The present application claims priority to and incorporates by reference the entire contents of Japanese priority documents, 2006-191736 filed in Japan on Jul. 12, 2006 and 2006-253391 filed in Japan on Sep. 19, 2006.
1. Field of the Invention
The present invention relates to a fixing device that fixes an unfixed image on a recording medium, and an image forming apparatus that includes the fixing device.
2. Description of the Related Art
A fixing device is used in image forming apparatuses, such as printers, facsimiles, and copiers. A typical and widely-used fixing device includes a pressurizing roller and a fixing roller. The fixing roller includes a heater, and fixes an unfixed toner image on a paper sheet (recording medium). The fixing roller and the pressurizing roller form a nip portion in between. The temperature in the nip portion higher because of the heater present in the fixing roller. When a recording medium having an unfixed toner image thereon passes through the nip portion, the unfixed toner on the paper sheet is heated and fixed permanently to the paper sheet. Accordingly, a fixed toner image on the paper sheet is obtained. Such a fixing device includes a temperature detecting unit that is positioned at a center portion of the fixing roller in the axial direction of the fixing roller. When the recording medium passes through the nip portion, the recording medium absorbs heat of the fixing roller, therefore the temperature of the nip portion decreases. When the temperature detecting unit detects that the temperature of the nip portion has decreased, the heater is turned ON to raise the temperature of the fixing roller thereby maintaining the temperature of the nip portion to a desired temperature (hereinafter, “fixing temperature”) at which an unfixed toner image is fixed on a recording medium. The heat is not lost so much at the edge portions of the fixing roller where the paper sheet does not pass over. As a result, the temperature of the edge portions gradually increases as unfixed toner images are fixed on paper sheets one after the other. This may shorten the life of the fixing roller. Furthermore, when an unfixed toner image on a wide-width paper sheet is fixed thereon immediately after unfixed toner images on paper sheets each having a width smaller than that of the wide-width sheet are continuously fixed thereon, the quality of the fixed toner image may deteriorate significantly at the edge portions of the wide-width paper sheet. Such drawbacks can be seen also in a fixing device in which one of the fixing roller and the pressurizing roller serves as a stationary member, or a fixing device in which at least one of the fixing roller and the pressurizing roller serves as a belt member. Members for fixing an unfixed toner image on a recording medium can be termed as “fixing member”, and members for pressurizing the recording medium can be termed as “pressurizing member”.
For better understanding, a fixing roller and a pressurizing roller are explained below as examples of the fixing member and the pressurizing member.
To deal with the above drawbacks, thermal fixing devices are proposed (for example, see Japanese Patent Application Laid-open No. H5-134575).
Some fixing devices have a stationary member, instead of the fixing roller, that functions as a pressurizing member and has a small frictional resistance. The same disadvantage, as that in the case of a roller, can be seen even in the case of the stationary member.
However, a fixing roller including heat pipes is more expensive than a typical fixing roller. For this reason, if a fixing roller or a pressurizing roller that needs to be regularly replaced includes heat pipes, the maintenance cost of the fixing device also increases. To assure the durability of the expensive fixing roller including the heat pipes, a material used for the surface of the fixing roller disadvantageously has to be selected among a few limited materials.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to an aspect of the present invention, there is provided a fixing device that fixes an unfixed toner image on a recording medium. The fixing device includes a fixing roller; a pressurizing roller that opposes the fixing roller; a heating roller that includes a heating unit that is arranged in the heating roller and that heats the heating roller; and a heat pipe that is arranged in the heating roller and near a surface of the heating roller and that substantially uniformly heats the surface; and an endless fixing belt that stretches over the heating roller and the fixing roller and that conveys a recording medium with an unfixed toner image in a nip portion between the fixing roller and the pressurizing roller.
According to an aspect of the present invention, there is provided an image forming apparatus that includes the above fixing device.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Exemplary embodiments of the present invention are explained in detail below with reference to the accompanying drawings.
The fixing belt 6 stretches over the fixing roller 1 and the heating roller 7. The fixing belt 6 is rotated at a speed of, for example, 450 mm/sec. The fixing belt 6 has ribs on its edges to prevent the fixing belt 6 from deviating while the fixing belt 6 is rotating. The tension roller 8 is provided outside the loop of the fixing belt 6 and it presses the fixing belt 6, thus maintaining the fixing belt 6 tensioned. The heating roller 7 heats the inner surface of the fixing belt 6. The fixing roller 1 and the fixing belt 6 can be individually or collectively referred to as “fixing member”.
The fluorine rubber layer 6c that is the outermost layer directly contacts with the unfixed toner image on the paper sheet 5 to fix the toner image thereon. Thus, the paper sheet 5 needs to be released easily from the fluorine rubber layer 6c, i.e., sheet releasability is particularly important factor for the fluorine rubber layer 6c. A fluorine material is very useful as a material for the outermost layer of a fixing belt. Usually, oil is applied to the surface of the fixing belt 6 to improve the releasability of paper sheets. If the outermost layer of a fixing belt is made of fluororesin, the oil does not sufficiently spread over the surface of the outermost layer, and the desired effect of the oil cannot be obtained. On a layer made of fluorine rubber, on the contrary, the oil sufficiently spreads, and the desired effect of the oil can be obtained.
Tests on the fixing belt 6 were carried out. The test results showed that it is preferable that the silicone rubber layer 6b has a thickness L1 (μm) that satisfies the inequality 100≦L1≦400.
If the thickness L1 is smaller than 100 micrometers (μm), heat is not sufficiently stored in the silicone rubber layer 6b, and accordingly, insufficient toner-image fixing tends to occur. On the contrary, if the thickness L1 is larger than 400 μm, the thermal inertia increases too much. Accordingly, it takes time before the silicone rubber layer 6b starts to function for fixing a toner image on a recording medium.
Whereas, because the fluorine rubber layer 6c focuses on obtaining better sheet releasability, the fluorine rubber layer 6c functions properly even if the fluorine rubber layer 6c has a thickness L2 smaller than that of the silicone rubber layer 6b. Specifically, it is preferable that the thickness L2 (μm) satisfies the inequality 20≦L2≦100.
If the thickness L2 is smaller than 20 μm, the durability of the fluorine rubber layer 6c deteriorates easily. On the contrary, if the thickness L2 is larger than 100 μm, an inappropriate amount of heat is conducted.
A method of detecting the “fixing temperature” and a method of controlling the fixing temperature of the fixing device of the embodiment is described below. The noncontact thermopile 9 opposes the heating roller 7. Between the thermopile 9 and the heating roller 7, the fixing belt 6 is positioned. Because the heat pipes 11 are built in the heating roller 7, the single thermopile 9 is enough. In the embodiment, the thermopile 9 is arranged to cover a region through which a minimum-sized paper sheet passes. To control the fixing temperature, a temperature control unit regularly samples outputs of the thermopile 9, and calculates the average of the sampled outputs. Thereafter, the temperature control unit compares the average to the sensor output corresponding to a predetermined fixing temperature Ts. Based on the result of the comparison, the heating lamps 4 are turned ON or OFF.
Based on the outputs of the thermopile 9, an ON temperature TLOW, at which the heating lamps 4 should be turned ON, and an OFF temperature THIGH, at which the heating lamps 4 should be turned OFF, are previously set. Once the temperature of the surface of the fixing belt 6 falls below the ON temperature TLOW, the heating lamps 4 are turned ON. Once the temperature of the surface of the fixing belt 6 rises above the OFF temperature THIGH, on the other hand, the heating lamps 4 are turned OFF.
The fixing roller 1 is pressed against the pressurizing roller 2 that opposes the fixing roller 1, so that a nip portion is formed. The paper sheet 5 is conveyed while the unfixed toner image thereon is fixed at the nip portion. The fixing roller 1 is a cylindrical roller including a metal pipe made of SUS and a 15-millimeter thick silicone rubber layer provided on the surface of the metal pipe. The pressurizing roller 2 is a cylindrical roller that includes a 2-millimeter thick silicone rubber and a 50-μm thick conductive PFA tube that covers the surface of the silicone rubber. The pressurizing roller 2 includes the heating lamp 4 arranged therein. The heating lamp is turned ON when an image forming apparatus is turned ON and/or when the fixing device restarts the operation after a long stand-by state. Accordingly, the warming-up time can be shortened. The fixing device includes the oil applying unit 3 that evenly applies fixing oil onto the surface of the fixing belt 6 that comes into contact with a toner image. Whereby, offset is prevented from occurring. The configuration of the fixing device is not limited to that explained above. For example, the fixing device can include a belt for conveying the paper sheet 5 that is stretched over the pressurizing roller 2. Such a fixing device can convey the paper sheet 5 easily, and basically functions in the same manner as the fixing device of the embodiment.
The flow of the sheet paper 5 and the temperature distribution on the surface of the fixing belt 6 after the paper sheet 5 passes the fixing belt 6 is explained below.
The paper sheet 5 is conveyed in the direction indicated by the arrow shown in
The graphs shown in
In the case of the heating roller 17, the temperature T1 was 155° C. Meanwhile, the temperature T2 was increased by the heating lamps 4 to 195° C. For this reason, when an A-3 size paper sheet, which is larger than the A-4 sized sheet, was conveyed immediately after the temperature of the no-sheet-path portions 13 increased, the toner image was not properly fixed at the sheet-path portion 12 due to insufficient temperature of the sheet-path portion 12, and hot offset occurred at the no-sheet-path portions 13. On the other hand, in the case of the heating roller 7, the temperature T1 was 170° C. and the temperature T2 was 182° C. This realized a relatively uniform temperature distribution on the surface of the fixing belt 6 compared to that on the heating roller 17; moreover, the temperature variation is small. The heat pipes 11 inhibits the temperature increase on the no-sheet-path portions 13, but on the contrary, increases the temperature of the sheet-path portion 12 to compensate the lost temperature of the sheet-path portion 12.
The heat pipes 11 transfer the heat in the axial direction of the heating roller 7, realizing substantially uniform temperature distribution. The heat pipes 11 are, for example, four in number, and they are arranged at the same intervals in the circumferential direction of the heating roller 7 of 80 mm. Each of the heat pipes 11 has a diameter of 7 millimeters (mm) and a length longer than the maximum sheet width in the axial direction of the heat pipes 11. The thickness of the aluminum of the heating roller 7 is 7 mm. The properties of the heating roller 7 and the heat pipes 11 are optimum ones based on the measurement results. The optimum properties change depending on the material and diameter of the heating roller 7, the rotation speed of the fixing belt 6, the wattage W of the heating lamps 4, and the like.
In the embodiment, the base layer 6a of the fixing belt 6 shown in
Optimizing the heat pipes 11 and the fixing belt 6 results in stable temperature distribution on the surface of the fixing belt 6 in the direction along the width of the paper sheet 5. Thus, it is possible to provide the fixing device which is able to maintain stable image quality. The heat pipes 11 are arranged not in the fixing roller 1 or the pressurizing roller 2 that requires regular replacement but in the heating roller 7. Therefore, even if the fixing roller 1 and the pressurizing roller 2 are regularly replaced in the conventional manner, the maintenance cost of the fixing device is not increased. Compared to the fixing device that includes the fixing roller 1 including the heat pipes 11, the fixing device of the embodiment requires low maintenance costs.
Four driving units are arranged for driving the four image bearing media 101(C), 101(M), 101(Y), and 101(K), respectively, and four driving units are arranged for driving the respective four developing devices 103(C), 103(M), 103(Y), and 103(K) that correspond to the image bearing media 101(C), 101(M), 101(Y), and 101(K), respectively. The electrostatic latent images formed by the optical scanning device 102 are developed and visualized by the developing devices 103(C), 103(M), 103(Y), and 103(K).
The optical scanning device 102 is arranged above the four image bearing media 101(C), 101(M), 101(Y), and 101(K), and is fixed to the optical-scanning device supporting frame 110.
The optical-scanning device supporting frame 110 is positioned by and fixed to the platy side plate 111. The positional relationship between the optical-scanning device supporting frame 110 and the image bearing media 101(C), 101(M), 101(Y), and 101(K) is also determined by the side plate 111. After the developing devices 103(C), 103(M), 103(Y), and 103(K) obtain four toner images on the four image bearing media 101(C), 101(M), 101(Y), and 101(K), the toner images are sequentially transferred to an intermediate transfer medium on an endless belt. The superposed toner image on the intermediate transfer medium is transferred to a paper sheet P so that a full color image formed of the four colors is obtained. The fixing device 107 fixes the full color image on the paper sheet P, and the paper sheet P with the full image permanently fixed thereon is discharged. By using the fixing device according to the embodiment as the fixing device 107 of the image forming apparatus 100, it is possible to provide a small-sized image forming apparatus at low cost that has a simple configuration and assures stable image quality of a fixed image on a recording medium.
The image forming apparatus shown in
According to an aspect of the present invention, the maintenance cost of a fixing device can be kept lower.
According to another aspect of the present invention, stable image quality can be assured for a large number of fixed toner images, and an image forming apparatus that requires lower maintenance cost can be provided.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2006-191736 | Jul 2006 | JP | national |
2006-253391 | Sep 2006 | JP | national |
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Number | Date | Country | |
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20080013995 A1 | Jan 2008 | US |