This application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2019-040605, filed on Mar. 6, 2019, in the Japan Patent Office, the entire disclosure of which is incorporated herein by reference.
Embodiments of the present disclosure generally relate to a fixing device, an image forming apparatus, and a slide member, and more particularly, to a fixing device for fixing a toner image on a recording medium, an image forming apparatus for forming an image on a recording medium, and a slide member for sliding a fixing rotator that fixes an image on a recording medium.
Various types of electrophotographic image forming apparatuses are known, including copiers, printers, facsimile machines, and multifunction machines configured to perform two or more of copying, printing, scanning, facsimile, and plotting. Such image forming apparatuses usually form an image on a recording medium according to image data. Specifically, in such image forming apparatuses, for example, a charger uniformly charges a surface of a photoconductor as an image carrier. An optical writer irradiates the surface of the photoconductor thus charged with a light beam to form an electrostatic latent image on the surface of the photoconductor according to the image data. A developing device supplies toner to the electrostatic latent image thus formed to render the electrostatic latent image visible as a toner image. The toner image is then transferred onto a recording medium either directly, or indirectly via an intermediate transfer belt. Finally, a fixing device applies heat and pressure to the recording medium carrying the toner image to fix the toner image onto the recording medium. Thus, the image is formed on the recording medium.
Such a fixing device typically includes a fixing rotator such as a roller, a belt, or a film, and an opposed rotator such as a roller or a belt pressed against the fixing rotator. The toner image is fixed onto the recording medium under heat and pressure while the recording medium is conveyed between the fixing rotator and the opposed rotator.
Such a fixing device can further include a slide member applied with lubricant to smoothly slide, e.g., a fixing belt as a fixing rotator.
In an aspect of the present disclosure, there is provided a fixing device that includes a rotatable endless fixing member, a fixing heat source which heats the fixing member, a pressure member provided on the outside of the fixing member and facing the fixing member, a nip forming member provided inside the fixing member and forming a fixing nip between the fixing member and the pressure member, a nip forming support member for supporting the nip forming member, a high-thermal-conductive member provided between the fixing member and the nip forming member, an adhesive provided between the high-thermal-conductive member and the nip forming member. The thermal conductivity of the adhesive is larger than the thermal conductivity of the nip forming member and lower than the thermal conductivity of the high-thermal-conductive member.
Further, in one embodiment, the adhesive is provided only at both ends outside the maximum sheet passing area in the axial direction of the fixing member.
In one embodiment, the adhesive is provided outside the width of the fixing nip in the circumferential direction of the fixing member and is provided only on the inlet side of the fixing nip.
In one embodiment, the adhesive is provided outside the width of the fixing nip in the circumferential direction of the fixing member, and only on the exit side of the fixing nip.
In one embodiment, the fixing device further includes a fixing heat source, the fixing heat source being a halogen heater having, in an axial direction of the fixing member, a first portion where a winding of a filament is dense and a second portion where the winding of the filament is sparse, wherein a thickness of a first portion of the adhesive facing the first portion of the filament where the winding of the filament is dense is larger than a thickness of a second portion of the adhesive facing the second portion of the filament where the winding of the filament is sparse.
In one embodiment, the adhesive is divided into a plurality of parts in the axial direction of the fixing member.
In one embodiment, the adhesive is divided into a plurality is provided obliquely with respect to the circumferential direction of the fixing member.
Also described is a novel image forming apparatus incorporating the fixing device.
In another embodiment, there is provided a heating device, comprising: a rotatable endless fixing member; a nip forming member provided inside the fixing member and forming a fixing nip between the fixing member and a pressure member, a nip forming support member for supporting the nip forming member, a high-thermal-conductive member provided between the fixing member and the nip forming member, and an adhesive provided between the high-thermal-conductive member and the nip forming member, wherein a thermal conductivity of the adhesive is larger than a thermal conductivity of the nip forming member and is lower than a thermal conductivity of the high-thermal-conductive member.
In another embodiment, there is provided a device to be included in a fixing device having a rotatable endless fixing member, the device comprising: a nip forming member to form a fixing nip between the fixing member and a pressure member; a high-thermal-conductive member provided between the fixing member and the nip forming member; and an adhesive provided between the high-thermal-conductive member and the nip forming member; wherein a thermal conductivity of the adhesive is larger than a thermal conductivity of the nip forming member and is lower than a thermal conductivity of the high-thermal-conductive member.
A more complete appreciation of the disclosure and many of the attendant advantages thereof will be more readily obtained as the same becomes better understood by reference to the following detailed description of embodiments when considered in connection with the accompanying drawings, wherein:
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have the same function, operate in a similar manner, and achieve similar results.
Although the embodiments are described with technical limitations with reference to the attached drawings, such description is not intended to limit the scope of the disclosure and all of the components or elements described in the embodiments of the present disclosure are not necessarily indispensable to the present disclosure. In a later-described comparative example, embodiment, and exemplary variation, for the sake of simplicity, like reference numerals are given to identical or corresponding constituent elements such as parts and materials having the same functions, and redundant descriptions thereof are omitted unless otherwise required.
As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It is to be noted that, in the following description, suffixes Y, C, M, and Bk denote colors yellow, cyan, magenta, and black, respectively. To simplify the description, these suffixes can be omitted unless necessary.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, embodiments of the present disclosure are described below.
Initially with reference to
The image forming apparatus 1 is, for example, a color printer that forms color and monochrome toner images on recording media by electrophotography.
As illustrated in
The image forming apparatus 1 has a tandem configuration, in which photoconductive drums 4d are arranged side by side, as image bearers to respectively bear toner images of yellow (Y), cyan (C), magenta (M), and black (Bk). It is to be noted that the image forming apparatus according to one embodiment of the present disclosure is not limited to such a tandem image forming apparatus, but can have another configuration. Additionally, the image forming apparatus according to one embodiment of the present disclosure is not limited to the color image forming apparatus 1, but can be another type of image forming apparatus. For example, the image forming apparatus can be a copier, a facsimile machine, or a multifunction peripheral having one or more capabilities of such devices.
The housing 2 accommodates various components. Also, inside the housing 2 is a conveyance passage R, defined by internal components of the image forming apparatus 1, along which a sheet S as a recording medium is conveyed from the sheet feeding device 7 to the sheet ejection unit 8.
The housing 2 also accommodates, e.g., toner bottles 2aY, 2aC, 2aM, and 2aBk below the sheet ejection unit 8. The removable toner bottles 2aY, 2aC, 2aM, and 2aBk contain fresh toner of the colors yellow, cyan, magenta, and black, respectively, and are mounted in the housing 2. The housing 2 also accommodates a waste toner container having an inlet in communication with a toner conveyance tube. The waste toner container receives waste toner conveyed through the toner conveyance tube.
The optical writing device 3 includes a semiconductor laser as a light source, a coupling lens, an f-θ lens, a toroidal lens, a deflection mirror, and a polygon mirror. The optical writing device 3 emits laser beams Lb onto the respective photoconductive drums 4d included in the process unit 4, according to yellow, cyan, magenta, and black image data, to form electrostatic latent images on the respective photoconductive drums 4d. The yellow, cyan, magenta, and black image data are single-color data, into which a desired full-color image data is decomposed.
The process unit 4 is constituted of four sub-process units 4Y, 4C, 4M, and 4Bk to respectively form toner images of yellow, cyan, magenta, and black. For example, the sub-process unit 4Y includes the photoconductive drum 4d. The sub-process unit 4Y also includes a charging roller 4r, a developing device 4g, and a cleaning blade 4b surrounding the photoconductive drum 4d. In the sub-process unit 4Y, charging, optical writing, developing, transfer, cleaning, and discharging processes are performed on the photoconductive drum 4d in this order.
Specifically, at first, the charging roller 4r charges an outer circumferential surface of the photoconductive drum 4d electrostatically. The optical writing device 3 conducts optical writing on the charged outer circumferential surface of the photoconductive drum 4d, forming an electrostatic latent image constituted of electrostatic patterns on the photoconductive drum 4d. Then, the developing device 4g adheres yellow toner supplied from the toner bottle 2aY to the electrostatic latent image formed on the photoconductive drum 4d, thereby developing the electrostatic latent image with the yellow toner into a visible yellow toner image. The yellow toner image is primarily transferred onto the transfer device 5. Thereafter, the cleaning blade 4b removes residual toner that failed to be transferred onto the transfer device 5 and therefore is remaining on the photoconductive drum 4d, from the photoconductive drum 4d, rendering the photoconductive drum 4d to be ready for a next primary transfer. Finally, the discharging process is performed to remove residual static electricity from the photoconductive drum 4d.
The photoconductive drum 4d is a tube including a surface photoconductive layer made of organic and inorganic photoconductors. The charging roller 4r is disposed in proximity to the photoconductive drum 4d to charge the photoconductive drum 4d with discharge between the charging roller 4r and the photoconductive drum 4d.
The developing device 4g includes a supply section for supplying yellow toner to the photoconductive drum 4d and a developing section for adhering yellow toner to the photoconductive drum 4d. The cleaning blade 4b includes an elastic band made of, e.g., rubber, and a toner remover such as a brush. The removable developing device 4g is mounted in the housing 2.
Each of the sub-process units 4C, 4M, and 4Bk has a configuration equivalent to the configuration of the sub-process unit 4Y described above. Specifically, the sub-process units 4C, 4M, and 4Bk form toner images of cyan, magenta, and black to be primarily transferred onto the transfer device 5, respectively.
The transfer device 5 includes a transfer belt 5a, a driving roller 5b, a driven roller 5c, four primary transfer rollers 5d, and a secondary transfer roller 5e. The transfer belt 5a is an endless belt entrained around the driving roller 5b and the driven roller 5c. As the driving roller 5b and the driven roller 5c rotates, the transfer belt 5a rotates, or moves in cycles, in a rotational direction A1.
The four primary transfer rollers 5d are primary transfer rollers 5dY, 5dC, 5dM, and 5dBk pressed against the photoconductive drums 4d of the sub-process units 4Y, 4C, 4M, and 4Bk via the transfer belt 5a, respectively. Thus, the transfer belt 5a contacts the sub-process units 4Y, 4C, 4M, and 4Bk, forming four areas of contact, herein called primary transfer nips, between the transfer belt 5a and the sub-process units 4Y, 4C, 4M, and 4Bk, respectively. The secondary transfer roller 5e presses an outer circumferential surface of the transfer belt 5a, thereby pressing against the driving roller 5b via the transfer belt 5a. Thus, an area of contact, herein called a secondary transfer nip, is formed between the secondary transfer roller 5e and the transfer belt 5a.
The belt cleaning device 6 is disposed between the secondary transfer nip and the sub-process unit 4Y in the rotational direction A1 of the transfer belt 5a. The belt cleaning device 6 includes a toner remover and the toner conveyance tube. The toner remover removes residual toner that failed to be transferred onto the sheet S at the secondary transfer nip and therefore remains on the outer circumferential surface of the transfer belt 5a, from the transfer belt 5a. The residual toner thus removed is conveyed as waste toner through the toner conveyance tube to the waste toner container.
The sheet feeding device 7 is disposed in a lower portion of the housing 2. The sheet feeding device 7 includes a sheet tray 7a and a sheet feeding roller 7b. The sheet tray 7a holds a plurality of sheets S. The sheet feeding roller 7b picks up an uppermost sheet S from the plurality of sheets S on the sheet tray 7a, and feeds the uppermost sheet S to the conveyance passage R.
The sheet ejection unit 8 is disposed above the optical writing device 3 and atop the housing 2. The sheet ejection unit 8 includes a sheet ejection tray 8a and a sheet ejection roller pair 8b. The sheet ejection roller pair 8b ejects a sheet S bearing an image onto the sheet ejection tray 8a. Thus, the sheets S ejected from the conveyance passage R by the sheet ejection roller pair 8b rest one atop another on the sheet ejection tray 8a.
The registration roller pair 9 adjusts conveyance of the sheet S along the conveyance passage R, after the sheet S is fed by the sheet feeding roller 7b of the sheet feeding device 7.
For example, a registration sensor is interposed between the sheet feeding roller 7b and the registration roller pair 9 on the conveyance passage R inside the housing 2 to detect a leading edge of the sheet S conveyed along the conveyance passage R. When a predetermined time elapses after the registration sensor detects the leading edge of the sheet S, the registration roller pair 9 interrupts rotation to temporarily halt the sheet S that comes into contact with the registration roller pair 9. The registration roller pair 9 is timed to resume rotation while sandwiching the sheet S to convey the sheet S to the secondary transfer nip. For example, the registration roller pair 9 resumes rotation in synchronization with a composite color toner image, constituted of the toner images of yellow, cyan, magenta, and black superimposed one atop another on the transfer belt 5a, reaching the secondary transfer nip as the transfer belt 5a rotates in the rotation direction A1.
After the composite color toner image is transferred from the transfer belt 5a to the sheet S at the secondary transfer nip, the sheet S is conveyed to the fixing device 10. The fixing device 10 includes, e.g., a rotatable fixing belt 201 and a pressure roller 203 pressing against an outer circumferential surface of the fixing belt 201. The toner image is fixed onto the sheet S under heat and pressure while the sheet S is conveyed through an area of contact, herein called a fixing nip N, between the fixing belt 201 and the pressure roller 203. As the sheet S bearing the fixed toner image is discharged from the fixing nip N, the sheet S separates from the fixing belt 201 and is conveyed to the sheet ejection roller pair 8b along the conveyance passage R.
Referring now to
As illustrated in
Each support member (stay) 207 has a shape having an upright portion standing upright on the side opposite to the nip N side. Halogen heaters 202A and 202B as fixing heat sources are arranged with the upright portion therebetween. The fixing belt 201 is directly heated by radiant heat from the inner surface side by the halogen heaters 202A and 202B. Each support member (stay) 207 is a member for supporting the nip forming member 124 and is provided inside the fixing belt 201. Each support member 207 prevents the nip forming member 124 that receives pressure from the pressure roller 203 from bending, and can obtain a uniform nip width in the axial direction.
The reflective members 209 are provided between the halogen heaters 202A or 202B and the support members (stays) 207. Thereby, useless energy consumption due to the support member (stay) 207 being heated by radiant heat from the halogen heater 202A or 202B or the like is suppressed. Here, instead of providing the reflecting member 209, the same effect can be obtained even if the surface of the support member (stay) 207 is heat-insulated or mirror-finished.
The pressure roller 203 is constructed of a roller 205 as a cored bar. A driver, disposed inside the housing 2, outputs a driving force to rotate the pressure roller 203. The driver is constructed of, e.g., a driving section such as a motor, and a reduction section such as a reduction gear. A biasing assembly presses the pressure roller 203 against the fixing belt 201. At this time, the pressure roller 203 is pressed and elastically deformed to define a part of the fixing nip N.
The roller 205 is made of a material having a desired mechanical strength and exhibiting an enhanced thermal conductivity. Specifically, the roller 205 is made of metal such as carbon steel and aluminum (Al) and formed as a solid bar. The carbon steel can include, e.g., carbon steel for machine structural use or a carbon steel bar for a general structural purpose. Alternatively, the roller 205 can be formed as a hollow cylinder inside which a heat source such as a halogen heater is situated. An elastic layer 204 is provided around the roller 205. The elastic layer may made of silicone rubber and a thickness of, for example, 3.5 mm. Thus, the heat source heats the sheet S passing through the fixing nip N via the roller 205,
The heaters 202A and 202B are secured to the housing 2 inside the loop formed by the fixing belt 201, that is, on an inner circumferential side of the fixing belt 201, isolated from the fixing belt 201. The controller described above controls power supply to the heaters 202A and 202B.
The nip formation pad 124 and the high-thermal-conductive member 216 compose a nip forming member.
The nip formation pad 124 is made of a material exhibiting enhanced rigidity for example, a Liquid Crystal Polymer (LCP).
The high-thermal-conductive member 216 is a high thermal conductive member that is arranged so as to cover a surface of the nip forming pad 124 on the nip side, and a metal having high thermal conductivity such as copper (Cu) and aluminum (Al) can be suitably used. In one embodiment, copper (Cu) is used.
By arranging the high-thermal-conductive member 216 that is of a metallic material having high thermal conductivity such as copper (Cu) and aluminum (Al) in a paper width direction, for example, even if the temperature of the fixing member rises in a non-paper-passing region when small-sized sheets are continuously fed, heat can be effectively shifted and scattered in the longitudinal direction (paper width direction), and a so-called end temperature rise can be suppressed.
The nip formation pad 124 is elongated in the width direction of the sheet S passing through the fixing nip N illustrated in
In one embodiment, the fixing nip N is planar in cross-section. Alternatively, the fixing nip N can be concave or curved in cross-section with respect to the pressure roller 203. If the fixing nip N is concave, the concave fixing nip N directs a leading edge of the sheet S toward the pressure roller 203, facilitating separation of the sheet S from the fixing nip N and therefore preventing the sheet S from being jammed between the fixing belt 201 and the pressure roller 203. To enhance an effect of the high-thermal-conductive member 216, a thickness of the high-thermal-conductive member 216 is changed in the longitudinal direction by shaving a center portion. However, changing the thickness of the high-thermal-conductive member 216 can increase production cost.
Hence, in one embodiment, as shown in
Because the adhesive 301 has a higher thermal conductivity than the nip formation pad 124 and a lower thermal conductivity than the high-thermal-conductive member 216, the adhesion 301 also has a function of thermal conduction. Also, because of the use of the adhesive, it is easy to change the thermal conductivity in the longitudinal direction, and avoid the end temperature rise.
The adhesive 301 is, for example, double-sided metal tape, double-sided transparent resin tape, or double-sided fabric tape. Metal such as copper (Cu) and aluminum (Al) can be used for the metal tape.
As shown in
In contrast, as shown
As shown in
In one embodiment, the adhesive 301 is provided only at both ends outside the maximum sheet passing area in the axial direction of the fixing belt (fixing member).
In
On the other hand, by setting the location where the thickness of the heat equalizing member is increased outside the maximum sheet passing width in the axial direction, it is possible to suppress the temperature rise in the non-sheet passing portion (outside the maximum sheet passing area) at the time of continuous sheet passing of the widest sheet and the near-widest-size sheet, and prevent a decrease in the temperature rising rate in the sheet passing area.
Next, another embodiment of the fixing device according to the present disclosure will be described. Descriptions of matters similar to those in the above embodiments will be omitted.
The present embodiment will be described with reference to
As illustrated, in the present embodiment, the adhesive member 301 is provided on the nip portion 216d. As described above, the location where the adhesive member 301 is provided corresponds to the increase in thickness of the high-thermal-conductive member 216, and the heat capacity of the high-thermal-conductive member 216 increases as the thickness of the high-thermal-conductive member 216 increases. In such a location, the heat absorption amount from the fixing belt can be large, and the temperature rising rate can be slow.
On the other hand, according to the present embodiment, in order to suppress heat absorption from the fixing belt 201, as shown in
Next, another embodiment of the fixing device according to the present disclosure will be described. Descriptions of matters similar to those in the above embodiments will be omitted.
In the present embodiment, the adhesive member 301 is provided outside the width of the fixing nip in the circumferential direction of the fixing member 201, and is provided only on the exit side of the fixing nip.
The present embodiment will be described with reference to
In the present embodiment, the adhesive member 301 is provided on the outside of the nip portion 216d on the nip exit side. As in the third embodiment, the thickness of the portion where the temperature rise of the fixing belt is suppressed by the adhesive member can be increased, and the heat absorption from the fixing belt can be suppressed. Therefore, the endothermic temperature rising speed can be secured by providing the pressure-sensitive adhesive member so as to avoid the location where the heat is directly transferred from the fixing belt.
Next, another embodiment of the fixing device according to the present disclosure will be described. Descriptions of matters similar to those in the above embodiments will be omitted.
In the present embodiment, the fixing heat source is a halogen heater having portions where the winding of the filament 2021A (or 2021B) is dense and portions where the winding is sparse in the axial direction of the fixing member. Further, in the axial direction of the fixing member 201, the adhesive member 301 is constructed to so that the thickness of the portion facing the portion where the winding of the filament is dense is larger than the thickness of the portion facing the portion where the winding of the filament is sparse.
The present embodiment will be described with reference to
When the fixing heat source is a halogen heater, the temperature of the dense portion of the filament is higher than that of the sparse portion of the filament, and the temperature distribution in the axial direction of the fixing member is uneven. Therefore, with the adhesive member 301 in the present embodiment, the thickness of the portion opposed to the portion where the winding of the filament 2021 A of the halogen heater 202 is increased, and the thickness of the portion opposed to the portion where the winding of the filament of the halogen heater is decreased. Thereby, the thickness of the high-thermal-conductive member 216 becomes a thickness corresponding to the sparseness/denseness of the filament, and it is possible to suppress the variation of the temperature distribution in the axial direction. Note that “opposed to” indicates that the portion where the filaments are dense or sparse and the portion where the adhesive member is thick or thin correspond to the direction perpendicular to the axial direction of the fixing member.
Next, another embodiment of the fixing device according to the present disclosure will be described. Descriptions of matters similar to those in the above embodiments will be omitted.
The adhesive member 301 of the present embodiment is divided into a plurality of parts in the axial direction of the fixing member. Further, in this embodiment, each of the parts is arranged at an angle to a longitudinal direction and a circumferential direction of the fixing member 201. In other words, each of the parts is arranged obliquely to the circumferential direction of the fixing member 201. The inlet side of the fixing nip of the fixing member is provided on the axial end side, and the exit side of the fixing nip is on the axial center side of the fixing member 201.
The present embodiment will be described with reference to
In the present embodiment, the adhesive member 301 is divided into a plurality of parts arranged at an angle with respect to a longitudinal direction and the circumferential direction of the fixing member. In the drawing, the arrow E indicates the circumferential direction of the fixing member 201.
The adhesive members divided into a plurality of members are provided obliquely to the circumferential direction of the fixing member 201. Further, for the adhesive member 301 divided into the plurality of parts, the inlet side of the fixing nip (the upstream side of the arrow F) is the axial end of the fixing member, and the outlet side of the fixing nip (the downstream side of the arrow F) is provided to be on the axial center side.
In the fixing device, in order to slide the high-thermal-conductive member 216 against the fixing belt 201 smoothly, a lubricant such as fluorine grease can be applied to the surface of the high-thermal-conductive member 216 on the fixing belt side. However, since the lubricant is in a liquid state when heated, the lubricant leaks from the axial end of the fixing belt 201 as it ages with the heating. The leaking of lubricant from the axial end of the fixing belt 201 reduces the amount of lubricant at the sliding portion and increases the frictional resistance of sliding, resulting in a problem of durability such as an increase in the load on the fixing belt 201.
On the other hand, according to the present embodiment, by forming the adhesive members 301 in the shape and arrangement as shown in
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