Patent Grant
9658583
This application is based on and claims the benefit of priority from Japanese Patent application No. 2014-243895 filed on Dec. 2, 2014, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a fixing device configured to fix a toner image onto a recording medium and an image forming apparatus including the fixing device.
Conventionally, an electrographic image forming apparatus, such as a copying machine or a printer, includes a fixing device configured to fix a toner image onto a recording medium, such as a sheet.
For example, there is a fixing device including a fixing belt, a pressuring member configured to come into pressure contact with the fixing belt so as to form a fixing nip and a shape restricting member having an insertion part that is inserted into an end part of the fixing belt.
In such a fixing device, in a case in which the insertion part of the shape restricting member is formed in an arc shape, there is a risk that contact of the fixing belt with the end part in a circumferential direction of the insertion part causes abrasion of the end part of the fixing belt, which leads to a break of the fixing belt. In addition, in a case in which an inner circumferential face of the fixing belt is coated, there is a risk that the coating is peeled by contact of the fixing belt with the end part in the circumferential direction of the insertion part.
In accordance with an embodiment of the present disclosure, a fixing device includes a fixing belt, a pressuring member, a pressing member, a shape restricting member and an elastic body. The fixing belt is configured to be rotatable. The pressuring member is configured to be rotatable and to come into pressure contact with the fixing belt so as to form a fixing nip. The pressing member is configured to press the fixing belt to a side of the pressuring member. The shape restricting member is configured to restrict a shape of the fixing belt and has an arc-shaped insertion part to be inserted into an end part of the fixing belt. The elastic body is attached to an end part in a circumferential direction of the insertion part.
In accordance with an embodiment of the present disclosure, an image forming apparatus includes the above-mentioned fixing device.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
First, with reference to
The printer 1 includes a box-formed printer main body 2. In a lower part of the printer main body 2, a sheet feeding cartridge 3 configured to store sheets (recording medium) is installed and, on the top surface of the printer main body 2, a sheet ejecting tray 4 is mounted. On the top surface of the printer main body 2, an upper cover 5 is openably/closably attached at a right side of the sheet ejecting tray 4 and, below the upper cover 5, a toner container 6 is installed.
In an upper part of the printer main body 2, an exposure device 7 composed of a laser scanning unit (LSU) is installed below the sheet ejecting tray 4. Below the exposure device 7, an image forming unit 8 is installed. In the image forming unit 8, a photosensitive drum 10 as an image carrier is rotatably installed. Around the photosensitive drum 10, a charger 11, a development device 12, a transfer roller 13 and a cleaning device 14 are located along a rotating direction (refer to arrow X in
Inside the printer main body 2, a sheet conveying path 15 is arranged. At an upper stream end of the conveying path 15, a sheet feeder 16 is positioned. At an intermediate stream part of the conveying path 15, a transferring unit 17 constructed of the photosensitive drum 10 and transfer roller 13 is positioned. At a lower stream part of the conveying path 15, a fixing device 18 is positioned. At a lower stream end of the conveying path 15, a sheet ejecting unit 19 is positioned. Below the conveying path 15, an inversion path 20 for duplex printing is arranged.
Next, the operation of forming an image by the printer 1 having such a configuration will be described.
When the power is supplied to the printer 1, various parameters are initialized and initial determination, such as temperature determination of the fixing device 18, is carried out. Subsequently, in the printer 1, when image data is inputted and a printing start is directed from a computer or the like connected with the printer 1, image forming operation is carried out as follows.
First, the surface of the photosensitive drum 10 is electrically charged by the charger 11. Then, exposure corresponding to the image data on the photosensitive drum 10 is carried out by a laser (refer to two-dot chain line P in
On the other hand, a sheet fed from the sheet feeding cartridge 3 by the sheet feeder 16 is conveyed to the transferring unit 17 in a suitable timing for the above-mentioned image forming operation, and then, the toner image on the photosensitive drum 10 is transferred onto the sheet in the transferring unit 17. The sheet with the transferred toner image is conveyed to a lower stream on the conveying path 15 to go forward to the fixing device 18, and then, the toner image is fixed on the sheet in the fixing device 18. The sheet with the fixed toner image is ejected from the sheet ejecting unit 19 to the sheet ejecting tray 4. Toner remained on the photosensitive drum 10 is collected by the cleaning device 14.
Next, the fixing device 18 will be described in detail with reference to
As shown in
The fixing belt 22 is formed in a nearly cylindrical shape elongated in the front and rear directions. The fixing belt 22 is provided rotatably around a rotation axis A elongated in the front and rear directions. That is, in the present embodiment, the front and rear directions are a rotation axis direction of the fixing belt 22. The fixing belt 22 includes a sheet passing region R1 and non-sheet passing regions R2 which are provided at both front and rear sides (outsides in the front and rear directions) of the sheet passing region R1. The sheet passing region R1 is a region through which sheets of a maximum size pass. Each non-sheet passing region R2 is a region through which the sheets of the maximum size do not pass.
The fixing belt 22 has flexibility, and is endless in a circumferential direction. The fixing belt 22 includes a base material layer 35, an elastic layer 36 which is provided around this base material layer 35 and a release layer 37 which covers this elastic layer 36, for example. The base material layer 35 of the fixing belt 22 is made of a metal, such as SUS or nickel. In addition, the base material layer 35 of the fixing belt 22 may be made of a resin, such as PI (polyimide). The elastic layer 36 of the fixing belt 22 is made of a silicon rubber, for example. The thickness of the elastic layer 36 of the fixing belt 22 is 200 μm, for example. The release layer 37 of the fixing belt 22 is made of a PFA tube, for example. The thickness of the release layer 37 of the fixing belt 22 is 10 μm, for example. An inner circumferential face of the fixing belt 22 is coated in order to improve slidability and thermal absorptivity of the fixing belt 22.
The pressuring roller 23 is formed in a nearly columnar shape elongated in the front and rear directions. The pressuring roller 23 comes into pressure contact with the fixing belt 22 so as to form a fixing nip 39 between the fixing belt 22 and the pressuring roller 23. The pressuring roller 23 is rotatably provided. The pressuring roller 23 is connected to a drive source 43 constructed of a motor or the like.
The pressuring roller 23 includes a columnar core material 40, an elastic layer 41 which is provided around this core material 40 and a release layer 42 which covers this elastic layer 41, for example. The core material 40 of the pressuring roller 23 is made of a metal, such as iron. The elastic layer 41 of the pressuring roller 23 is made of a silicon rubber, for example. The release layer 42 of the pressuring roller 23 is made of a PFA tube, for example.
The heater 24 is configured as a halogen heater, for example. The heater 24 is arranged at an upper part (a part at a far side from the pressuring roller 23) in an internal space of the fixing belt 22, and is provided at a position displaced upward (the far side from the pressuring roller 23) from the rotation axis A of the fixing belt 22. Hence, in the present embodiment, an upper end part 22a of the fixing belt 22 is a part of the fixing belt 22 which is the closest to the heater 24.
The reflecting plate 25 is formed in a shape elongated in the front and rear directions. The reflecting plate 25 is made of a metal, such as an aluminum alloy for brightness. The reflecting plate 25 is arranged between the heater 24 and the supporting member 26. Across section of the reflecting plate 25 is formed in a U shape which protrudes upward (a far side from the pressuring roller 23).
The reflecting plate 25 includes a main body part 44 which is provided nearly horizontally, and guide parts 45 which are bent downward from both left and right end parts (end parts at an upstream side and a downstream side in the sheet conveying direction) of the main body part 44. A top face of the main body part 44 is a reflection face (mirror face) which faces the heater 24, and reflects radiation heat radiated from the heater 24, to an inner circumferential face of the fixing belt 22.
The supporting member 26 is formed in a shape elongated in the front and rear directions. An upper part of the supporting member 26 is inserted between the guide parts 45 of the reflecting plate 25. The supporting member 26 supports the reflecting plate 25 via a spacer 51, and is not in direct contact with the reflecting plate 25.
The supporting member 26 is formed by combining a pair of L-shaped sheet metals 52 made of SECC (galvanized steel plate) or the like, and has a nearly rectangular cross-sectional shape. At a lower left corner part of the supporting member 26, an engaging protrusion 53 which protrudes downward is formed. The engaging protrusion 53 is formed by elongating one of the sheet metals 52 downward. Both side walls 26a of the supporting member 26 extend along upper and lower directions and are provided in parallel each other.
The pressing member 27 is formed in a long flat shape in the front and rear directions. The pressing member 27 is made of a heat-resistant resin, such as an LCP (Liquid Crystal Polymer). At a left end part of a top face of the pressing member 27, an engaging convex part 55 is formed. The engaging convex part 55 engages with the engaging protrusion 53 of the supporting member 26. In the top face of the pressing member 27, a plurality of bosses 56 are protruded. An upper end part of each boss 56 comes into contact with a lower face of the supporting member 26. According to the above-mentioned configuration, the supporting member 26 supports the pressing member 27, and restricts a warp of the pressing member 27.
A left side part (a part at a downstream side in the sheet conveying direction) of the lower face of the pressing member 27 is inclined downward (toward the pressuring roller 23) from the right side (an upstream side in the sheet conveying direction) to the left side (the downstream side in the sheet conveying direction). The lower face of the pressing member 27 presses the fixing belt 22 downward (toward the pressuring roller 23).
Each cover member 28 is formed in a nearly U shape when seen from a front view. A position in the front and rear directions of each cover member 28 meets each non-sheet passing region R2 of the fixing belt 22 and each cover member 28 has a function of blocking the radiation heat from the heater 24 to each non-sheet passing region R2 of the fixing belt 22.
Each cover member 28 includes a curved part 57 which is curved upward in an arc shape, and attachment parts 58 which are bent downward from both left and right end parts (end parts at the upstream side and the downstream side in the sheet conveying direction) of the curved part 57. The curved part 57 is arranged along the inner circumferential face of the fixing belt 22. A lower end part of each attachment part 58 is attached to each one of both left and right side faces of the supporting member 26.
Each shape restricting member 30 is arranged closer to the outside in the front and rear directions than each cover member 28. Each shape restricting member 30 includes a restricting piece 60 and a ring piece 61 which is attached to the restricting piece 60.
The restricting piece 60 of each shape restricting member 30 includes a base part 62, and an insertion part 63 which is protruded on a face at the inside in the front and rear directions of the base part 62.
As shown in
As shown in
As shown in
Each elastic body 31 is made of a material having a lower thermal conductivity such as, for example, a silicon rubber and NBR (nitrile rubber). That prevents thermal conduction from the fixing belt 22 to each elastic body 31.
As shown in
In the fixing device 18 as configured above, when a toner image is fixed on a sheet, the drive source 43 rotates the pressuring roller 23 (see an arrow B in
Further, when a toner image is fixed on a sheet, the heater 24 is operated. When the heater 24 is operated in this way, the heater 24 radiates radiation heat. A part of the radiation heat radiated from the heater 24 is directly radiated on and is absorbed in the inner circumferential face of the fixing belt 22 as indicated by arrow D in
By the way, in the present embodiment, as described above, the insertion part 63 of the restricting piece 60 of each shape restricting member 30 is formed in an arc shape. Accordingly, when the fixing belt 22 is rotated as described above, there is a risk that both front and rear end parts of the fixing belt 22 are abraded by contact with the both end parts 66 and 67 in the circumferential direction (particularly, edge parts 68) of the insertion part 63, which leads to a break of the fixing belt 22. In addition, there is another risk that coating applied on the inner circumferential face of the fixing belt 22 is peeled by contact with the both end parts 66 and 67 in the circumferential direction of the insertion part 63.
However, in the present embodiment, as described above, since each elastic body 31 is attached to the both end parts 66 and 67 in the circumferential direction of the insertion part 63, the both front and rear end parts of the fixing belt 22 are less likely to come into contact with the both end parts 66 and 67 in the circumferential direction of the insertion part 63. According to this, it become possible to prevent abrasion of the both front and rear end parts of the fixing belt 22 by contact with the both end parts 66 and 67 in the circumferential direction of the insertion part 63, and to prevent a break of the fixing belt 22. In addition, it becomes possible to prevent peeling of the coating applied on the inner circumferential face of the fixing belt 22 by contact with the both end parts 66 and 67 in the circumferential direction of the insertion part 63.
In addition, in the present embodiment, a configuration in which the fixing belt 22 is co-rotated with the rotation of the pressuring roller 23 is employed. When such a configuration is employed, in a right side region of the fixing nip 39 (an upstream side region in the rotation direction C of the fixing belt 22), the fixing belt 22 is pulled to the fixing nip 39 side. Hence, a load (a pressure) applied to the fixing belt 22 is higher than that in a left side region of the fixing nip 39 (a downstream side region in the rotation direction C of the fixing belt 22). According to this, in a right side region of the notch 65 (an upstream side region in the rotation direction C of the fixing belt 22), compared with a left side region of the notch 65 (a downstream side region in the rotation direction C of the fixing belt 22), a load (a pressure) applied to the both front and rear end parts of the fixing belt 22 is higher, which may cause a break of the fixing belt.
On this point, in the present embodiment, a higher load applied to both front and rear end parts of the fixing belt 22 at the right side region of the notch 65 can be absorbed by the elastic body 31 attached to the upstream side end part 66 of the insertion part 63. According to this, the abrasion of both front and rear end parts of the fixing belt 22 can be effectively prevented.
Further, each elastic body 31 is fixed on the outer circumferential face of the both end parts 66 and 67 in the circumferential direction of the insertion part 63. By employing such a configuration, compared with a case in which each elastic body 31 is fixed on the inner circumferential face of the both end parts 66 and 67 in the circumferential direction of the insertion part 63, it is easy to prevent contact of the both end parts 66 and 67 in the circumferential direction of the insertion part 63 with the both front and rear end parts of the fixing belt 22. Therefore, the abrasion of the both front and rear end parts of the fixing belt 22 by the contact with the both end parts 66 and 67 in the circumferential direction of the insertion part 63 can be effectively prevented.
In the present embodiment, a case in which each elastic body 31 is attached to the both end parts 66 and 67 in the circumferential direction of the insertion part 63 of the restricting piece 60 of each shape restricting member 30 has been described. On the other hand, in other different embodiments, an elastic body 31 may be attached to either one of the both end parts 66 and 67 in the circumferential direction of the insertion part 63 of the restricting piece 60 of each shape restricting member 30.
In the present embodiment, a case in which each shape restricting member 30 includes the restricting piece 60 and the ring piece 61 has been described. On the other hand, in other different embodiments, each shape restricting member 30 may include only a restricting piece 60, and may not include a ring piece 61.
In the present embodiment, a case where the heater 24 composed of the halogen heater is used as a heat source has been described. Meanwhile, in the other different embodiments, a ceramic heater or the like may be used as the heat source.
In the present embodiment, a case where the configuration of the present disclosure is applied to the printer 1 has been described. Meanwhile, in the other different embodiments, the configuration of the disclosure may be applied to another image forming apparatus, such as a copying machine, a facsimile or a multifunction peripheral.
In the first embodiment, each elastic body 31 was fixed on the outer circumferential face of the both end parts 66 and 67 in the circumferential direction of the insertion part 63. To the contrary, in a second embodiment, as shown in
Each elastic body 31 according to the first embodiment was arcuately curved along the circumferential direction of the insertion part 63 over the entire region from the base end portion 31a to the tip end portion 31b. In other words, each elastic body 31 in the first embodiment had no bent parts. To the contrary, each elastic body 31 in a third embodiment, as shown in
In the first embodiment, the outer circumferential face of the both end parts 66 and 67 in the circumferential direction of the insertion part 63 did not have any depressions. To the contrary, in a fourth embodiment, as shown in
Particularly in the present embodiment, the outer circumferential face of the insertion part 63 is flush with the base end portion 31a of the each elastic body 31 (see R portion in
In addition, by fitting each elastic body 31 into the depression 70 as described above, each elastic body 31 can be easily fixed on the both end parts 66 and 67 in the circumferential direction of the insertion part 63 without using any fixing methods such as adhering.
In the first embodiment, the surface of each elastic body 31 was exposed. To the contrary, in a fifth embodiment, as shown in
<Comparative Experiment>
With respect to the fixing device according to comparative example (the fixing device in which elastic bodies 31 are not attached to the both end parts 66 and 67 in the circumferential direction of the insertion part 63) and fixing devices 18 according to the first to fifth embodiments, the number of printed sheets when the fixing belt 22 was broken (K sheets=1000 sheets) was counted. In addition, the counting was finished when 200K sheets was counted even when the fixing belt 22 was not broken.
As shown in
<Young's Modulus of Elastic Body 31>
Next, with reference to
When the Young's modulus of the elastic body 31 is less than 10 MPa, there is a risk that the amount of displacement of the fixing belt 22 exceeds the tolerance limit (1.0 mm), the fixing belt 22 may come into contact with members arranged around the fixing belt 22 (for example, a separating member for separating a sheet from the fixing belt 22 and/or a thermistor for detecting the temperature of the fixing belt 22). On the other hand, when the Young's modulus of the elastic body 31 exceeds 23 MPa, the maximum stress applied to the fixing belt 22 exceeds the tolerance limit (800 MPa), the fixing belt 22 may be broken. Accordingly, when the Young's modulus E of the elastic body 31 satisfies a relation 10 Mpa≦E≦23 Mpa, the amount of displacement of the fixing belt 22 can be restricted within a predetermined range while a stress that exceeds the tolerance limit is prevented from being applied to the fixing belt 22.
In addition, as shown in
While the present disclosure has been described with reference to the particular illustrative embodiments, it is not to be restricted by the embodiments. It is to be appreciated that those skilled in the art can change or modify the embodiments without departing from the scope and spirit of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-243895 | Dec 2014 | JP | national |
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| 6031215 | Nanataki et al. | Feb 2000 | A |
| 7937027 | Kato | May 2011 | B2 |
| 8865306 | Wu | Oct 2014 | B2 |
| 20110318073 | Arikawa | Dec 2011 | A1 |
| 20130183071 | Iwaya et al. | Jul 2013 | A1 |
| 20150063884 | Iwaya et al. | Mar 2015 | A1 |
| Number | Date | Country |
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| H09-319242 | Dec 1997 | JP |
| 2010-107728 | May 2010 | JP |
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| Entry |
|---|
| An Office Action; “Notice of Reasons for Rejection,” issued by the Japanese Patent Office on Sep. 27, 2016, which corresponds to Japanese Patent Application No. 2014-243895 and is related to U.S. Appl. No. 14/945,871. |
| Number | Date | Country | |
|---|---|---|---|
| 20160154353 A1 | Jun 2016 | US |
