the fixing belt 43, fiber of the sheet P does not stretch and therefore the sheet P is immune from waving caused by absorption of steam.

Since the sheet P is immune from waving, even when the sheet P ejected from the fixing nip N1 is sandwiched and conveyed by the output roller pair 52 depicted in FIG. 1, the sheet P is immune from the streaked creases S illustrated in FIG. 4.

According to this exemplary embodiment, the presser 49 presses the sheet P against the pressure roller 45 via the fixing belt 43 to prevent fiber of the sheet P from contracting and expanding as the sheet P discharges and absorbs steam. Pressure with which the presser 49 presses the sheet P against the pressure roller 45 via the fixing belt 43 is sufficiently smaller than pressure with which the pressure roller 45 presses the sheet P against the fixing roller 41 via the fixing belt 43 at the fixing nip N1. According to this exemplary embodiment, pressure exerted to the sheet P at the post nip N2 is about 5 [N]. The presser 49 suppresses waving of the sheet P with pressure great enough to prevent the streaked creases S on the sheet P illustrated in FIG. 4. Hence, the presser 49 may press the fixing belt 43 toward the pressure roller 45 such that the fixing belt 43 is in contact with or in proximity to the pressure roller 45 with a slight interval between the fixing belt 43 and the pressure roller 45. In this case, when the sheet P is ejected from the fixing nip N1 and is susceptible to waving as the sheet P discharges and absorbs steam, the sheet P comes into contact with the pressure roller 45 or the fixing belt 43 which prevents the sheet P from waving further. Hence, even if the presser 49 presses the fixing belt 43 toward the pressure roller 45 such that the fixing belt 43 is in contact with or in proximity to the pressure roller 45 with the slight interval between the fixing belt 43 and the pressure roller 45, the presser 49 suppresses waving of the sheet P.

In a configuration in which the presser 49 presses the fixing belt 43 toward the pressure roller 45 such that the fixing belt 43 does not contact the pressure roller 45, if the slight interval between the fixing belt 43 and the pressure roller 45 is equivalent to a thickness of the sheet P, the sheet P ejected from the fixing nip N1 is conveyed while the sheet P is sandwiched between the fixing belt 43 and the pressure roller 45. Thus, the presser 49 suppresses waving of the sheet P more effectively.

At the exit of the post nip N2, the rotation direction D43 of the fixing belt 43 changes sharply along the curve of the peel-off portion 49a of the presser 49. Accordingly, the sheet P is separated from the fixing belt 43 by the curvature of the fixing belt 43 at the exit of the post nip N2. A soft sheet P such as thin paper or a sheet P bearing a toner image T extending to a leading end of the sheet P is not separated from the fixing belt 43 by the curvature of the fixing belt 43 at the exit of the post nip N2 and is conveyed to a separation position of the fixing belt 43 that is disposed opposite a front edge of the separation plate 46 while the sheet P adheres to the fixing belt 43. However, steam generated by the sheet P while the sheet P is conveyed through the fixing nip N1 is already discharged from the sheet P while the sheet P is conveyed through the post nip N2. Accordingly, steam is barely discharged from the sheet P while the sheet P moves to the separation position of the fixing belt 43 that is disposed opposite the front edge of the separation plate 46.

Additionally, an increased gap between the fixing belt 43 and the pressure roller 45 at a position in proximity to the exit of the post nip N2 is greater than the decreased gap between the pressure roller 45 and the fixing belt 43 depicted in FIG. 3. Accordingly, heat is not stored at the position in proximity to the exit of the post nip N2 and is dissipated to surroundings. Hence, while the sheet P moves to the separation position of the fixing belt 43 that is disposed opposite the front edge of the separation plate 46, the sheet P is barely heated by heat stored at the position in proximity to the exit of the post nip N2 and therefore barely discharges steam. Consequently, while the sheet P moves from the post nip N2 to the separation position of the fixing belt 43 that is disposed opposite the front edge of the separation plate 46, the sheet P barely discharges steam and dries and therefore barely waves.

Steam not reabsorbed by the sheet P at the post nip N2 is discharged to the surroundings at the exit of the post nip N2. However, since the increased gap between the fixing belt 43 and the pressure roller 45 at the position in proximity to the exit of the post nip N2 is greater than the decreased gap between the pressure roller 45 and the fixing belt 43 depicted in FIG. 3, steam does not accumulate at the position in proximity to the exit of the post nip N2. Accordingly, while the sheet P moves from the post nip N2 to the separation position of the fixing belt 43 that is disposed opposite the front edge of the separation plate 46, the sheet P barely reabsorbs steam. Consequently, while the sheet P moves from the post nip N2 to the separation position of the fixing belt 43 that is disposed opposite the front edge of the separation plate 46, the sheet P barely reabsorbs steam and moistens and therefore barely waves.

Since the presser 49 presses the fixing belt 43 against the pressure roller 45, the fixing belt 43 is hung freely without contacting any component in a free span defined from the exit of the post nip N2 to the separation aid 48 in the rotation direction D43 of the fixing belt 43. The free span of the fixing belt 43 of the fixing device 40 depicted in FIG. 5 is smaller than a free span of the fixing belt 43 that is defined from the exit N1e of the fixing nip N1 to the separation aid 48C of the comparative fixing device 40C in the rotation direction D43 of the fixing belt 43 depicted in FIG. 3.

A thermal capacity of the presser 49 made of a plate is smaller than a thermal capacity of the presser 49 made of a block, suppressing conduction of heat from the fixing belt 43 to the presser 49 formed in the plate. Accordingly, compared to the presser 49 made of the block, the presser 49 made of the plate shortens a waiting time for the user to wait until the fixing belt 43 is heated to a target temperature. Additionally, compared to the presser 49 made of the block, the presser 49 made of the plate suppresses power consumption, saving energy.

Since the presser 49 is made of a resilient material, the presser 49 deforms along the outer circumferential surface of the pressure roller 45 readily compared to the presser 49 made of a rigid body. Thus, the presser 49 presses the fixing belt 43 against the pressure roller 45 evenly with a predetermined load.

According to this exemplary embodiment, the sheet P separates from the fixing belt 43 at three separation positions thereon. The three separation positions include a first separation position where the fixing belt 43 is curved at the exit of the post nip N2 formed between the peel-off portion 49a of the presser 49 and the pressure roller 45; a second separation position where the fixing belt 43 is curved by the separation aid 48; and a third separation position where the fixing belt 43 is disposed opposite the front edge of the separation plate 46. Accordingly, the fixing belt 43 attaining the three separation positions separates the sheet P from the fixing belt 43 precisely, preventing the sheet P from being jammed between the fixing belt 43 and the pressure roller 45 effectively.

A description is provided of a first variation of the presser 49.

FIG. 6 is a partial vertical cross-sectional view of a fixing device 40S incorporating a presser 49S as the first variation of the presser 49 depicted in FIG. 5. As illustrated in FIG. 6, a portion of the presser 49S that extends from the support plate 24 toward the pressure roller 45 is also bent at a position in proximity to the support plate 24. The presser 49S resiliently deforms readily to curve along the outer circumferential surface of the pressure roller 45 precisely, enhancing durability of the pressure roller 45.

A description is provided of a second variation of the presser 49.

FIG. 7 is a partial vertical cross-sectional view of a fixing device 40T incorporating a presser 49T as the second variation of the presser 49 depicted in FIG. 5. As illustrated in FIG. 7, the presser 49T includes a peel-off portion 49aT that projects from the pressing portion 49b in the sheet conveyance direction DP. The peel-off portion 49aT increases the curvature of the fixing belt 43 at the exit of the post nip N2 formed by the peel-off portion 49aT. In other words, the peel-off portion 49aT decreases the radius of curvature of the fixing belt 43 at the exit of the post nip N2, facilitating separation of the sheet P from the fixing belt 43 at the exit of the post nip N2.

A description is provided of two third variations of the presser 49.

FIG. 8 is a perspective view of a presser 49U as one of the third variations of the presser 49 depicted in FIG. 5. FIG. 9 is a perspective view of a presser 49V as another one of the third variations of the presser 49 depicted in FIG. 5. As illustrated in FIGS. 8 and 9, each of the pressers 49U and 49V includes an opening penetrating through the pressing portion 49b. For example, as illustrated in FIG. 8, the presser 49U includes a plurality of slots 49c1 serving as openings penetrating through the pressing portion 49b. As illustrated in FIG. 9, the presser 49V includes a plurality of slits 49c2 serving as openings penetrating through the pressing portion 49b. Accordingly, each of the pressers 49U and 49V has a decreased thermal capacity that shortens the waiting time for the user to wait until the fixing belt 43 is heated to the target temperature and saves energy.

As illustrated in FIG. 5, a front edge of the pressing portion 49b of the presser 49 is disposed in proximity to the fixing roller 41. A border N2s is interposed between the fixing nip N1 and the post nip N2 in the sheet conveyance direction DP. At the fixing nip N1 and the post nip N2, the pressing portion 49b of the presser 49 presses the fixing belt 43 against the pressure roller 45. Conversely, at the border N2s, no component disposed inside the loop formed by the fixing belt 43 presses the fixing belt 43 against the pressure roller 45. Pressure with which the fixing belt 43 presses against the pressure roller 45 at the border N2s is smaller than pressure with which the fixing belt 43 presses against the pressure roller 45 at the post nip N2. If pressure exerted at the border N2s disposed upstream from the post nip N2 in the sheet conveyance direction DP is smaller than pressure exerted at the post nip N2, disadvantages may generate as described below. Since pressure exerted to the sheet P at the border N2s is smaller than pressure exerted to the sheet P at the fixing nip N1, the sheet P discharges steam at the border N2s Accordingly, air bubbles generate between the sheet P and the fixing belt 43 and the like.

Additionally, as toner of the toner image T thermally expands, air contained in the toner of the toner image T leaks from the toner, generating air bubbles between the sheet P and the fixing belt 43. As the sheet P enters the post nip N2 exerted with pressure greater than pressure exerted to the border N2s, the air bubbles are pushed and moved by the presser 49 pressing against the pressure roller 45 via the fixing belt 43. Thus, the air bubbles move over the surface of the sheet P. Since the toner of the toner image T on the sheet P immediately after passing through the fixing nip N1 is not solidified completely, as the air bubbles move over the surface of the sheet P, the air bubbles may damage the toner image T, resulting in formation of a faulty toner image T having variation in gloss or the like.

To address this circumstance, the presser 49 presses the fixing belt 43 against the pressure roller 45 in an elongated span extending to a position in proximity to the fixing nip N1 to decrease the border N2s. The decreased border N2s suppresses generation of the air bubbles. For example, according to this exemplary embodiment, the presser 49 includes a fixed end mounted on the support plate 24 and extending toward the pressure roller 45; the intermediate portion bent toward the fixing nip N1; and a free end serving as an upstream end of the presser 49 in the rotation direction D43 of the fixing belt 43. Compared to a configuration in which the presser 49 is bent and directed in the sheet conveyance direction DP, not directed to the fixing nip N1, such that a downstream end of the presser 49 in the rotation direction D43 of the fixing belt 43 is a free end, the presser 49 depicted in FIG. 5 is disposed in proximity to the fixing nip N1, decreasing the border N2s.

Similarly, in order to address the disadvantages described above, pressure exerted from the presser 49 to the fixing belt 43 is even or decreases in the sheet conveyance direction DP to cause pressure exerted from a downstream portion of the presser 49 in the sheet conveyance direction DP to be not greater than pressure exerted from an upstream portion of the presser 49 in the sheet conveyance direction DP. Accordingly, air bubbles produced by steam discharged from the sheet P are not pushed to the post nip N2 and do not move over the surface of the sheet P. Consequently, the presser 49 suppresses formation of a faulty toner image T having variation in gloss or the like at the post nip N2.

Table 2 below illustrates a result of an evaluation test of a length of the border N2s in the sheet conveyance direction DP.

TABLE 2

Border N2s
Surface pressure exerted
Prevention of variation in

(mm)
at border N2s (N/cm²)
gloss of toner image

5
3
Very poor

3
4
Poor

2.8
5
Good (no variation in gloss)

2.3
7
Good (no variation in gloss)

0
8
Good (no variation in gloss)

The evaluation test was performed with a solid toner image formed on an A3 size sheet under surface pressure of 40 [N/cm²] exerted at the fixing nip N1 and surface pressure of 2.84 [N/cm²] (0.29 [kg/cm²]) exerted at the post nip N2. The solid toner image was visually checked to evaluate variation in gloss. Each of the surface pressures was measured with I-SCAN. In the “Prevention of variation in gloss of toner image” column of Table 2, good indicates that variation in gloss was not identified and evaluation is leveled as good. Very poor and poor indicate that variation in gloss was identified and evaluation is leveled as very poor and poor. The surface pressure exerted at the border N2s indicates an average pressure of pressures exerted in a span from the exit N1e of the fixing nip N1 to the upstream end of the presser 49 in the rotation direction D43 of the fixing belt 43. The surface pressure exerted at the post nip N2 indicates an average pressure of pressures exerted in a span from the upstream end to the downstream end of the presser 49 in the rotation direction D43 of the fixing belt 43. The surface pressure exerted at the post nip N2 slightly decreases from an upstream end to a downstream end of the post nip N2 in the rotation direction D43 of the fixing belt 43. The surface pressure exerted at the upstream end of the post nip N2 in the rotation direction D43 of the fixing belt 43 is about 8 [N/cm²].

As illustrated in Table 2, if the length of the border N2s in the rotation direction D43 of the fixing belt 43 is not greater than 2.8 mm, generation of air bubbles is suppressed at the border N2s, preventing air bubbles from being pushed out to the post nip N2 and moving over the surface of the sheet P. As a result, no variation in gloss appears on the solid toner image, attaining evaluation leveled as good.

As illustrated in FIG. 5, a tangent X1 to the pressure roller 45 at the exit N1e of the fixing nip N1 and a tangent X2 to the fixing roller 41 form an angle θ not smaller than 45 degrees. The evaluation test was performed with the angle θ of 13 degrees and 45 degrees. When the angle θ was 13 degrees, variation in gloss appeared. Conversely, when the angle θ was 45 degrees, variation in gloss did not appear. When the angle θ is 13 degrees, the sheet P conveyed through the position in proximity to the exit N1e of the fixing nip N1 is spaced apart from the fixing roller 41 with a small distance therebetween. Accordingly, the sheet P ejected from the fixing nip N1 is susceptible to heat from the fixing roller 41. Consequently, an amount of steam discharged from the sheet P at the border N2s and an amount of thermal expansion of air contained in toner of the toner image T on the sheet P increase and therefore the size of an air bubble generated at the border N2s increases easily. Hence, even if a difference between the surface pressure exerted at the border N2s and the surface pressure exerted at the post nip N2 is small, since the volume of the air bubble is great, the air bubble may be spread or enlarged as the air bubble receives pressure at the post nip N2, thus generating variation in gloss of the toner image T on the sheet P.

Conversely, when the angle θ is not smaller than 45 degrees, the sheet P is less susceptible to heat from the fixing roller 41 at the border N2s. Accordingly, the amount of steam discharged from the sheet P at the border N2s and the amount of thermal expansion of air contained in toner of the toner image T on the sheet P decrease and therefore the size of the air bubble generated at the border N2s does not increase. Consequently, the air bubble may barely be spread or enlarged as the air bubble receives pressure at the post nip N2. Thus, variation in gloss of the toner image T on the sheet P is not identified.

A detailed description is now given of a configuration of the fixing roller 41.

The fixing roller 41 is requested to rotate at high speed to improve productivity of the fixing device 40. If the presser 49 contacts the fixing roller 41 while the fixing roller 41 rotates at high speed, the presser 49 degrades rotation of the fixing roller 41, increasing a load torque imposed on the fixing roller 41. Additionally, the presser 49 may shave the outer circumferential surface of the fixing roller 41, degrading durability of the fixing roller 41 and resulting in breakage of the fixing roller 41. To address this circumstance, the presser 49 is requested to be isolated from the fixing roller 41. On the other hand, the presser 49 is requested to be in proximity to the fixing nip N1 to suppress variation in gloss of the toner image T as described above.

If the fixing roller 41 is a hard roller having a hardness greater than a hardness of the pressure roller 45 to allow the pressure roller 45 to deform as the pressure roller 45 is pressed against the fixing roller 41 via the fixing belt 43, a gap provided between the fixing roller 41 and the inner circumferential surface of the fixing belt 43 and situated downstream from the exit N1e of the fixing nip N1 in the sheet conveyance direction DP increases gradually from the exit N1e of the fixing nip N1 so that the gap has a wedge shape. Accordingly, the gap provided between the fixing roller 41 and the inner circumferential surface of the fixing belt 43 and situated in proximity to the exit N1e of the fixing nip N1 is smaller than a thickness of the platy presser 49.

If the presser 49 comes into contact with the outer circumferential surface of the fixing roller 41, a front edge 49f of the presser 49 may damage the outer circumferential surface of the fixing roller 41. To address this circumstance, the presser 49 is requested to be isolated from the fixing roller 41. However, the presser 49 is not placed in the wedge-shaped gap provided between the fixing roller 41 and the inner circumferential surface of the fixing belt 43 and is not situated in proximity to the exit N1e of the fixing nip N1 because the gap is smaller than the thickness of the platy presser 49. Further, in order to prevent the presser 49 from contacting the fixing roller 41 due to tolerance of parts and assembly errors, the free end of the presser 49 is spaced apart from the exit N1e of the fixing nip N1. To address this circumstance, the fixing roller 41 is constructed of a core bar and an elastic layer. A hardness of the fixing roller 41 is smaller than a hardness of the pressure roller 45 so that the elastic layer of the fixing roller 41 is deformed by pressure from the pressure roller 45.

FIG. 10 is a partially enlarged, vertical cross-sectional view of the fixing device 40, illustrating components situated in proximity to the exit N1e of the fixing nip N1 and the fixing roller 41. As illustrated in FIG. 10, the fixing roller 41 is constructed of a core bar 41a and an elastic layer 41b coating the core bar 41a. The elastic layer 41b is made of silicone rubber having a thickness of about 20 mm. The fixing roller 41 has an Asker C hardness of 42 plus and minus 3 Hs that is smaller than an Asker C hardness of 68 plus and minus 3 Hs of the pressure roller 45.

As the pressure roller 45 is pressed against the fixing roller 41 via the fixing belt 43, the elastic layer 41b of the fixing roller 41 is deformed and fills in a wedge-shaped gap G indicated by a dotted line in FIG. 10 and provided between the fixing roller 41 and the fixing belt 43. At the exit N1e of the fixing nip N1, the outer circumferential surface of the fixing roller 41 is contoured to bulge sharply from the inner circumferential surface of the fixing belt 43. Accordingly, as illustrated in FIG. 10, the free end of the presser 49 is disposed in proximity to the fixing nip N1 such that the presser 49 is isolated from the outer circumferential surface of the fixing roller 41, thus decreasing the border N2s. Consequently, at the border N2s, the amount of steam discharged from the sheet P and the amount of thermal expansion of air contained in toner of the toner image T on the sheet P decrease, suppressing generation of air bubbles precisely and suppressing variation in gloss of the toner image T on the sheet P further.

In order to elastically deform the elastic layer 41b of the fixing roller 41 precisely, the hardness of the fixing roller 41 is not greater than the hardness of the pressure roller 45. If the hardness of the pressure roller 45 is smaller than the hardness of the fixing roller 41, the pressure roller 45 may deform elastically and may barely exert pressure to the fixing roller 41 that is great enough to deform the elastic layer 41b of the fixing roller 41. Accordingly, the outer circumferential surface of the fixing roller 41 at the exit N1e of the fixing nip N1 is contoured to separate gradually from the fixing belt 43. The gap between the fixing belt 43 and the fixing roller 41 at the position in proximity to the exit N1e of the fixing nip N1 is enlarged gradually from the exit N1e of the fixing nip N1 to define the wedge-shaped gap G. Hence, the presser 49 may not be situated in proximity to the fixing nip N1.

According to this exemplary embodiment, the Asker C hardness of 42 plus and minus 3 Hs of the fixing roller 41 is smaller than the Asker C hardness of 68 plus and minus 3 Hs of the pressure roller 45 by about 20 Hs. Since the hardness of the fixing roller 41 is smaller than the hardness of the pressure roller 45, the pressure roller 45 deforms the elastic layer 41b of the fixing roller 41 precisely. Accordingly, at the exit N1e of the fixing nip N1, the outer circumferential surface of the fixing roller 41 is contoured to bulge sharply from the inner circumferential surface of the fixing belt 43. Thus, the presser 49 is situated in proximity to the fixing nip N1.

In order to allow the deformed elastic layer 41b to contour the outer circumferential surface of the fixing roller 41 at the exit N1e of the fixing nip N1 to bulge sharply from the inner circumferential surface of the fixing belt 43, the thickness of the elastic layer 41b is greater than a predetermined thickness. Since the elastic layer 41b is made of rubber as described above, the elastic layer 41b has an increased thermal expansion rate. Accordingly, as the thickness of the elastic layer 41b increases, thermal expansion of the fixing roller 41 increases. Thus, the outer circumferential surface of the fixing roller 41 may come into contact with the presser 49. To address this circumstance, the fixing device 40 may incorporate a follower that moves the presser 49 in accordance with movement of the fixing roller 41 that changes the tangent X2 to the outer circumferential surface of the fixing roller 41 so that the presser 49 retains isolation from the fixing roller 41.

A description is provided of a construction of a follower 80 incorporated in the fixing device 40.

FIG. 11 is a partially enlarged, vertical cross-sectional view of the fixing device 40, illustrating the components situated in proximity to the exit N1e of the fixing nip N1 including the follower 80. FIG. 12 is a schematic side view of the fixing roller 41 and the follower 80, illustrating a downstream side thereof in the sheet conveyance direction DP.

As illustrated in FIGS. 11 and 12, the follower 80 includes an abutment 82 that contacts the outer circumferential surface of the fixing roller 41 and an arm 81. As illustrated in FIG. 12, the abutment 82 and the arm 81 are disposed opposite each lateral end of the fixing roller 41 in the axial direction thereof. A coupler 83 couples the arm 81 disposed opposite one lateral end of the fixing roller 41 in the axial direction thereof to the arm 81 disposed opposite another lateral end of the fixing roller 41 in the axial direction thereof. As illustrated in FIG. 11, one end of the arm 81 in the rotation direction D43 of the fixing belt 43 is pivotably attached to the support plate 24 supporting the presser 49. Another end of the arm 81 in the rotation direction D43 of the fixing belt 43 is attached with the abutment 82. An abutment portion 81a is disposed substantially at a center of the arm 81 in the rotation direction D43 of the fixing belt 43. The abutment portion 81a abuts on the presser 49.

The abutment 82 is rectangular. At least a contact face of the abutment 82 that contacts the fixing roller 41 is coated with self-lubricating resin (e.g., fluoro resin). Thus, the abutment 82 decreases the coefficient of friction between the abutment 82 and the fixing roller 41, suppressing abrasion of the fixing roller 41.

Since the abutment 82 of the follower 80 contacts the outer circumferential surface of the fixing roller 41, a contact portion of the fixing roller 41 that contacts the abutment 82 may suffer from abrasion and therefore may be recessed from other portion of the fixing roller 41. If the abutment 82 contacts the fixing roller 41 in a conveyance span CS depicted in FIG. 12 where the sheet P is conveyed over the fixing belt 43, the contact portion of the fixing roller 41 in the conveyance span CS may be recessed by abrasion, decreasing pressure exerted to the sheet P at the fixing nip N1 in the conveyance span CS and resulting in formation of a faulty toner image T on the sheet P or the like. To address this circumstance, according to this exemplary embodiment illustrated in FIG. 12, each of the abutments 82 contacts the outer circumferential surface of the fixing roller 41 in a non-conveyance span NS that is disposed outboard from the conveyance span CS in the axial direction of the fixing roller 41. Accordingly, even if the contact portion of the fixing roller 41 that contacts the abutment 82 is recessed from other portion of the fixing roller 41 due to abrasion, the recessed contact portion of the fixing roller 41 does not adversely affect fixing performance of the fixing device 40, suppressing faulty fixing. For example, the conveyance span CS corresponds to a width of a maximum size sheet in the axial direction of the fixing belt 43, which is available in the fixing device 40.

Similar to the abutment 82, the outer circumferential surface of the fixing roller 41 is coated with a friction reducing material such as self-lubricating resin to decrease the coefficient of friction between the fixing roller 41 and the abutment 82. However, if the entire outer circumferential surface of the fixing roller 41 is coated with self-lubricating resin, a disadvantage may occur as described below. For example, the coefficient of friction between the fixing roller 41 and the fixing belt 43 may decrease, causing slippage of the fixing roller 41 over the fixing belt 43. To address this circumstance, according to this exemplary embodiment, a low-friction portion 41c serving as a contact portion coats the fixing roller 41 in a contact span, that is, the non-conveyance span NS, where the abutment 82 contacts the fixing roller 41. The low-friction portion 41c is made of self-lubricating resin. Thus, the low-friction portion 41c decreases the coefficient of friction between the abutment 82 and the fixing roller 41 in the non-conveyance span NS, suppressing slippage of the fixing roller 41 over the fixing belt 43 and abrasion of the non-conveyance span NS of the fixing roller 41 where the abutment 82 contacts the fixing roller 41. Alternatively, the low-friction portion 41c may be a tube made of self-lubricating resin and wound around the contact portion of the fixing roller 41 that contacts the abutment 82.

As the abutment 82 is pushed in a direction of the tangent X2 to the outer circumferential surface of the fixing roller 41 by thermal expansion or the like of the elastic layer 41b of the fixing roller 41, the arm 81 pivots about one end thereof. The abutment portion 81a of the arm 81 depicted in FIG. 11 presses against the presser 49 in a separation direction in which the presser 49 separates from the fixing roller 41. Accordingly, the presser 49 deforms resiliently in the separation direction in which the presser 49 separates from the fixing roller 41. Consequently, even if the elastic layer 41b expands thermally, the presser 49 deforms resiliently in the separation direction in which the presser 49 separates from the fixing roller 41 in accordance with thermal expansion of the elastic layer 41b, preventing the presser 49 from coming into contact with the fixing roller 41.

Conversely, as thermal expansion of the fixing roller 41 decreases, a restoring force of the presser 49 presses the arm 81 back. Accordingly, the presser 49 moves toward the fixing roller 41 while the presser 49 pivots the arm 81. Consequently, the presser 49 suppresses enlargement of the border N2s.

As described above, one end of the arm 81 in the rotation direction D43 of the fixing belt 43 is pivotably attached to the support plate 24 and the arm 81 pivots in accordance with movement of the fixing roller 41 in the direction of the tangent X2 to the outer circumferential surface of the fixing roller 41. Alternatively, the arm 81 may be configured as below. For example, the arm 81 is resiliently deformable. As the fixing roller 41 presses against the abutment 82, the arm 81 deforms resiliently and presses against the presser 49 in the separation direction in which the presser 49 separates from the fixing roller 41. Accordingly, even if the elastic layer 41b expands thermally, the arm 81 deforms the presser 49 resiliently in the separation direction in which the presser 49 separates from the fixing roller 41 in accordance with thermal expansion of the elastic layer 41b.

As the elastic layer 41b deforms over time, deformation of the elastic layer 41b may change, enlarging the border N2s. For example, after thick paper is frequently used as the sheet P, the elastic layer 41b is exhausted and an amount of deformation of the elastic layer 41b decreases, enlarging the border N2s. To address this circumstance, a detector may detect a gap between the fixing roller 41 and the presser 49 in the sheet conveyance direction DP and pressure exerted by the pressure roller 45 may be adjusted based on a detection result provided by the detector.

A description is provided of a configuration of a gap detecting sensor 136 incorporated in the fixing device 40.

FIG. 13 is a schematic vertical cross-sectional view of the fixing device 40, illustrating the gap detecting sensor 136. As illustrated in FIG. 13, the gap detecting sensor 136 serving as a detector that detects the gap between the fixing roller 41 and the presser 49 in the sheet conveyance direction DP is disposed at the exit N1e of the fixing nip N1. The gap detecting sensor 136 is coupled to a controller 200 that controls a pressurization assembly 201 that presses the pressure roller 45 against the fixing roller 41 via the fixing belt 43 and releases pressure exerted by the pressure roller 45. For example, the controller 200 (e.g., a processor) is a central processing unit (CPU) provided with a random-access memory (RAM) and a read-only memory (ROM). The controller 200 may be situated inside the fixing device 40 or the image forming apparatus 1000. The controller 200 controls the pressurization assembly 201 based on a detection result provided by the gap detecting sensor 136. The controller 200 causes the pressurization assembly 201 to move the pressure roller 45 toward the fixing roller 41, adjusting an amount of pressurization of the pressure roller 45 to the fixing roller 41 or an amount of engagement of the pressure roller 45 with the fixing roller 41 via the fixing belt 43.

A description is provided of a pressurization control for adjusting the amount pressurization of the pressure roller 45 to the fixing roller 41 (hereinafter referred to as the pressurization control).

FIG. 14 is a flowchart illustrating control processes of the pressurization control performed by the controller 200. The controller 200 performs the pressurization control at a predetermined time when a number of sheets P conveyed through the fixing device 40 reaches a threshold, for example. As the pressurization control starts, the gap detecting sensor 136 detects the gap between the fixing roller 41 and the presser 49 in the sheet conveyance direction DP in step S1. In step S2, the controller 200 determines whether or not the gap between the fixing roller 41 and the presser 49 in the sheet conveyance direction DP, which is detected by the gap detecting sensor 136, is a predetermined value (e.g., 2.3 mm) or greater. If the controller 200 determines that the gap between the fixing roller 41 and the presser 49 in the sheet conveyance direction DP is smaller than the predetermined value (NO in step S2), the elastic layer 41b is deformed properly to decrease the border N2s sufficiently. Hence, the pressurization control is finished.

Conversely, if the controller 200 determines that the gap between the fixing roller 41 and the presser 49 in the sheet conveyance direction DP is the predetermined value or greater (YES in step S2), the elastic layer 41b is not deformed properly, thus enlarging the border N2s. Accordingly, variation in gloss of a toner image T on a sheet P may occur as described above. Hence, in step S3, the controller 200 controls the pressurization assembly 201 to move the pressure roller 45 toward the fixing roller 41, increasing the amount of pressurization of the pressure roller 45 to the fixing roller 41. Accordingly, the pressure roller 45 deforms the elastic layer 41b of the fixing roller 41 for a predetermined amount, thus adjusting the gap between the fixing roller 41 and the presser 49 in the sheet conveyance direction DP to be smaller than the predetermined value. The controller 200 performs the pressurization control by a feedback control based on a detection result provided by the gap detecting sensor 136. Accordingly, the controller 200 retains the border N2s to be restricted over time, suppressing variation in gloss of the toner image T on the sheet P over time.

If the presser 49 brings the fixing belt 43 into contact with the pressure roller 45 constantly, the presser 49 exerts pressure to the fixing belt 43 and the pressure roller 45 constantly, shortening the life of the fixing belt 43 and the pressure roller 45. Additionally, if the presser 49 brings the fixing belt 43 into contact with the pressure roller 45 when the fixing belt 43 is driven and rotated while no sheet P is conveyed through the fixing device 40, for example, while the fixing device 40 is warmed up, the presser 49 frictionally contacting the inner circumferential surface of the fixing belt 43 may cause the fixing belt 43 to suffer from abrasion earlier. To address this circumstance, while no sheet P is conveyed through the fixing device 40 or while a sheet P, such as thick paper and an OHP transparency that is not susceptible to waving due to discharging and absorption of steam, is conveyed through the fixing device 40, the presser 49 does not bring the fixing belt 43 into contact with the pressure roller 45.

When thick paper is conveyed through the fixing device 40, a leading edge of the thick paper may strike the free end of the presser 49 via the fixing belt 43, bending or directing the free end of the presser 49 downstream in the sheet conveyance direction DP or the fixing belt 43 may be sandwiched between the leading edge of the thick paper and the free end of the presser 49, damaging the fixing belt 43. To address this circumstance, when thick paper is conveyed through the fixing device 40, the presser 49 is situated at an isolation position where the presser 49 isolates the fixing belt 43 from the pressure roller 45.

A description is provided of a construction of a mover 20 that moves the presser 49 between a contact position where the presser 49 brings the fixing belt 43 into contact with the pressure roller 45 and the isolation position where the presser 49 isolates the fixing belt 43 from the pressure roller 45.

FIG. 15 is a perspective view of the mover 20. As illustrated in FIG. 15, the mover 20 includes the bent support plate 24 that mounts and supports the presser 49. The presser 49 is fastened to a lower end in FIG. 15 of the support plate 24, that is, an upstream end of the support plate 24 in the rotation direction D43 of the fixing belt 43, with a screw. An arm 23 and a guide 21 are disposed at each lateral end of the support plate 24 in the axial direction of the fixing roller 41. A coupler 22 is secured to a tip portion of the arm 23 and is coupled to a driver including a cam. The coupler 22 is inserted into and supported by an arcuate, elongate hole disposed on the side face of the frame of the fixing device 40. The elongate hole causes the coupler 22 to pivot about a rotation axis of the fixing roller 41.

FIG. 16 is a partial vertical cross-sectional view of the fixing device 40, illustrating the contact position of the presser 49 where the presser 49 brings the fixing belt 43 into contact with the pressure roller 45 and presses the fixing belt 43 against the pressure roller 45. FIG. 17 is a partial vertical cross-sectional view of the fixing device 40, illustrating the isolation position of the presser 49 where the presser 49 isolates the fixing belt 43 from the pressure roller 45.

As illustrated in FIGS. 16 and 17, the guide 21 is attached to the core bar 41a of the fixing roller 41. When the sheet P conveyed toward the fixing nip N1 is a type of a sheet that is not susceptible to waving, the presser 49 is situated at the isolation position where the presser 49 isolates the fixing belt 43 from the pressure roller 45. The type of the sheet that is not susceptible to waving is a rigid sheet such as thick paper or a sheet not containing moisture such as an OHP transparency. The rigid sheet such as thick paper, even if the rigid sheet dries as the rigid sheet discharges steam or absorbs steam, has a rigidity that prevents the rigid sheet from waving easily. The sheet not containing moisture such as the OHP transparency does not discharge or absorb steam and therefore does not wave.

In order to move the presser 49 to the isolation position depicted in FIG. 17, the driver presses the coupler 22 upward in FIG. 16. The mover 20 pivots about the rotation axis of the fixing roller 41 in a pivot direction A while the mover 20 is guided by the guide 21. As illustrated in FIG. 17, the presser 49 moves in a separation direction in which the presser 49 separates from the pressure roller 45. The presser 49 separates from the fixing belt 43, thus isolating the fixing belt 43 from the pressure roller 45.

As described above, when the sheet P conveyed toward the fixing nip N1 is the type of the sheet that is not susceptible to waving, such as the thick paper and the OHP transparency, the presser 49 is situated at the isolation position where the presser 49 isolates the fixing belt 43 from the pressure roller 45, thus decreasing a load imposed on the pressure roller 45 and the fixing belt 43 and thereby extending the life of the pressure roller 45 and the fixing belt 43. Additionally, the presser 49 situated at the isolation position decreases friction between the presser 49 and the fixing belt 43. For example, according to this exemplary embodiment, the presser 49 situated at the isolation position depicted in FIG. 17 is isolated from the inner circumferential surface of the fixing belt 43. Accordingly, the presser 49 situated at the isolation position depicted in FIG. 17 does not generate friction between the presser 49 and the inner circumferential surface of the fixing belt 43, suppressing abrasion of the fixing belt 43 further.

For example, when the thick paper as the sheet P is conveyed through the fixing device 40, the presser 49 situated at the isolation position depicted in FIG. 17 prevents the leading edge of the thick paper in the sheet conveyance direction DP from striking the free end of the presser 49, extending the life of the fixing belt 43 and the presser 49.

Additionally, when no sheet P is conveyed through the fixing device 40, the presser 49 is situated at the isolation position where the presser 49 isolates the fixing belt 43 from the pressure roller 45, suppressing abrasion of the pressure roller 45 and the fixing belt 43 and thereby extending the life of the pressure roller 45 and the fixing belt 43. For example, in a standby mode in which the fixing device 40 waits for a fixing job, the presser 49 is situated at the isolation position depicted in FIG. 17. When a sheet P has passed through the secondary transfer nip formed between the intermediate transfer belt 61 and the secondary transfer belt 77 depicted in FIG. 1, the mover 20 moves the presser 49 from the isolation position depicted in FIG. 17 to the contact position depicted in FIG. 16. Before the sheet P enters the fixing device 40, the mover 20 halts the presser 49 at the contact position depicted in FIG. 16. When the sheet P is ejected from the fixing device 40, the mover 20 moves the presser 49 to the isolation position depicted in FIG. 17, isolating the presser 49 from the fixing belt 43. Thus, the presser 49 reduces the load imposed by the presser 49 to the fixing belt 43 and the pressure roller 45.

As described above, if the presser 49 is situated at the isolation position where the presser 49 isolates the fixing belt 43 from the pressure roller 45 when the thick paper as the sheet P is conveyed through the fixing device 40, variation in gloss may generate on the toner image T on the sheet P. To address this circumstance, a stretch position of the separation aid 48 where the fixing belt 43 is looped over and stretched by the separation aid 48 may be adjusted to suppress variation in gloss on the toner image T on the sheet P. However, if the stretch position of the separation aid 48 where the fixing belt 43 is looped over and stretched by the separation aid 48 is adjusted to a position where variation in gloss on the toner image T on the sheet P is suppressed even if the presser 49 is situated at the isolation position depicted in FIG. 17, variation in gloss may appear on a toner image T on plain paper or thin paper used as the sheet P when the presser 49 is situated at the contact position depicted in FIG. 16. When the presser 49 is situated at the contact position depicted in FIG. 16, if the position of the separation aid 48 where the separation aid 48 stretches the fixing belt 43 is adjusted to a position in proximity to the pressure roller 45, variation in gloss on the toner image T on the sheet P is suppressed compared to a configuration in which the presser 49 is situated at the isolation position depicted in FIG. 17. Hence, the presser 49 and the separation aid 48 are requested to move according to the type of the sheet P.

A description is provided of a mechanism that moves the presser 49 and the separation aid 48.

FIG. 18 is a partial schematic vertical cross-sectional view of the fixing device 40, illustrating one example of the mechanism that moves the presser 49 and the separation aid 48. As illustrated in FIG. 18, the presser 49 is fastened to the support plate 24 with a step screw 49d. The support plate 24 is attached to a side plate of the fixing device 40 such that the support plate 24 is movable in a predetermined range in a direction B1. The separation aid 48 is fastened to the presser 49 with a step screw 48b. For example, an elongate through hole 49e penetrates through the presser 49 and extends in the direction B1. The step screw 48b is inserted into and secured to the separation aid 48 through the elongate through hole 49e. The separation aid 48 includes an opposed face disposed opposite the fixing roller 41 and mounting a clearance groove 48a that releases a front end of the step screw 49d fastening the presser 49 to the support plate 24. The clearance groove 48a extends in the direction B1. The step screw 49d penetrates through the support plate 24 and the presser 49. The front end of the step screw 49d is inside the clearance groove 48a.

The support plate 24 includes a base portion 24a that is substantially parallel to the fixing belt 43 and a bent portion 24b bent relative to the base portion 24a. The bent portion 24b is disposed opposite the pressure roller 45 via the base portion 24a and bent toward the fixing roller 41. A cam contact 26 is mounted on each lateral end of the bent portion 24b in the axial direction of the fixing roller 41. The cam contact 26 contacts a cam 25. The cam 25 is interposed between a pair of tension springs 27. One end of each of the tension springs 27 is anchored to the cam contact 26. Another end of each of the tension springs 27 is anchored to a spring support 28. The tension springs 27 bias the support plate 24 in a separation direction in which the support plate 24 separates from the pressure roller 45. The cam 25 is attached to both lateral ends of a driving shaft 25a in an axial direction thereof. The driving shaft 25a is coupled to a motor 29. The motor 29 is operatively connected to the controller 200 that controls the motor 29.

FIG. 19 is a partial vertical cross-sectional view of the fixing device 40, illustrating an intermediate position of the presser 49 that is between the contact position depicted in FIG. 16 and the isolation position depicted in FIG. 17. FIG. 20 is a partial vertical cross-sectional view of the fixing device 40, illustrating the isolation position of the presser 49.

As the controller 200 drives the motor 29 to rotate the cam 25 clockwise in FIG. 18 in a rotation direction D25 from the contact position depicted in FIG. 18, a bias applied by the tension springs 27 moves the support plate 24 and the presser 49 supported by the support plate 24 in the separation direction in which the support plate 24 and the presser 49 separate from the pressure roller 45. The presser 49 moves relative to the separation aid 48 in the direction B1 in which the presser 49 separates from the pressure roller 45.

As illustrated in FIG. 19, as the presser 49 separates from the fixing belt 43, the step screw 49d comes into contact with an upper wall of the clearance groove 48a and the step screw 48b comes into contact with a lower wall of the elongate through hole 49e of the presser 49. As the cam 25 further rotates clockwise in the rotation direction D25 from the intermediate position depicted in FIG. 19, the step screw 49d and the lower wall of the elongate through hole 49e of the presser 49 lift the separation aid 48. Accordingly, the separation aid 48, together with the presser 49, moves in a direction B2 in which the separation aid 48 and the presser 49 separate from the pressure roller 45.

As illustrated in FIG. 20, after the cam 25 rotates by 180 degrees from the contact position depicted in FIG. 18, the presser 49 reaches the isolation position. Thus, the stretch position of the separation aid 48 where the separation aid 48 stretches the fixing belt 43 changes to a position separated farther from the pressure roller 45.

When the presser 49 is situated at the isolation position depicted in FIG. 20, the stretch position of the separation aid 48 where the fixing belt 43 is looped over and stretched by the separation aid 48 changes to the position separated farther from the pressure roller 45, thus preventing variation in gloss from appearing on a toner image T on thick paper used as the sheet P.

When the presser 49 is situated at the isolation position depicted in FIG. 20, the presser 49 is isolated from the fixing belt 43, reducing the load imposed by the presser 49 to the fixing belt 43 and the pressure roller 45.

If the sheet P conveyed toward the fixing device 40 is thin paper or plain paper that is susceptible to waving, the cam 25 rotates from the isolation position depicted in FIG. 20. Accordingly, the presser 49 moves relative to the separation aid 48 from the isolation position depicted in FIG. 20 to the contact position depicted in FIG. 18. The presser 49 comes into contact with the inner circumferential surface of the fixing belt 43. The step screw 49d comes into contact with a lower wall of the clearance groove 48a and the step screw 48b comes into contact with an upper wall of the elongate through hole 49e of the presser 49. The separation aid 48, together with the presser 49, moves toward the pressure roller 45. The presser 49 reaches the contact position. Thus, the stretch position of the separation aid 48 where the fixing belt 43 is looped over and stretched by the separation aid 48 changes to a position disposed in proximity to the pressure roller 45. Accordingly, the separation aid 48 prevents variation in gloss from appearing on a toner image T on thin paper used as the sheet P and prevents the sheet P from waving.

As described above, the separation aid 48 moves in accordance with movement of the presser 49, thus changing the stretch position of the separation aid 48 where the fixing belt 43 is looped over and stretched by the separation aid 48. Alternatively, the presser 49 may move separately from the separation aid 48. Motion of plain paper is different from motion of thin paper after the plain paper and the thin paper pass through the post nip N2. Accordingly, the appropriate stretch position of the separation aid 48 where the fixing belt 43 is looped over and stretched by the separation aid 48 to suppress variation in gloss of the toner image T precisely may be different between the plain paper and the thin paper. Further, the rigidity of the thin paper may vary depending on the type of the thin paper. Variation in the rigidity of the thin paper may vary motion of the thin paper after the thin paper passes through the post nip N2. Accordingly, the appropriate stretch position of the separation aid 48 where the fixing belt 43 is looped over and stretched by the separation aid 48 to suppress variation in gloss of the toner image T precisely may vary.

When the sheet P is thick paper or an OHP transparency, the presser 49 is situated at the isolation position where the presser 49 isolates the fixing belt 43 from the pressure roller 45. However, the rigidity or the like differs between the thick paper and the OHP transparency. Accordingly, motion of the thick paper is different from motion of the OHP transparency after the thick paper and the OHP transparency pass through the fixing nip N1. Consequently, the appropriate stretch position of the separation aid 48 where the fixing belt 43 is looped over and stretched by the separation aid 48 to suppress variation in gloss of the toner image T precisely may vary depending on the type of the sheet P.

To address this circumstance, the controller 200 moves the presser 49 separately from the separation aid 48 to adjust the stretch position of the separation aid 48 where the fixing belt 43 is looped over and stretched by the separation aid 48 precisely according to the thickness and the type of the sheet P without changing the position of the presser 49, thus suppressing variation in gloss of the toner image T further. Additionally, while the separation aid 48 retains the appropriate stretch position of the separation aid 48 where the fixing belt 43 is looped over and stretched by the separation aid 48, fine adjustment is performed for the contact position of the presser 49, thus adjusting pressure exerted from the presser 49 to the pressure roller 45 via the fixing belt 43. Accordingly, the presser 49 suppresses waving or the like of the sheet P precisely.

As the separation aid 48 moves, the interval d between the fixing belt 43 and the separation plate 46 depicted in FIG. 5 changes. In some cases, the interval d may be greater than the thickness of the sheet P conveyed through the fixing device 40. To address this circumstance, the separation plate 46 may be movable. As the separation aid 48 moves to change the stretch position of the separation aid 48 where the fixing belt 43 is looped over and stretched by the separation aid 48, the separation plate 46 may move such that the interval d retains a predetermined length.

Alternatively, in order to reduce abrasion of the fixing belt 43 due to friction between the presser 49 and the inner circumferential surface of the fixing belt 43 and decrease a torque that drives and rotates the fixing belt 43, a slide sheet may be interposed between the presser 49 and the inner circumferential surface of the fixing belt 43.

A description is provided of a configuration of a slide sheet 149 incorporated in the fixing device 40.

FIG. 21 is an enlarged partial vertical cross-sectional view of the fixing device 40, illustrating the components situated in proximity to the exit N1e of the fixing nip N1. As illustrated in FIG. 21, the slide sheet 149 is interposed between the presser 49 and the inner circumferential surface of the fixing belt 43. FIG. 22 is a perspective view of the presser 49, the slide sheet 149 wound around the presser 49, and the support plate 24.

For example, the slide sheet 149 is a narrow, rectangular strip of cloth weaved with fiber made of resin such as polytetrafluoroethylene (PTFE). The slide sheet 149 is wound around the presser 49. As illustrated in FIG. 21, a belt side portion of the slide sheet 149 that contacts a belt side face of the presser 49 that is disposed opposite the fixing belt 43 is adhered to the presser 49 with double-sided adhesive tape or the like. The slide sheet 149 is folded back at the front edge 49f of the presser 49. The slide sheet 149 contacts and covers a roller side face of the presser 49 that is disposed opposite the fixing roller 41. As illustrated in FIG. 22, one end of the slide sheet 149 is sandwiched and secured between a platy securing member 150 and the support plate 24.

The roller side face of the presser 49 that is disposed opposite the fixing roller 41 mounts a plurality of projections 49c aligned in the axial direction of the fixing roller 41 parallel to a longitudinal direction of the presser 49 with an identical interval between the adjacent projections 49c. The slide sheet 149 includes a plurality of slits 149a through which the plurality of projections 49c penetrates, respectively. As the slits 149a of the slide sheet 149 engage the projections 49c of the presser 49, respectively, the slide sheet 149 conforms to the roller side face of the presser 49 that is disposed opposite the fixing roller 41.

The securing member 150 includes a plurality of securing projections 150a aligned in the axial direction of the fixing roller 41 parallel to the longitudinal direction of the presser 49 with an identical interval between the adjacent securing projections 150a. The support plate 24 includes a plurality of holes into which the plurality of securing projections 150a is fitted, respectively. As the securing member 150 is fastened to the support plate 24 with a screw, the securing projections 150a are inserted into the holes of the support plate 24 such that the securing projections 150a press the slide sheet 149 against the holes of the support plate 24, respectively. Accordingly, one end of the slide sheet 149 is sandwiched and secured between a belt side face of the securing member 150 that is disposed opposite the fixing belt 43 and a roller side face of the support plate 24 that is disposed opposite the fixing roller 41. Additionally, the one end of the slide sheet 149 is sandwiched and secured between the securing projections 150a of the securing member 150 and the holes of the support plate 24. Thus, the slide sheet 149 is secured to the presser 49 stably.

As the inner circumferential surface of the fixing belt 43 slides over the slide sheet 149, the fixing belt 43 applies a force directed in the sheet conveyance direction DP to the slide sheet 149. Accordingly, a roller side portion of the slide sheet 149 that is disposed opposite the fixing roller 41 and contacts the roller side face of the presser 49 may shift relative to the roller side face of the presser 49. To address this circumstance, as described above, the securing projections 150a fit the slide sheet 149 in the holes of the support plate 24 such that the slide sheet 149 is sandwiched and secured between the securing member 150 and the support plate 24. Accordingly, the roller side portion of the slide sheet 149 that is disposed opposite the fixing roller 41 and contacts the roller side face of the presser 49 does not shift relative to the roller side face of the presser 49 that is disposed opposite the fixing roller 41.

Alternatively, the slide sheet 149 may include a plurality of through holes through which the plurality of securing projections 150a penetrates, respectively. The securing projections 150a are inserted into the holes of the support plate 24 through the through holes of the slide sheet 149, securing the slide sheet 149 to the presser 49. Accordingly, the securing projections 150a prevent the roller side portion of the slide sheet 149 that is disposed opposite the fixing roller 41 and contacts the roller side face of the presser 49 from shifting relative to the roller side face of the presser 49 that is disposed opposite the fixing roller 41.

The roller side face of the presser 49 that is disposed opposite the fixing roller 41 mounts the projections 49c that engage the slits 149a of the slide sheet 149. Accordingly, the slide sheet 149 conforms to the presser 49. The projections 49c engaging the slits 149a prevent the roller side portion of the slide sheet 149 that is disposed opposite the fixing roller 41 and contacts the roller side face of the presser 49 from shifting relative to the roller side face of the presser 49 that is disposed opposite the fixing roller 41.

Since the slide sheet 149 is wound around the presser 49, the slide sheet 149 is sandwiched between the presser 49 and the inner circumferential surface of the fixing belt 43. Accordingly, compared to a configuration in which the presser 49 contacts the inner circumferential surface of the fixing belt 43 directly, the slide sheet 149 sandwiched between the presser 49 and the fixing belt 43 reduces sliding friction of the fixing belt 43, as the fixing belt 43 slides over the presser 49, and therefore reduces a driving torque of the fixing belt 43. Additionally, the slide sheet 149 suppresses abrasion of the inner circumferential surface of the fixing belt 43.

If the slide sheet 149 is attached to a belt side face of the pressing portion 49b of the presser 49 that is disposed opposite the fixing belt 43, the slide sheet 149 is sandwiched between the presser 49 and the inner circumferential surface of the fixing belt 43, attaining the advantages described above. However, if the slide sheet 149 is attached to the belt side face of the pressing portion 49b of the presser 49 that is disposed opposite the fixing belt 43, the slide sheet 149 is secured to the presser 49 by being adhered to the presser 49 with double-sided adhesive tape or the like. Accordingly, as the fixing belt 43 slides over the slide sheet 149, a force that may peel the slide sheet 149 off the pressing portion 49b of the presser 49 is applied from the inner circumferential surface of the fixing belt 43 to the presser 49. To address this circumstance, the slide sheet 149 is folded back at the front edge 49f of the presser 49, wound around the roller side face of the presser 49 that is disposed opposite the fixing roller 41, and secured to the roller side face of the presser 49 that is disposed opposite the fixing roller 41 with the securing member 150 or the like stably.

The slide sheet 149 is a sheet having a reduced friction resistance such as a PFA sheet and a PTFE sheet. If the slide sheet 149 is made of a material that reduces the coefficient of friction with the inner circumferential surface of the fixing belt 43 compared to a material of the presser 49 at least, the slide sheet 149 suppresses the driving torque of the fixing belt 43 and abrasion of the inner circumferential surface of the fixing belt 43 compared to a configuration in which the presser 49 contacts the inner circumferential surface of the fixing belt 43 directly. Alternatively, a low-friction material may coat the belt side face of the pressing portion 49b of the presser 49, that is disposed opposite the fixing belt 43 to produce a low-friction layer thereon.

Yet alternatively, in order to secure the slide sheet 149 to the roller side face of the presser 49 that is disposed opposite the fixing roller 41, the slide sheet 149 may be adhered to the roller side face of the presser 49 with double-sided adhesive tape.

The above describes the exemplary embodiments of the fixing device 40 installed in the image forming apparatus 1000 such as a copier, a printer, a facsimile machine, and an MFP that forms a toner image T on a sheet P by electrophotography. Alternatively, the exemplary embodiments of the fixing device 40 may be applied to a fixing device that dries an ink image formed on a sheet with ink and is installed in an image forming apparatus such as a copier, a printer, a facsimile machine, and an MFP that forms an ink image on a sheet by an inkjet printing system, for example.

The exemplary embodiments described above are one example of a fixing device (e.g., the fixing devices 40, 40S, and 40T) and attain advantages below in a plurality of aspects 1 to 20.

A description is provided of advantages of the fixing device in the aspect 1.

As illustrated in FIG. 2, the fixing device includes a fixing belt (e.g., the fixing belt 43), a nip former (e.g., the fixing roller 41), a pressure rotator (e.g., the pressure roller 45), a heater (e.g., the heater 44), and a presser (e.g., the presser 49). The fixing belt 43 is an endless belt stretched taut across a plurality of stretchers. The fixing roller 41 serves as a nip former and one of the plurality of stretchers that stretches the fixing belt. The pressure roller 45 serves as a pressure rotator disposed opposite the nip former via the fixing belt and pressed against the nip former via the fixing belt to form a fixing nip (e.g., the fixing nip N1) between the fixing belt and the pressure rotator. A recording medium (e.g., a sheet P) is conveyed through the fixing nip. The heater 44 serves as a heater that heats the fixing belt. The presser 49 serves as a presser disposed downstream from an exit (e.g., the exit N1e) of the fixing nip in a recording medium conveyance direction (e.g., the sheet conveyance direction DP). The presser brings the fixing belt into contact with the pressure rotator or presses the fixing belt against the pressure rotator. As illustrated in FIG. 10, the nip former includes an elastic layer (e.g., the elastic layer 41b) as a surface layer.

A description is provided of a construction of a comparative fixing device in which fixing failure such as variation in gloss of a toner image on a recording medium may occur as below.

The comparative fixing device includes a fixing belt stretched taut across a plurality of stretchers and heated by a heater. A pressure rotator (e.g., a pressure roller) is pressed against a nip former (e.g., a fixing roller), serving as one of the plurality of stretchers, via the fixing belt to form a fixing nip between the fixing belt and the pressure rotator while the pressure rotator rotates. As a recording medium bearing a toner image is conveyed through the fixing nip, the fixing belt and the pressure rotator fix the toner image on the recording medium.

A separation pad (e.g., a block) is disposed downstream from the fixing nip in a recording medium conveyance direction. The separation pad contacts an inner circumferential surface of the fixing belt to increase a curvature of the fixing belt. The separation pad presses the fixing belt against the pressure rotator to wind the fixing belt around the pressure rotator after the fixing belt passes through the fixing nip. A platy presser, interposed between the nip former and the separation pad, presses the fixing belt against the pressure rotator.

If the presser is absent, a non-pressurization span of the fixing belt that is interposed between the nip former and the separation pad in the recording medium conveyance direction is not pressed against the pressure rotator. Steam or the like generated in the non-pressurization span becomes air bubbles between the fixing belt and the recording medium. As the air bubbles move to a pressurization span, disposed downstream from the non-pressurization span in the recording medium conveyance direction, where the separation pad presses the fixing belt against the pressure rotator, the separation pad exerts pressure that moves the air bubbles over a surface of the recording medium and pushes the air bubbles out of the pressurization span. Accordingly, the air bubbles damage the toner image on the recording medium that is solidified insufficiently, causing fixing failure such as variation in gloss of the toner image on the recording medium.

To address this circumstance, the presser of the comparative fixing device is interposed between the nip former and the separation pad. The presser narrows the non-pressurization span, suppressing generation of steam in the non-pressurization span and thereby suppressing variation in gloss of the toner image on the recording medium. However, the presser may not narrow the non-pressurization span sufficiently, causing fixing failure such as variation in gloss of the toner image on the recording medium due to a reason below.

The nip former such as the fixing roller is a hard roller that is barely deformed by pressure exerted by the pressure rotator. Accordingly, a gap between the nip former and the inner circumferential surface of the fixing belt is enlarged gradually from an exit of the fixing nip formed between the fixing belt and the pressure rotator to define a wedge shape. The gap between the nip former and the inner circumferential surface of the fixing belt at a position in proximity to the exit of the fixing nip is smaller than a thickness of the platy presser. If the presser comes into contact with an outer circumferential surface of the nip former, a front edge of the presser may damage the outer circumferential surface of the nip former.

To address this circumstance, the presser is requested to be isolated from the nip former. However, the presser is not placed in the wedge-shaped gap provided between the nip former and the inner circumferential surface of the fixing belt and is not situated in proximity to the exit of the fixing nip because the gap is smaller than the thickness of the platy presser. Accordingly, the presser is not close to the exit of the fixing nip sufficiently and fails to narrow the non-pressurization span sufficiently.

Conversely, in the aspect 1, the elastic layer of the nip former is deformed by pressure from the pressure rotator. Accordingly, as illustrated in FIG. 10, at the exit of the fixing nip, the outer circumferential surface of the nip former is contoured to bulge sharply from the inner circumferential surface of the fixing belt. Consequently, the presser is close to the exit of the fixing nip sufficiently without contacting the outer circumferential surface of the nip former. Thus, the presser in the aspect 1 narrows the non-pressurization span (e.g., the border N2s) further than the presser of the comparative fixing device, suppressing fixing failure such as variation in gloss of the toner image on the recording medium more precisely than the presser of the comparative fixing device.

A description is provided of advantages of the fixing device in the aspect 2.

According to the aspect 1, as illustrated in FIG. 10, the elastic layer of the nip former is elastically deformed by pressure from the pressure rotator to reduce a gap between the nip former and the presser in a rotation direction (e.g., the rotation direction D43) of the fixing belt. According to this exemplary embodiment, elastic deformation of the elastic layer of the nip former is defined by a thickness of the elastic layer, a material of the elastic layer, an amount of engagement of the pressure rotator with the nip former, and the like. Accordingly, as described in the exemplary embodiments, the elastic layer of the nip former decreases the border N2s in the recording medium conveyance direction where a component that contacts the fixing belt directly to press the fixing belt against the pressure rotator is absent.

A description is provided of advantages of the fixing device in the aspect 3.

According to the aspect 2, after the elastic layer of the nip former is elastically deformed, the elastic layer of the nip former is isolated from the presser. Accordingly, as described in the exemplary embodiments, the presser does not damage the elastic layer of the nip former.

A description is provided of advantages of the fixing device in the aspect 4.

According to the aspect 3, even if the elastic layer of the nip former thermally expands, the elastic layer of the nip former retains isolation from the presser.

Accordingly, even when the fixing belt and the pressure rotator fix the toner image on the recording medium under heat and pressure, the elastic layer of the nip former does not come into contact with the presser, preventing the presser from damaging the elastic layer of the nip former.

A description is provided of advantages of the fixing device in the aspect 5.

According to the aspect 3 or 4, as illustrated in FIG. 11, the fixing device further includes a follower (e.g., the follower 80) that moves the presser in accordance with movement of the nip former that changes a tangent to the outer circumferential surface of the nip former. Accordingly, as described in the exemplary embodiments, the follower retains isolation of the presser from the elastic layer of the nip former.

A description is provided of advantages of the fixing device in the aspect 6.

According to the aspect 5, as illustrated in FIG. 11, the follower includes an abutment (e.g., the abutment 82) that contacts the outer circumferential surface of the nip former. A coefficient of friction between the abutment of the follower and the outer circumferential surface of the nip former is smaller than a coefficient of friction between the fixing belt and the outer circumferential surface of the nip former. Accordingly, as described in the exemplary embodiments, the abutment of the follower suppresses abrasion of a contact portion (e.g., the low-friction portion 41c depicted in FIG. 12) of the nip former that contacts the abutment of the follower and suppresses slippage of the nip former over the fixing belt.

A description is provided of advantages of the fixing device in the aspect 7.

According to the aspect 6, when the contact portion and other portion of the nip former are made of an identical material, a coefficient of friction between the abutment of the follower and the contact portion of the outer circumferential surface of the nip former that contacts the abutment of the follower is smaller than a coefficient of friction between the fixing belt and other portion of the outer circumferential surface of the nip former. Accordingly, the coefficient of friction between the abutment of the follower and the outer circumferential surface of the nip former is smaller than the coefficient of friction between the fixing belt and the outer circumferential surface of the nip former.

A description is provided of advantages of the fixing device in the aspect 8.

According to the aspect 7, the contact portion of the outer circumferential surface of the nip former that contacts the abutment of the follower is made of a friction reducing material coating the nip former such as self-lubricating resin that reduces friction between the nip former and the abutment of the follower. Alternatively, the contact portion of the nip former may be a friction reducing tube wound around the nip former. Accordingly, the coefficient of friction between the abutment of the follower and the contact portion of the outer circumferential surface of the nip former that contacts the abutment of the follower is smaller than the coefficient of friction between the fixing belt and other portion of the outer circumferential surface of the nip former.

A description is provided of advantages of the fixing device in the aspect 9.

According to the aspect 7 or 8, as illustrated in FIG. 12, the contact portion of the outer circumferential surface of the nip former that contacts the abutment of the follower is disposed outboard from a conveyance span (e.g., the conveyance span CS) of the fixing belt in an axial direction thereof where the recording medium is conveyed over the fixing belt. Accordingly, as described in the exemplary embodiments, even if the contact portion of the nip former that contacts the abutment of the follower suffers from abrasion due to sliding of the nip former over the abutment of the follower, abrasion of the contact portion does not adversely affect fixing performance of the fixing belt.

A description is provided of advantages of the fixing device in the aspect 10.

According to any one of the aspects 1 to 9, a hardness of the nip former is smaller than a hardness of the pressure rotator. Accordingly, as described in the exemplary embodiments, the pressure rotator presses against and deforms the elastic layer of the nip former properly to eliminate a wedge-shaped gap (e.g., the gap G depicted in FIG. 10) between the nip former and the fixing belt, decreasing the gap between the nip former and the presser in the rotation direction of the fixing belt.

A description is provided of advantages of the fixing device in the aspect 11.

As illustrated in FIG. 13, the fixing device further includes a detector (e.g., the gap detecting sensor 136) and a pressure adjuster (e.g., the pressurization assembly 201). The detector detects a gap between the exit of the fixing nip and an upstream edge (e.g., the front edge 49f depicted in FIG. 5) of the presser in the rotation direction of the fixing belt. The pressure adjuster adjusts an amount of pressure exerted by the pressure rotator to the nip former based on a detection result provided by the detector.

Accordingly, as described in the exemplary embodiments, as the amount of pressurization of the pressure rotator to the nip former increases, an amount of deformation of the elastic layer of the nip former increases, thus decreasing the gap between the nip former and the presser in the recording medium conveyance direction. Conversely, as the amount of pressurization of the pressure rotator to the nip former decreases, the amount of deformation of the elastic layer of the nip former decreases, thus increasing the gap between the nip former and the presser in the recording medium conveyance direction.

Hence, the pressure adjuster adjusts the amount of pressurization of the pressure rotator to the nip former based on the detection result provided by the detector so as to retain the gap between the nip former and the presser in the recording medium conveyance direction to be a predetermined length. As a result, the pressure adjuster prevents the nip former from coming into contact with the presser and suppresses enlargement of the border N2s.

A description is provided of advantages of the fixing device in the aspect 12.

According to any one of the aspects 1 to 11, the fixing device further includes a separator (e.g., the separation aid 48). As illustrated in FIG. 5, the separator is disposed downstream from a downstream end (e.g., a downstream end 49g) of the presser in the rotation direction of the fixing belt. The separator is isolated from the pressure rotator. The fixing belt is looped over and stretched by the separator. Accordingly, as described above in the exemplary embodiments, a curvature of the separator separates a soft recording medium from the fixing belt. The soft recording medium includes thin paper and a recording medium bearing a toner image extending to a leading end of the recording medium, which are not separated from the fixing belt by a curvature of the fixing belt at an exit of a post nip (e.g., the post nip N2) formed between the fixing belt and the pressure rotator by the presser pressing the fixing belt against the pressure rotator. Since the separator is isolated from the pressure rotator, the separator improves durability of the pressure rotator as described above in the exemplary embodiments.

A description is provided of advantages of the fixing device in the aspect 13.

According to the aspect 12, as illustrated in FIG. 18, the fixing device further includes a mover (e.g., the mover 20) and a stretch position adjuster constructed of step screws (e.g., the step screws 49d and 48b). The mover moves the presser between a contact position where the presser brings the fixing belt into contact with the pressure rotator or presses the fixing belt against the pressure rotator and an isolation position where the presser isolates the fixing belt from the pressure rotator. The stretch position adjuster changes a stretch position where the separator stretches the fixing belt.

The presser is movable between the contact position where the presser brings the fixing belt into contact with the pressure rotator or the presser presses the fixing belt against the pressure rotator and the isolation position where the presser isolates the fixing belt from the pressure rotator. Accordingly, when no recording medium is conveyed through the fixing device or when the recording medium conveyed toward the fixing nip is a type of a sheet that is not susceptible to waving such as thick paper, the presser is situated at the isolation position where the presser isolates the fixing belt from the pressure rotator. Thus, the presser reduces a load imposed by the presser to the fixing belt and the pressure rotator while the presser presses the fixing belt against the pressure rotator, extending the life of the fixing belt and the pressure rotator.

Additionally, as described above in the exemplary embodiments, the stretch position adjuster changes the stretch position where the separator stretches the fixing belt. Accordingly, the stretch position adjuster adjusts the stretch position where the separator stretches the fixing belt to an appropriate position according to the position of the presser and the type of the recording medium. Consequently, the stretch position adjuster prevents variation in gloss from appearing on a toner image according to the position of the presser and the type of the recording medium that is defined by the thickness and the rigidity of the recording medium.

A description is provided of advantages of the fixing device in the aspect 14.

According to the aspect 13, as illustrated in FIG. 18, the fixing device further includes a controller (e.g., the controller 200). The controller controls the mover, based on the type of the recording medium conveyed toward the fixing nip or the like, to move the presser to one of the contact position where the presser brings the fixing belt into contact with the pressure rotator or the presser presses the fixing belt against the pressure rotator and the isolation position where the presser isolates the fixing belt from the pressure rotator. The stretch position adjuster adjusts the stretch position where the separator stretches the fixing belt according to the position of the presser.

Accordingly, if the recording medium is a type of a sheet (e.g., an OHP transparency and thick paper) that is not susceptible to waving as the recording medium discharges and reabsorbs steam while the recording medium is conveyed to a separation position where the separator separates the recording medium from the fixing belt, the stretch position adjuster moves the presser to the isolation position where the presser isolates the fixing belt from the pressure rotator. Consequently, the presser reduces the load imposed by the presser to the fixing belt and the pressure rotator, improving durability of the fixing belt and the pressure rotator. Additionally, the stretch position adjuster reduces friction between the presser and the inner circumferential surface of the fixing belt, suppressing abrasion of the inner circumferential surface of the fixing belt.

Conversely, if the recording medium is a type of a sheet that is susceptible to waving such as thin paper while the recording medium is conveyed to the separation position where the separator separates the recording medium from the fixing belt, the stretch position adjuster moves the presser to the contact position where the presser brings the fixing belt into contact with the pressure rotator or the presser presses the fixing belt against the pressure rotator. Consequently, the stretch position adjuster prevents the recording medium from waving while the recording medium is conveyed to the separation position where the separator separates the recording medium from the fixing belt.

The controller controls the mover, based on the type of the recording medium conveyed toward the fixing nip or the like, to move the presser to one of the contact position where the presser brings the fixing belt into contact with the pressure rotator or the presser presses the fixing belt against the pressure rotator and the isolation position where the presser isolates the fixing belt from the pressure rotator. Thus, the controller suppresses waving of the recording medium and reduces the load imposed to the fixing belt and the pressure rotator.

The stretch position adjuster adjusts the stretch position where the separator stretches the fixing belt to an appropriate position according to the position of the presser. For example, the stretch position adjuster contacts the presser and the separator to move the separator in accordance with movement of the presser. Accordingly, either the recording medium is a type of a sheet (e.g., an OHP transparency and thick paper) that is not susceptible to waving as the recording medium discharges and reabsorbs steam or a type of a sheet (e.g., thin paper) that is susceptible to waving while the recording medium is conveyed to the separation position where the separator separates the recording medium from the fixing belt, the controller suppresses variation in gloss of the toner image on the recording medium.

A description is provided of advantages of the fixing device in the aspect 15.

According to the aspect 14, the controller drives the mover separately from the stretch position adjuster. Accordingly, as described above in the exemplary embodiments, the stretch position adjuster adjusts the stretch position of the separator where the separator stretches the fixing belt precisely according to the thickness and the type of the recording medium without changing the position of the presser, thus suppressing variation in gloss of the toner image further. Additionally, while the separator retains the appropriate stretch position of the separator where the separator stretches the fixing belt, fine adjustment is performed for the contact position of the presser, thus adjusting pressure exerted from the presser to the pressure rotator via the fixing belt. Accordingly, the presser suppresses waving or the like of the recording medium precisely.

A description is provided of advantages of the fixing device in the aspect 16.

According to any one of the aspects 13 to 15, as illustrated in FIG. 20, when no recording medium is conveyed through the fixing device, the mover moves the presser to the isolation position where the presser isolates the fixing belt from the pressure rotator. Accordingly, as described above in the exemplary embodiments, compared to a configuration in which the presser presses the fixing belt against the pressure rotator constantly, the presser reduces the load imposed by the presser to the fixing belt and the pressure rotator, improving durability of the fixing belt and the pressure rotator.

A description is provided of advantages of the fixing device in the aspect 17.

According to any one of the aspects 1 to 16, the presser is a resilient plate. Accordingly, as described above in the exemplary embodiments, compared to a configuration in which the presser is a block, the presser made of the resilient plate attains a reduced thermal capacity. Thus, the presser draws less heat from the fixing belt and thereby suppresses waste of heat. Accordingly, compared to the presser made of the block, the presser made of the resilient plate shortens a waiting time for the user to wait until the fixing belt is heated to a target temperature. Additionally, compared to the presser made of the block, the presser made of the resilient plate suppresses power consumption, saving energy.

Since the presser is resilient, the presser deforms readily to curve along an outer circumferential surface of the pressure rotator precisely, thus pressing the fixing belt against the pressure rotator precisely.

A description is provided of advantages of the fixing device in the aspect 18.

According to any one of the aspects 1 to 17, as illustrated in FIG. 21, a friction reducer (e.g., the slide sheet 149) is sandwiched between the presser and the fixing belt. A coefficient of friction between the friction reducer and the inner circumferential surface of the fixing belt is smaller than a coefficient of friction between the presser and the inner circumferential surface of the fixing belt.

Accordingly, as described above with reference to FIGS. 21 and 22, compared to a configuration in which the presser contacts the inner circumferential surface of the fixing belt directly, the friction reducer sandwiched between the presser and the fixing belt reduces sliding friction of the fixing belt as the fixing belt slides over the presser via the friction reducer. Consequently, the friction reducer reduces abrasion of the inner circumferential surface of the fixing belt and a driving torque of the fixing belt.

A description is provided of advantages of the fixing device in the aspect 19.

As illustrated in FIG. 2, the fixing device includes a fixing belt (e.g., the fixing belt 43), a nip former (e.g., the fixing roller 41), a pressure rotator (e.g., the pressure roller 45), a heater (e.g., the heater 44), and a presser (e.g., the presser 49). The fixing belt is an endless belt stretched taut across a plurality of stretchers. The fixing roller 41 serves as a nip former and one of the plurality of stretchers that stretches the fixing belt. The pressure roller 45 serves as a pressure rotator disposed opposite the nip former and pressed against the nip former via the fixing belt to form a fixing nip (e.g., the fixing nip N1) between the fixing belt and the pressure rotator. A recording medium (e.g., a sheet P) is conveyed through the fixing nip. The heater 44 serves as a heater that heats the fixing belt. The presser 49 serves as a presser disposed downstream from an exit (e.g., the exit N1e depicted in FIG. 5) of the fixing nip in a recording medium conveyance direction (e.g., the sheet conveyance direction DP). The presser brings the fixing belt into contact with the pressure rotator or presses the fixing belt against the pressure rotator.

As illustrated in FIG. 21, a friction reducer (e.g., the slide sheet 149) is sandwiched between the presser and the fixing belt. A coefficient of friction between the friction reducer and the inner circumferential surface of the fixing belt is smaller than a coefficient of friction between the presser and the inner circumferential surface of the fixing belt.

Accordingly, as described above with reference to FIGS. 21 and 22, compared to the configuration in which the presser contacts the inner circumferential surface of the fixing belt directly, the friction reducer sandwiched between the presser and the fixing belt reduces sliding friction of the fixing belt as the fixing belt slides over the presser via the friction reducer. Consequently, the friction reducer reduces abrasion of the inner circumferential surface of the fixing belt and a driving torque of the fixing belt.

A description is provided of advantages of an image forming apparatus incorporating the fixing device in the aspect 20.

As illustrated in FIG. 1, an image forming apparatus (e.g., the image forming apparatus 1000) includes an image forming device (e.g., the image forming units 2Y, 2M, 2C, and 2K) that forms a toner image. The image forming device includes a latent image bearer (e.g., the photoconductors 3Y, 3M, 3C, and 3K), a charger (e.g., the charger 5Y), an optical writing unit (e.g., the optical writing units 1YM and 1CK), and a developing device (e.g., the developing device 4Y). The image forming apparatus further includes a transfer device (e.g., the primary transfer unit 60 and the secondary transfer unit 78) to transfer the toner image formed on the latent image bearer onto a recording medium (e.g., a sheet P). The image forming apparatus further includes a fixing device (e.g., the fixing device 40) according to any one of the aspects 1 to 19 to fix the toner image on the recording medium.

Accordingly, the fixing device and the image forming apparatus suppress formation of a faulty toner image having variation in gloss or the like.

According to the exemplary embodiments described above, the fixing belt 43 serves as a fixing belt. Alternatively, a fixing film, a fixing sleeve, or the like may be used as a fixing belt. Further, the pressure roller 45 serves as a pressure rotator. Alternatively, a pressure belt or the like may be used as a pressure rotator.

The above-described embodiments are illustrative and do not limit the present disclosure. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and features of different illustrative embodiments may be combined with each other and substituted for each other within the scope of the present invention.

Any one of the above-described operations may be performed in various other ways, for example, in an order different from the one described above.

Number	Date	Country	Kind
2016-055940	Mar 2016	JP	national
2016-134472	Jul 2016	JP	national
2016-197834	Oct 2016	JP	national

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Fixing device and image forming apparatus

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CPC

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CPC

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Abstract

Description

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Priority Claims (3)

US Referenced Citations (19)

Foreign Referenced Citations (19)

Related Publications (1)