This application is based on and claims the benefit of priority from Japanese Patent application No. 2018-042889 filed on Mar. 9, 2018, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a fixing device fixing a toner image on a sheet and an image forming apparatus including this fixing device.
As one manner heating a fixing belt of a fixing device, a manner using a flat heater is known. As an example, the endless fixing belt with flexibility is sandwiched between the flat heater and a pressuring roller and is rotated by friction force at a pressuring area provided between the flat heater and the pressuring roller. The sheet having a transferred toner image is sandwiched between the heated fixing belt and the pressuring roller to be conveyed, and thereby, the toner image is fixed on the sheet.
Conventionally, with respect to such a heating manner using the flat heater, technique achieving excellent energy efficiency and uniformly outputting an image with a high gross level is examined. For example, a conventional fixing device is configured that a pressure between the fixing belt and the pressuring roller is increased from an entrance of a fixing nip (the pressuring area) and, in a sliding face composed of a plate heating body (the flat heater) and a heating body holder, the pressure is maximized at a downstream end of the sliding face in a moving direction of a recording medium.
However, in the above-mentioned conventional fixing device, because friction wear of an inner face of the fixing belt is progressed, it is feared that wear powder is mixed with lubricant to lower slidability. Moreover, because an outer diameter of the pressuring roller is suddenly varied at an exit of the pressuring area, it is feared that crumpling of the sheet and others occur to lower conveyance property.
In accordance with the present disclosure, a fixing device includes an endless fixing belt, a flat heater, a holder and a pressuring member. The flat heater heats the fixing belt. The holder holds the flat heater so that the flat heater comes into contact with an inner circumference face of the fixing belt, and includes a recessed portion composing a gap between the holder and a face of the flat heater at an opposite side to the fixing belt across the flat heater. The pressuring member sandwiches the fixing belt between the flat heater and the pressuring member, and forms a pressuring area, where a sheet is sandwiched and conveyed at, between the fixing belt and the pressuring member. In a conveying direction of the sheet, a depth of the gap at a first position is larger than a depth of the gap at a second position at a downstream side from the first position.
In accordance with the present disclosure, an image forming apparatus includes an image forming part forming a toner image on the sheet, and the fixing device as described above to fix the toner image on the sheet.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
Hereinafter, with reference to the accompanying drawings, embodiments of an image forming apparatus and a fixing device of the present disclosure will be described.
First, the entire structure of a printer 1 as the image forming apparatus will be described with reference to
Hereinafter, it will be described so that the front side of the color printer 1 is positioned at a near side on a paper sheet of
In an apparatus body 2 of the printer 1, a sheet feeding cartridge 3 storing sheets S, a sheet feeding device 5 feeding the sheet S from the sheet feeding cartridge 3, an image forming part 7 forming a toner image on the sheet S, a fixing device 9 fixing the toner image on the sheet S, a sheet ejecting device 11 ejecting the sheet S, and an ejected sheet tray 13 receiving the ejected sheet S are provided. Further, in the apparatus body 2, a conveying path 15 of the sheet S is arranged so as to run from the sheet feeding device 5 to the sheet ejecting device 11 through the image forming part 7 and the fixing device 9.
The sheet S fed from the sheet feeding cartridge 3 by the sheet feeding device 5 is conveyed to the image forming part 7 along the conveying path 15 and the toner image is formed on the sheet S. The sheet S is conveyed to the image fixing device 9 along the conveying path 15 and the toner image is fixed on the sheet S. The sheet S having the fixed toner is ejected from the sheet ejecting device 11 to the ejected sheet tray 13.
Next, the fixing device 9 will be described with reference to the drawings.
Incidentally,
As shown in
The fixing belt 21 is an endless belt having a predetermined inner diameter and having a width longer than the sheet S, and is formed in a cylindrical shape with a longitudinal direction parallel to the axial direction X. The fixing belt 21 is made of material with flexibility and includes a base material layer, an elastic layer provided around the base material layer, and a release layer provided around the elastic layer. The base material layer is made of metal, such as stainless steel or nickel alloy. The elastic layer is made of silicone rubber or the like. The release layer is made of PFA tube or the like. On the base material layer, a sliding layer may be formed. The sliding layer is made of polyamide-imido, PTFE or the like.
In a hollow portion of the fixing belt 21, a stay 24 penetrates, and both ends of the stay 24 are fixed to a housing (not shown). The stay 24 is a member with a groove shape opened at a side of the pressuring roller 27, and is made of metal, such as stainless steel or aluminum alloy. The fixing belt 21 is supported by an arc shaped belt guide (not shown) supported by the stay 24, and is rotatable along the belt guide.
As shown in
The base material 30 is made of material, such as ceramic, with electrical insulation property, and is formed in a roughly rectangular plate shape with a longitudinal direction parallel to the axial direction X.
As shown in
The heat generation contact part 32 is laminated on one face of the heat insulation layer 31. The heat generation contact part 32 included a plurality of (e.g. five) heat generating portions 41-45, a plurality of (e.g. six) electrode portions 51-56, and a coat layer 60.
The plurality of heat generating portions 41-45 are made of material, such as metal, with electrical conductivity having a resistance value higher than the plurality of electrode portions 51-56, and is formed on one face of the heat insulation layer 31. As shown in FIG. 4, the plurality of heat generating portions 41-45 are arranged along one line parallel to the axial direction X. Moreover, each of the plurality of heat generating portions 41-45 includes a plurality of resistance heat generating elements 40 (one example of a heat generating element) arranged along one line parallel to the axial direction X.
The heat generating portion 41 is arranged within a range corresponding to a length of a longer side of the sheet S of a small size (e.g. JIS A5 size). The heat generating portions 42 and 43 are arranged within a range corresponding to a length of a longer side of the sheet S of a middle size (e.g. JIS B5 size) where the heat generating portion 41 is not arranged. The heat generating portions 44 and 45 are arranged within a range corresponding to a length of a longer side of the sheet S of a large size (e.g. JIS A4 size) where the heat generating portions 41, 42 and 43 is not arranged.
The plurality of electrode portions 51-56 are made of material, such as metal, with electrical conductivity having a resistance value lower than the resistance heat generating element 40, and is formed on one face of the heat insulation layer 31. The electrode portion 51 is connected to ends of the plurality of resistance heat generating elements 40 included in the heat generating portion 41 at an upstream side in a conveying direction Y of the sheet S. Similarly, the electrode portions 52-55 are connected to ends of the plurality of resistance heat generating elements 40 included in the heat generating portions 42-45, respectively, at the upstream side in the conveying direction Y. On the other hand, the electrode portion 56 is connected to ends of all of the resistance heat generating elements 40 at a downstream side in the conveying direction Y. The respective electrode portions 51-56 are extended to positions outside of the heat generating portions 41-45 in the axial direction X, and in distal ends of the electrode portions 51-56, electrode terminals 51A-56A are respectively provided.
As shown in
The holder 25 is a member having a length equal to a width of the fixing belt 21, and is fixed to the stay 24. The holder 25 is made of, for example, heat resistant resin, such as liquid crystal polymer.
As shown in
As shown in
In the conveying direction Y of the sheet S, the gap G is arranged within a range including a range corresponding to the resistance heat generating elements 40 on the face of the flat heater 23 at the opposite side to the fixing belt 21 across the flat heater 23.
Concretely, as shown in
The pressuring roller 27 includes a core metal, an elastic layer provided around an outer circumference face of the core metal, and a release layer provided around an outer circumference face of the elastic layer. The elastic layer is made of silicon rubber or the like. The release layer is made of PFA tube or the like. The pressuring roller 27 is supported so as to be pressed against the flat heater 23 across the fixing belt 21. That is, the pressuring roller 27 sandwiches the fixing belt 21 between the fixing belt 21 and the pressuring roller 27 to provide the pressuring area N, where the sheet S is sandwiched and conveyed at, between the fixing belt 21 and the pressuring roller 27. The pressuring roller 27 is driven and rotated by a motor 28.
A fixing operation of the fixing device 9 having the above-described configuration will be described. First, the pressuring roller 27 is driven and rotated, and the fixing belt 21 is rotated by following the pressuring roller 27 in an opposite direction to the rotating direction of the pressuring roller 27. Simultaneously, the flat heater 23 is driven to heat the fixing belt 21. The fixing belt 21 is heated to predetermined control temperature (e.g. 160 degrees centigrade). Thus, after the fixing belt 21 is heated, the sheet S having the transferred toner image is conveyed to the pressuring area N. The pressuring area N, the sheet S is sandwiched between the fixing belt 21 and the pressuring roller 27, and conveyed to in the predetermined conveying direction Y. In this time, the sheet S is heated by the fixing belt 21, and pressured by the fixing belt 21 and the pressuring roller 27, and thereby, the toner image is fixed on the sheet S. The sheet S having the fixed toner image is separated from the fixing belt 21, and conveyed along the conveying path 15.
Next, a result of the embodiment will be described by using experimentation results. When the image forming apparatus, in which the fixing device 9 having the above-described configuration is installed, was used to execute the fixing operation under the following-described conditions, heater surface temperature and toner temperature were measured.
Length of the flat heater 23 in the conveying direction Y: 13 mm,
length of the resistance heat generating element 40 in the conveying direction Y: 6 mm,
length of the pressuring area N in the conveying direction Y: 10 mm,
thickness of the flat heater 23: 1 mm,
length of the gap G in the conveying direction Y: 6 mm,
depth of the gap G (depth T at the upstream side end in
load in the pressuring area N required for the fixing operation: 120 MPa,
linear speed: 250 mm/sec,
pressuring time: 40 msec.
In addition, in
Electric power shown in
Hot-offset temperature is minimum temperature at which hot-offset occurs (the hot-offset is a phenomenon in which a toner layer is divided and a part of the toner is shifted to the fixing belt 21, in a case where temperature of the fixing belt 21 becomes too high and cohesive force of the toner becomes less than adhesive force between the fixing belt 21 and the sheet S). A range of fixable temperature is a difference between the hot-offset temperature and the minimum fixing temperature. An image gloss peak value is a measured value obtained by measuring glossiness of the image formed by fixing the toner in a predetermined manner.
Comparing the comparative example and the example 1, the minimum fixing temperature of the example 1 is lower than the comparative example. It is considered that this is caused because toner melting is progressed at the upstream side in comparison with the comparative example, even if the fixing belt surface temperature is lowered, since the heat insulation effect of the gap G is larger toward the upstream side. That is, it is deemed that energy efficiency and low temperature fixing property of the example 1 is more excellent than the comparative example, and fixable temperature area of the example 1 is broader than the comparative example. Moreover, the image gloss peak value of the example 1 is improved more than the comparative example, and the example 1 can obtain a glossier image than the comparative example. This means that since the toner melting is progressed at the upstream side, smoothness of the toner image by pressuring in the pressuring area N is improved.
Comparing the example 1 and the example 2, the minimum fixing temperature of the example 2 is lower than the example 1, and the image gloss peak value of the example 2 is improved more than the example 1. This means that since the depth of the gap G of the example 2 is increased more than the example 1, the toner melting is further progressed.
As described above, in accordance with the disclosure, it is possible to provide the fixing device 9 achieving high glossy image in a manner heating the fixing belt 21 by using the flat heater 23 while making energy efficiency, low temperature fixing property and hot-offset resistance excellent and broadening the fixable temperature area, and to provide the image forming apparatus including this fixing device 13.
In addition, in the embodiment, since the gap G is provided within the range in the conveying direction Y including the range corresponding to the resistance heat generating elements 40 on the face of the flat heater 23 at the opposite side to the fixing belt 21 across the flat heater 23, it is possible to restrain heat conductivity from the resistance heat generating elements 40 to the holder 25 in comparison with a case where the gap G is provided narrower than the range corresponding to the resistance heat generating elements 40.
Moreover, in the conveying direction Y, since the upstream side end of the gap G is located at the more upstream side compared with the upstream side end of the range A40 corresponding to the resistance heat generating elements 40, it is possible to restrain heat conductivity from the upstream side end of the resistance heat generating elements 40 to the holder 25 in comparison with a case where the upstream side end of the gap G is equal to the upstream side end of the range A40 corresponding to the resistance heat generating elements 40.
Furthermore, in the conveying direction Y, since the downstream side end of the gap G is located at the more downstream side compared with the downstream side end of the range A40 corresponding to the resistance heat generating elements 40, it is possible to restrain heat conductivity from the downstream side end of the resistance heat generating elements 40 to the holder 25 in comparison with a case where the downstream side end of the gap G is equal to the downstream side end of the range A40 corresponding to the resistance heat generating elements 40.
For example, an example shown in
In the above-described embodiment, an example of the gap G is illustrated so that, in the conveying direction Y, the upstream side end of the gap G is located at the more upstream side compared with the upstream side end of the range A40 corresponding to the resistance heat generating elements 40, and the downstream side end of the gap G is located at the more downstream side compared with the downstream side end of the range A40 corresponding to the resistance heat generating elements 40, but the gap G is not restricted by this example. For example, the upstream side end of the gap G may be located at the more upstream side compared with the upstream side end of the range A40 corresponding to the resistance heat generating elements 40, and the downstream side end of the gap G may be equal to the downstream side end of the range A40 corresponding to the resistance heat generating elements 40. Alternatively, the upstream side end of the gap G may be equal to the upstream side end of the range A40 corresponding to the resistance heat generating elements 40, and the downstream side end of the gap G may be located at the more downstream side compared with the downstream side end of the range A40 corresponding to the resistance heat generating elements 40. Further alternatively, the upstream side end of the gap G may be equal to the upstream side end of the range A40 corresponding to the resistance heat generating elements 40, and the downstream side end of the gap G may be equal to the downstream side end of the range A40 corresponding to the resistance heat generating elements 40.
Although, in the present embodiment, a case where the present disclosure is applied to the monochrome printer 1 has been described as one example, the disclosure is not restricted by this, but may be applied to a color printer, a copying machine, a facsimile, a multifunction peripheral or the like.
The above-description of the embodiment of the present disclosure was described about a preferable embodiment of the fixing device 13 and the image forming apparatus according to the disclosure. Therefore, although there were cases where technically preferable various definitions were applied, the technical scope of the present disclosure is not limited to the embodiments, unless limitation of the disclosure is specified. Components in the embodiment described above can be appropriately exchanged with existing components, and various variations including combinations with other existing components are possible. The description of the embodiment described above does not limit the content of the disclosure described in the claims.
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