An embodiment of the invention will be hereinafter explained with reference to the drawings.
The image forming unit P includes a sheet feeding cassette 901, a transfer unit 902, a fixing device 1, a switchback conveying unit 904, an ADU (Automatic Duplex Unit) 905, a discharge tray 906, and an intermediate transfer belt 907. A flow of duplex printing on a sheet in the image forming apparatus M according to this embodiment will be hereinafter schematically explained.
A sheet supplied (fed) to a sheet conveying path by the sheet feeding cassette 901 is conveyed through the sheet conveying path to move to the transfer unit 902. During the conveyance, an electrostatic latent image formed on a photosensitive drum (an image bearing member) 908p is visualized as a toner image by a developing unit 908d and transferred onto the intermediate transfer belt 907 (so-called primary transfer).
The toner image transferred onto a belt surface of the intermediate transfer belt 907 is transferred onto a first surface of the sheet by the belt surface and the transfer unit 902 including a transfer roller (a transfer member) (so-called secondary transfer).
Subsequently, the sheet having the toner image transferred thereon is conveyed to the fixing device 1. The toner image is heat-fixed on the first surface. The fixing device 1 includes a heating roller 102 heated by a heater and a pressure roller 103. The fixing device 1 brings the sheet having the toner image secondarily transferred thereon into press-contact with the heating roller 102 using the pressure roller 103 to heat-fix the toner image on the sheet.
The sheet having the toner image heat-fixed thereon is conveyed to the switchback conveying unit 904 and switchback-conveyed by the switchback conveying unit 904 to be brought into the ADU 905. The switchback conveying unit 904 and the ADU 905 perform reversal of the sheet at the time of duplex printing of the sheet in cooperation with each other.
The sheet brought into the ADU 905 is conveyed through the ADU to move to the transfer unit 902 again. The toner image is formed on a second surface of the sheet. The sheet is conveyed to the fixing device 1.
The sheet having the toner images formed on both sides thereof is discharged onto the discharge tray 906. In an example described in this embodiment, a usual copy sheet is used as the sheet. However, the sheet is not limited to this. It is also possible to use cardboard, an OHP sheet, and the like.
The fixing device 1 includes a heating (fixing) roller 102 (φ30 mm) that heats a sheet having a toner image transferred thereon and a pressure (press) roller 103 (φ30) that brings the sheet having the toner image thereon into press-contact with the heating roller 102. The pressure roller 103 is in press-contact with the heating roller 102 by a pressing mechanism (not shown) and maintained to have a fixed nip width. The heating roller 102 is driven in an arrow direction by a drive motor (not shown). The pressure roller 103 rotates in an arrow direction following the heating roller 102. The fixing device 1 according to this embodiment causes the sheet to pass in a center position in a rotation axis direction of the heating roller 102.
For example, aluminum is used as a material of the heating roller 102. The heating roller 102 is formed in a cylindrical shape with thickness of 0.8 mm. A roller surface of the heating roller 102 in this embodiment is coated with a release layer of, for example, Teflon.
The pressure roller 103 is constituted by coating silicon rubber, fluorine rubber, or the like around a core metal. When a sheet passes a fixing point, which is a press-contact section (a nip section) of the heating roller 102 and the pressure roller 103, a toner image formed on this sheet is fuse-bonded and compression-bonded to be fixed.
On the outer periphery of the heating roller 102, a peeling pawl 104 that peels a sheet from the heating roller 102 and thermistors 106 and 107 (a relation with a heating position is describe later) that detect the temperature of the heating roller 102 are provided further on a downstream side in the rotation direction than a contact position (the nip section) of the heating roller 102 and the pressure roller 103. On the outer periphery of the pressure roller 103, a cleaning roller 108 is provided further on an upstream side in the rotation direction than the nip section.
As a heating system for the heating roller 102 in this embodiment, a system for using a halogen lamp (in an example, 564 W/one lamp) according to a heater lamp system is adopted.
When continuous copy is performed in an image forming apparatus, a temperature distribution in a rotation axis direction of a heating roller is substantially different depending on a size in a direction perpendicular to a conveying direction of a sheet that is caused to pass a fixing device. In particular, as in the case of a sheet with a small width size such as an A4-R sheet, when the heating roller has a portion where the sheet does not pass in the rotation axis direction of the heating roller, the temperature of the portion where the sheet does not pass (in the case of center sheet passing, corresponding to a heating roller end) may reach an abnormal temperature to cause breakage of components or an image failure such as a high-temperature offset image at the time of the next copy. Thus, in this embodiment, in view of such problems, a heating area in the rotation axis direction of the heating roller is divided and plural heater lamps with different luminous intensity distribution characteristics are used to make it possible to heat the respective heating areas individually.
Specifically, the heater lamps are constituted by two heater lamps, namely, a heater lamp 109A and a heater lamp 109B. These heater lamps are arranged on the inner side of the heating roller 102. These heater lamps have different luminous intensity distributions depending on a heating position of the heating roller 102.
As shown in
The heater lamp 109B heats portions near ends in the rotation axis direction of the heating roller 102. In an example described in this embodiment, the heater lamp 109B includes one heater that has a luminous intensity distribution for mainly heating portions near both the ends in the rotation axis direction of the heating roller 102. However, the heater lamp 109B is not limited to this example. For example, heaters dependent from each other may be provided in the portions at both the ends in the rotation axis direction of the heating roller 102.
The heater lamp 109A heats the center in the rotation axis direction of the heating roller 102.
The timing unit 112 measures an elapsed time from time of power-on or time of reset processing from a power saving mode (warming-up processing, etc.).
The temperature difference judging unit 110 judges whether a temperature difference between the heating roller 102 and the pressure roller 103 is equal to or more than a predetermined value. The predetermined value is a value set depending on an apparatus structure or the like of the image forming apparatus M including the fixing device 1. In this embodiment, the predetermined value is set to, for example, about 22° C.
Specifically, when the elapsed time measured by the timing unit 112 is equal to or shorter than a predetermined time, the temperature difference judging unit 110 can judge that there is a temperature difference equal to or larger than the predetermined value. The “predetermined time” in this case depends on the apparatus structure and is set to about one minute.
The temperature difference judging unit 110 can judge a temperature difference between the heating roller 102 and the pressure roller 103 on the basis of temperature detected by the temperature detecting unit 113.
In the case in which the temperature difference judging unit 110 judges that there is a temperature difference equal to or larger than the predetermined value when predetermined heat processing (e.g., warming-up processing) for making it possible to perform fixing processing in the fixing device is started by the heater lamp 109B, the heating control unit 111 controls a supplied heat quantity per a unit time (a total heat quantity supplied in a unit time) by the heater lamp 109B in a period from a start time of the predetermined heat processing by the heater lamp 109B until a start time of fixing processing to be larger than a supplied heat quantity per a unit time (a total heat quantity supplied in a unit time) by the heater lamp 109B at the time of the fixing processing (a state in which the heat processing is stably applied to the heating roller 102 by the heater lamps at the time of fixing processing).
Specifically, in the case in which the temperature difference judging unit 110 judges that there is a temperature difference equal to or larger than the predetermined value when predetermined heat processing for making it possible to perform fixing processing in the fixing device is started by the heater lamp 109B, the heating control unit 111 controls a target temperature of heat processing by the heater lamp 109B in a period from a start time of predetermined heat processing by the heater lamp 109B until a start time of fixing processing to temperature (e.g., 190° C.) to be higher than a target temperature (e.g., 180° C.) of heat processing by the heater lamp 109B at the time of the fixing processing.
Besides, in the case in which the temperature difference judging unit 110 judges that there is a temperature difference equal to or larger than the predetermined value when predetermined heat processing for making it possible to perform fixing processing in the fixing device is started by the heater lamp 109B, the heating control unit 111 can also control a heating time by the heater lamp 109B in a period from a start time of predetermined heat processing by the heater lamp 109B until a start time of fixing processing to be longer than a heating time by the heater lamp 109B at the time of the fixing processing.
The CPU 801 has a role of performing the respective kinds of processing in the fixing device. The CPU 801 also has a role of realizing various functions by executing programs stored in the MEMORY 802. The MEMORY 802 is constituted by, for example, a ROM or a RAM and has a role of storing various kinds of information and programs used in the fixing device.
As it is seen from
As shown in
The temperature difference judging unit 110 detects, using the thermistor 106 and the thermistor 107, the temperature of the heating roller 102 at time of power-on of the image forming apparatus M and judges whether the temperature of the heating roller 102 is equal to or higher than 100° C. (S101).
When the temperature of the heating roller 102 is lower than 100° C. (S101, N) and temperature of at least any one of the center and the ends in the rotation axis direction of the heating roller 102 reaches the fixable temperature (S102, Y), the temperature difference judging unit 110 performs ready display on a not-shown display in the image forming apparatus M (S103). Until an unattended time (a warming-up time) of the image forming apparatus M becomes equal to or longer than one minute (S104), the temperature difference judging unit 110 sets a control temperature of the heater lamp 109B, which heats portions near ends in the rotation axis direction of the heating roller 102, to temperature about 10° C. higher than the fixable temperature (S105).
When the temperature of the heating roller 102 is equal to or higher than 100° C. (S101, Y) and temperature of any one of the center and the ends in the rotation axis direction of the heating roller 102 reaches the fixable temperature (S106, Y), the heating control unit 111 performs ready display on the not-shown display in the image forming apparatus M (S107).
After the ready display is performed as described above (S107) or when the unattended time (the warming-up time) of the image forming apparatus M becomes equal to or longer than one minute (S104, Y), the heating control unit 111 sets a control temperature for the heater lamp 109B, which heats portions near ends in the rotation axis direction of the heating roller 102, to the same temperature as the fixable temperature (S108).
In this embodiment, when it is judged that the heating roller 102 and the like of the fixing device 1 is in a cold state (when a heating roller temperature is lower than 100° C.) according to the control conditions shown in
First, the temperature difference judging unit 110 judges whether a temperature difference between the heating roller and the pressure roller is equal to or larger than a predetermined value (S201). As the judgment of a temperature difference, for example, an elapsed time from time of power-on or time of reset from the power saving mode is measured and, when the elapsed time measured is equal to or shorter than a predetermined time, it is judged there is a temperature difference equal to or larger than the predetermined value. It is also possible to detect the temperature of the heating roller and judge a temperature difference between the heating roller and the pressure roller on the basis of the temperature detected.
Subsequently, in the case in which it is judged that there is a temperature difference equal to or larger than the predetermined value when predetermined heat processing for making it possible to perform fixing processing in the fixing device is started by the heater lamp 109B (S202, Yes), the heating control unit 111 controls a supplied heat quantity per a unit time by the heater lamp 109B in a period from a start time of the predetermined heat processing to a start time of the fixing processing to be larger than a supplied heat quantity per a unit time by the heater lamp 109B at the time of the fixing processing (S203).
Specifically, it is desirable that, in the case in which there is a temperature difference equal to or larger than the predetermined value when the predetermined heat processing for making it possible to perform the fixing processing in the fixing device is started by the first heating unit, the heating control unit 111 controls a target temperature of heat processing by the first heating unit in a period from a start time of the predetermined heat processing by the first heating unit until a start time of the fixing processing to be higher than a target temperature of the heat processing by the first heating unit at the time of the fixing processing.
Besides, in the case in which it is judged that there is a temperature difference equal to or larger than the predetermined value when the predetermined heat processing for making it possible to perform fixing processing in the fixing device is started by the first heating unit, the heating control unit 111 can also control a heating time by the first heating unit in a period from a start time of the predetermined heat processing by the first heating unit until a start time of the fixing processing to be longer than a heating time by the first heating unit at the time of the fixing processing.
The respective steps in the processing in the fixing device are realized by causing the CPU 801 to execute a temperature control program stored in the MEMORY 802.
In the explanation of this embodiment, a function for carrying out the invention is recorded in the apparatus in advance. However, the invention is not limited to this. The same function may be downloaded from a network to the apparatus or the same function recorded in a recording medium may be installed in the apparatus. The recording medium may be a recording medium of any form such as a CD-ROM as long as the recording medium can store a program and is readable by the apparatus. The function obtained by installation or download in advance in this way may be a function realized in cooperation with an OS (Operating System) or the like in the apparatus.
As described above, in this embodiment, when it is judged that the fixing device is in a cold state (a state in which there is such a temperature difference as to cause a fixing failure between the heating roller and the pressure roller), temperature control for the center of the heating roller is maintained and temperature of only the ends of the heating roller is raised within a predetermined time in which warming-up after turning on the power supply is performed (a range in which the undershoot phenomenon is large) regardless of, for example, whether the image forming apparatus including the fixing device is in the standby state or the copy state. This makes it possible to provide an image forming apparatus that controls occurrence of an image failure such as a fixing failure due to the undershoot phenomenon at the time of a copy operation immediately after warm-up, performs image formation processing with a stable image quality, and has a short warm-up time.
The invention has been explained in detail with reference to the specific forms. However, it would be apparent for those skilled in the art that various alterations and modification can be made without departing from the spirit and the scope of the invention.
As described above in detail, according to the invention, it is possible to provide a fixing technique that can control occurrence of a fixing failure in image formation processing immediately after warm-up from a state in which a heating roller is cold.