Patent Grant
9372457
This application is based on and claims the benefit of priority from Japanese Patent application No. 2014-227113 filed on Nov. 7, 2014, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a fixing device configured to fix a toner image onto a recording medium and an image forming apparatus including the fixing device.
Conventionally, an electrographic image forming apparatus, such as a copying machine or a printer, includes a fixing device configured to fix a toner image onto a recording medium, such as a sheet.
For example, there is a fixing device including a fixing belt, a pressuring member configured to come into pressure contact with the fixing belt so as to form a fixing nip, a heat source configured to heat the fixing belt, a heating stop device configured to face an outer circumferential face of the fixing belt. In such a fixing device, upon an excessive rise in temperature of the fixing belt, the heating stop device operates so as to stop the fixing belt from heating by the heat source.
In the fixing device configured as described above, there is a concern that, when a facing interval between the fixing belt and the heating stop device is too narrow, the heating stop device operates even though the temperature of the fixing belt does not excessively rise. On the other hand, there is a concern that, when the facing interval is widened, if the fixing belt is broken in the circumferential direction, a timing at which the heating stop device operates delays.
In accordance with an embodiment of the present disclosure, a fixing device includes a fixing belt, a pressuring member, a heat source, a pressing member, a heating stop device, shape restricting members and biasing members. The fixing belt is configured to be rotatable around a rotation axis. The pressing member is configured to be rotatable and to come into pressure contact with the fixing belt so as to form a fixing nip. The heat source is configured to heat the fixing belt. The pressing member is configured to press the fixing belt to a side of the pressuring member. The heating stop device is configured to face an outer circumferential face of the fixing belt and to operate at an operating temperature so as to stop the heat source from heating the fixing belt. The shape restricting members are attached to both end parts of the fixing belt and restricts a shape of the fixing belt. The biasing members are configured to bias the shape restricting members toward an inside in a direction of the rotation axis. When the fixing belt is broken in a circumferential direction, the shape restricting members move toward the inside in the direction of the rotation axis by biasing force of the biasing members and the shape restricting members press the fixing belt toward the inside in the direction of the rotation axis so that at least a part of the fixing belt is deformed to a close side to the heating stop device.
In accordance with an embodiment of the present disclosure, an image forming apparatus includes the above-mentioned fixing device.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown byway of illustrative example.
First, with reference to
The printer 1 includes a box-formed printer main body 2. In a lower part of the printer main body 2, a sheet feeding cartridge 3 configured to store sheets (recording medium) is installed and, on the top surface of the printer main body 2, a sheet ejecting tray 4 is mounted. On the top surface of the printer main body 2, an upper cover 5 is openably/closably attached at a left-hand side of the sheet ejecting tray 4 and, below the upper cover 5, a toner container 6 is installed.
In an upper part of the printer main body 2, an exposure device 7 composed of a laser scanning unit (LSU) is installed below the sheet ejecting tray 4. Below the exposure device 7, an image forming unit 8 is installed. In the image forming unit 8, a photosensitive drum 10 as an image carrier is rotatably installed. Around the photosensitive drum 10, a charger 11, a development device 12, a transfer roller 13 and a cleaning device 14 are located along a rotating direction (refer to arrow X in
Inside the printer main body 2, a sheet conveying path 15 is arranged. At an upper stream end of the conveying path 15, a sheet feeder 16 is positioned. At an intermediate stream part of the conveying path 15, a transferring unit 17 constructed of the photosensitive drum 10 and transfer roller 13 is positioned. At a lower stream part of the conveying path 15, a fixing unit 18 is positioned. At a lower stream end of the conveying path 15, a sheet ejecting unit 20 is positioned. Below the conveying path 15, an inversion path 21 for duplex printing is arranged.
Next, the operation of forming an image by the printer 1 having such a configuration will be described.
When the power is supplied to the printer 1, various parameters are initialized and initial determination, such as temperature determination of the fixing unit 18, is carried out. Subsequently, in the printer 1, when image data is inputted and a printing start is directed from a computer or the like connected with the printer 1, an image forming operation is carried out as follows.
First, the surface of the photosensitive drum 10 is electrically charged by the charger 11. Then, exposure corresponding to the image data on the photosensitive drum 10 is carried out by a laser (refer to two-dot chain line P in
On the other hand, a sheet fed from the sheet feeding cartridge 3 by the sheet feeder 16 is conveyed to the transferring unit 17 in a suitable timing for the above-mentioned image forming operation, and then, the toner image on the photosensitive drum 10 is transferred onto the sheet in the transferring unit 17. The sheet with the transferred toner image is conveyed to a lower stream on the conveying path 15 to go forward to the fixing unit 18, and then, the toner image is fixed on the sheet in the fixing unit 18. The sheet with the fixed toner image is ejected from the sheet ejecting unit 20 to the sheet ejecting tray 4. Toner remained on the photosensitive drum 10 is collected by the cleaning device 14.
Next, the fixing device 18 will be described in detail with reference to
As shown in
The fixing belt 22 is formed in a nearly cylindrical shape elongated in the forward and backward directions. The fixing belt 22 is provided rotatably around a rotation axis A elongated in the forward and backward directions. That is, in the present embodiment, the forward and backward directions are a rotation axis direction of the fixing belt 22. The fixing belt 22 includes a sheet passing region R1 and non-sheet passing regions R2 which are provided at both front and rear sides (an outside in the forward and backward directions of the sheet passing region R1) of the sheet passing region R1. The sheet passing region R1 is a region through which sheets of a maximum size pass. Each non-sheet passing region R2 is a region through which the sheets of the maximum size do not pass.
The fixing belt 22 has flexibility, and is endless in a circumferential direction. The fixing belt 22 includes a base material layer 35, an elastic layer 36 which is provided around this base material layer 35 and a release layer 37 which covers this elastic layer 36, for example. The base material layer 35 of the fixing belt 22 is made of a metal, such as SUS or nickel. In addition, the base material layer 35 of the fixing belt 22 may be made of a resin, such as a PI (polyimide). The elastic layer 36 of the fixing belt 22 is made of a silicon rubber, for example, and has a larger thermal expansion coefficient than a thermal expansion coefficient of the base material layer 35 of the fixing belt 22. The thickness of the elastic layer 36 of the fixing belt 22 is 270 μm, for example. The release layer 37 of the fixing belt 22 is made of a PFA tube, for example. The thickness of the release layer 37 of the fixing belt 22 is 20 μm, for example.
The pressuring roller 23 is formed in a nearly columnar shape elongated in the forward and backward directions. The pressuring roller 23 comes into pressure contact with the fixing belt 22 so as to form a fixing nip 39 between the fixing belt 22 and the pressuring roller 23. The pressuring roller 23 is rotatably provided.
The pressuring roller 23 includes a columnar core material 40, an elastic layer 41 which is provided around this core material 40 and a release layer 42 which covers this elastic layer 41, for example. The core material 40 of the pressuring roller 23 is made of a metal, such as an iron. The elastic layer 41 of the pressuring roller 23 is made of a silicon rubber, for example. The release layer 42 of the pressuring roller 23 is made of a PFA tube, for example.
The heater 24 is configured as a halogen heater, for example. The heater 24 is arranged at an upper part (a part at a far side from the pressuring roller 23) in an internal space of the fixing belt 22, and is provided at a position displaced upward (the far side from the pressuring roller 23) from the rotation axis A of the fixing belt 22. Hence, in the present embodiment, an upper end part 22a of the fixing belt 22 is a part of the fixing belt 22 which is the closest to the heater 24.
The reflecting plate 25 is formed in a shape elongated in the forward and backward directions. The reflecting plate 25 is made of a metal, such as an aluminum alloy for brightness. The reflecting plate 25 is arranged between the heater 24 and the supporting member 26. A cross section of the reflecting plate 25 is formed in a U shape which protrudes upward (a far side from the pressuring roller 23).
The reflecting plate 25 includes a main body part 44 which is provided nearly horizontally, and guide parts 45 which are bent downward from both left and right end parts (end parts at an upstream side and a downstream side in the sheet conveying direction) of the main body part 44. A top face of the main body part 44 is a reflection face (mirror face) which faces the heater 24, and reflects a radiation heat radiated from the heater 24, to an inner circumferential face of the fixing belt 22.
The supporting member 26 is formed in a shape elongated in the forward and backward directions. An upper part of the supporting member 26 is inserted between the guide parts 45 of the reflecting plate 25. The supporting member 26 supports the reflecting plate 25 via a spacer 51, and is not in direct contact with the reflecting plate 25. The supporting member 26 is formed by combining a pair of L-shaped sheet metals 52, and has a nearly rectangular cross-sectional shape. At a lower right corner part of the supporting member 26, an engaging protrusion 53 which protrudes downward is formed. The engaging protrusion 53 is formed by elongating one of the sheet metals 52 downward.
The pressing member 27 is formed in a long flat shape in the forward and backward directions. The pressing member 27 is made of a heat-resistant resin, such as an LCP (Liquid Crystal Polymer). At a right end part of a top face of the pressing member 27, an engaging convex part 55 is formed. The engaging convex part 55 engages with the engaging protrusion 53 of the supporting member 26. In the top face of the pressing member 27, a plurality of bosses 56 are formed so as to protrude. An upper end part of each boss 56 comes into contact with a lower face of the supporting member 26. According to the above-mentioned configuration, the supporting member 26 supports the pressing member 27, and restricts a warp of the pressing member 27.
A right side part (a part at a downstream side in the sheet conveying direction) of the lower face of the pressing member 27 is inclined downward (toward the pressuring roller 23) from the left side (an upstream side in the sheet conveying direction) to the right side (the downstream side in the sheet conveying direction). The lower face of the pressing member 27 presses the fixing belt 22 downward (toward the pressuring roller 23).
Each cover member 28 is formed in a nearly U shape when seen from a front view. A position in the forward and backward directions of each cover member 28 meets each non-sheet passing region R2 of the fixing belt 22 and has a function of blocking a radiation heat traveling from the heater 24 to each non-sheet passing region R2 of the fixing belt 22.
Each cover member 28 includes a curved part 57 which is curved upward in an arc shape, and attachment parts 58 which are bent downward from both left and right end parts (end parts at the upstream side and the downstream side in the sheet conveying direction) of the curved part 57. The curved part 57 is arranged along the inner circumferential face of the fixing belt 22. A lower end part of each attachment part 58 is attached to each one of both left and right side faces of the supporting member 26.
The thermocut 29 is a thermostat of a bimetallic type (a type which configures a contact point by using two types of metals having different thermal expansion coefficients), for example. The thermocut 29 is arranged directly above the upper end part 22a of the fixing belt 22 (a part of the fixing belt 22 which is the closest to the heater 24), and faces an outer circumferential face of the upper end part 22a of the fixing belt 22. The thermocut 29 is provided at a position meeting a forward-and-backward direction center part Z (corresponding to a forward-and-backward direction center part of the entire fixing belt 22, too) of the sheet passing region R1 of the fixing belt 22).
Each shape restricting member 30 is arranged closer to the outside in the forward and backward directions than each cover member 28. Each shape restricting member 30 includes a restricting piece 60 and a ring piece 61 which is attached to the restricting piece 60.
The restricting piece 60 of each shape restricting member 30 includes a base part 62, and a restricting part 63 which is formed in a face at an inside in the forward and backward directions of the base part 62 so as to protrude. A through-hole 64 which penetrates the base part 62 and the restricting part 63 is provided to the restricting piece 60 along the forward and backward directions, and the heater 24 penetrates this through-hole 64. The restricting part 63 is curved in an arc shape along an outer circumference of the through-hole 64, and is formed in a nearly downward C shape. The restricting part 63 is inserted in the both front and rear end parts of the fixing belt 22. Consequently, the shape of the fixing belt 22 is restricted (deformation of the fixing belt 22 is prevented).
The ring piece 61 of each shape restricting member 30 is formed in an annular shape. The ring piece 61 is attached to an outer circumference of the restricting part 63 of the restricting piece 60. The ring piece 61 is arranged at the outside in the forward and backward directions of the both front and rear end parts of the fixing belt 22, and restricts meandering of the fixing belt 22 (movement to the outside in the forward and backward directions). The ring piece 61 is arranged at the inside in the forward and backward directions of the base part 62 of the restricting piece 60, and thereby restricts movement of the ring piece 61 to the outside in the forward and backward directions.
The end part of each coil spring 31 at the outside in the forward and backward directions comes into contact with a spring bearing part 66. The spring bearing part 66 is formed in a fixing frame (not shown) in which the fixing belt 22 and the pressuring roller 23 are housed, for example. The end part of each coil spring 31 at the inside in the forward and backward directions comes into contact with a face of the base part 62 of the restricting piece 60 of each shape restricting member 30 at the outside in the forward and backward directions. As indicated by outlined arrows in
Next, a control system of the fixing device 18 will be described with reference to
The fixing device 18 includes a control part 71 (CPU). The control part 71 is connected to a storage part 72 which is configured as a storage device, such as a ROM or a RAM, and the control part 71 is configured to control each part of the fixing device 18 based on a control program or control data stored in the storage part 72. The storage part 72 stores an operating temperature T of the thermocut 29.
The control part 71 is connected to a drive source 73 configured as a motor or the like, and the drive source 73 is connected to the pressuring roller 23. Further, based on a signal from the control part 71, the drive source 73 rotates the pressuring roller 23.
The control part 71 is connected to a power supply 74, and the power supply 74 is connected to the heater 24. Further, based on a signal from the control part 71, power is supplied from the power supply 74 to the heater 24 so as to operate the heater 24. On a power supply route from the power supply 74 to the heater 24, the thermocut 29 is provided. The thermocut 29 is configured to operate at the operating temperature T, cut a power supply from the power supply 74 to the heater 24, and stop the heater 24 from heating the fixing belt 22.
To fix a toner image on a sheet in the fixing device 18 applying the above-mentioned configuration, the drive source 73 rotates the pressuring roller 23 (see arrow B in
Further, to fix a toner image on a sheet, power is supplied from the power supply 74 to the heater 24 so as to operate the heater 24. When the heater 24 is operated in this way, the heater 24 radiates a radiation heat. Part of the radiation heat radiated from the heater 24 is directly radiated on and is absorbed in the inner circumferential face of the fixing belt 22 as indicated by arrow D in
By the way, in the fixing device 18 applying the above-mentioned configuration, even when the heater 24 stops heating the fixing belt 22 in response to the stop of the fixing belt 22, the upper end part 22a of the fixing belt 22 is locally heated by a remaining heat of the heater 24 and overshoots (a rise in the temperature) in some cases. There is a concern that, when a facing interval between the upper end part 22a of the fixing belt 22 and the thermocut 29 is too narrow, if the upper end part 22a of the fixing belt 22 overshoots as described above, even though the temperature of the fixing belt 22 does not excessively rise, the thermocut 29 operates. When the thermocut 29 operates once, it is difficult to restore the thermocut 29 to a state before the operation, and therefore it is generally necessary to exchange the entire fixing device 18.
To avoid such a situation, it is necessary to widen the facing interval between the upper end part 22a of the fixing belt 22 and the thermocut 29. However, there is a concern that, when the facing interval is widened in this way, a timing at which the thermocut 29 operates upon an excessive rise in the temperature of the fixing belt 22 delays. There is a concern that, particularly when a configuration where the pressing member 27 of a flat shape presses the fixing belt 22 downward as in the present embodiment is applied, if the fixing belt 22 is broken in the circumferential direction, the fixing belt 22 is deformed in a horizontally long elliptical shape. There is a concern that, when the fixing belt 22 is deformed in the horizontally long elliptical shape in this way, the facing interval between the upper end part 22a of the fixing belt 22 and the thermocut 29 further widens, and a timing at which the thermocut 29 operates further delays. Hence, in the present embodiment, even when the fixing belt 22 is broken in the circumferential direction, the thermocut 29 is operated at an adequate timing as follows.
As shown in
By contrast with this, as shown in
In the present embodiment, when the fixing belt 22 is broken in the circumferential direction as described above, it is possible to narrow the facing interval between the upper end part 22a of the fixing belt 22 and the thermocut 29 (to 0 in the present embodiment). Consequently, it is possible to operate the thermocut 29 at an adequate timing.
Further, this mechanism narrows the facing interval between the upper end part 22a of the fixing belt 22 and the thermocut 29 when the fixing belt 22 is broken in the circumferential direction. Hence, it is not necessary to narrow the facing interval between the upper end part 22a of the fixing belt 22 and the thermocut 29 so as not to widen the upper end part 22a of the fixing belt 22 and the thermocut 29 too much when the fixing belt 22 is broken in the circumferential direction. Consequently, it is possible to set a wide facing interval between the upper end part 22a of the fixing belt 22 and the thermocut 29, and avoid a situation that the thermocut 29 operates even though the temperature of the fixing belt 22 does not excessively rise.
Further, when the upper end part 22a of the fixing belt 22 is bulged (deformed) upward (a close side to the thermocut 29), the upper end part 22a of the fixing belt 22 comes into contact with the thermocut 29 and the thermocut 29 operates. By applying such a configuration, when the fixing belt 22 is broken in the circumferential direction, it is possible to cause the temperature of the thermocut 29 to reliably reach the operating temperature T and reliably cause the thermocut 29 to operate.
Further, the heater 24 is arranged at the inner diameter side of the fixing belt 22 and is provided at a position displaced upward (the far side from the pressuring roller 23) from the rotation axis A of the fixing belt 22, and the thermocut 29 faces the outer circumferential face of the upper end part 22a of the fixing belt 22 (the part of the fixing belt 22 which is the closest to the heater 24). The upper end part 22a of the fixing belt 22 is a part of the fixing belt 22 whose temperature is the most likely to excessively rise and therefore, by arranging the thermocut 29 so as to face the outer circumferential face of the upper end part 22a of the fixing belt 22 as described above, it is possible to reliably prevent an excessive rise in the temperature of the fixing belt 22.
Further, each shape restricting member 30 includes the restricting piece 60 which is partially inserted in each of the both front and rear end parts of the fixing belt 22, and the ring piece 61 which is attached to the restricting piece 60 and is arranged at the outside in the forward and backward directions of the both front and rear end parts of the fixing belt 22, and each coil spring 31 comes into contact with the face of the restricting piece 60 at the outside in the forward and backward directions. By applying such a configuration, it is possible to prevent the fixing belt 22 from deforming or meandering and bias each shape restricting member 30 while employing a simple configuration.
In the present embodiment, a case where the heater 24 composed of the halogen heater is used as a heat source has been described. Meanwhile, in the other different embodiments, a ceramic heater or the like may be used as the heat source.
In the present embodiment, a case where the configuration of the present disclosure is applied to the printer 1 has been described. Meanwhile, in the other different embodiments, the configuration of the disclosure may be applied to another image forming apparatus, such as a copying machine, a facsimile or a multifunction peripheral.
Next, a fixing device 81 according to the second embodiment of the present disclosure will be described with reference to
As shown in
In normal use of the fixing belt 22 (when the fixing belt 22 is not broken in the circumferential direction) in the fixing device 81 applying the above-mentioned configuration, as indicated by a solid line in
By contrast with this, when the fixing belt is broken in the circumferential direction, as indicated by two-dot chain lines in
By applying such a configuration, when the fixing belt 22 is broken in the circumferential direction, before the upper end part 22a of the fixing belt 22 comes into contact with the thermocut 29 and the thermocut 29 operates (before the temperature of the thermocut 29 reaches the operating temperature T), it is possible to stop the heater 24 from heating the fixing belt 22. According to this, it is possible to avoid the operation of the thermocut 29 as much as possible, and prevent as much as possible a situation that it is necessary to exchange the entire fixing device 81 in response to the operation of the thermocut 29.
In the present embodiment, a case where the light emitting part 83 and the light receiving part 84 of the interval sensor 82 are provided at the positions meeting the forward-and-backward direction center part Z (corresponding to the forward-and-backward direction center part of the entire fixing belt 22, too) of the sheet passing region R1 of the fixing belt 22. On the other hand, in other different embodiments, the light emitting part 83 of the interval sensor 82 may be provided at a position meeting one end part (e.g. front end part) of the fixing belt 22, and the light receiving part 84 of the interval sensor 82 may be provided at a position meeting the other end part (e.g. rear end part) of the fixing belt 22. By applying such a configuration, sensor light emitted from the light emitting part 83 of the interval sensor 82 travels straightforward along the forward and backward directions (the rotation axis direction of the fixing belt 22), passes from one end part of the fixing belt 22 to the other end part and then reaches the light receiving part 84 of the interval sensor 82. According to this, irrespective of at which position in the forward and backward directions the fixing belt 22 is broken in the circumferential direction, it is possible to reliably detect that the fixing belt 22 is broken in the circumferential direction.
Next, a fixing device 91 according to the third embodiment of the present disclosure will be described with reference to
As shown in
In normal use of the fixing belt 22 (when the fixing belt 22 is not broken in the circumferential direction) in the fixing device 91 applying the above-mentioned configuration, as indicated by a solid line in
By contrast with this, when the fixing belt is broken in the circumferential direction, as indicated by two-dot chain lines in
By applying such a configuration, when the fixing belt 22 is broken in the circumferential direction, before the upper end part 22a of the fixing belt 22 comes into contact with the thermocut 29 and the thermocut 29 operates (before the temperature of the thermocut 29 reaches the operating temperature T), it is possible to stop the heater 24 from heating the fixing belt 22. According to this, it is possible to avoid the operation of the thermocut 29 as much as possible, and prevent as much as possible a situation that it is necessary to exchange the entire fixing device 91 in response to the operation of the thermocut 29.
While the present disclosure has been described with reference to the particular illustrative embodiments, it is not to be restricted by the embodiments. It is to be appreciated that those skilled in the art can change or modify the embodiments without departing from the scope and spirit of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-227113 | Nov 2014 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 8971735 | Yoshimura | Mar 2015 | B2 |
| 20110026983 | Okamoto | Feb 2011 | A1 |
| 20130195477 | Seshita et al. | Aug 2013 | A1 |
| Number | Date | Country |
|---|---|---|
| 2013-178472 | Sep 2013 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20160132005 A1 | May 2016 | US |
