This application claims priority from Japanese Patent Application No. 2010-287935 filed Dec. 24, 2010. The entire content of this priority application is incorporated herein by reference.
The present invention relates to a fixing device mounted in an electrophotographic type image forming device.
A conventional fixing device includes a cylindrical fusing film, a heater provided in an internal space of the fusing film, a pressure roller disposed opposite to the heater with respect to the fusing film, and a circular flange member for restricting a displacement of the fusing film in an axial direction thereof. A sheet carrying a toner image is passed through a nip portion defined between the circular film and the pressure roller, so that the toner image can be thermally fixed onto the sheet.
The circular flange member has a regulation portion to which an axial end portion of the fusing film is abutted for regulating axial displacement of the film. The circular flange member also has a guide portion integral with the regulation portion and in sliding contact with an inner peripheral surface of the film for guiding rotation of the film. The regulation portion extends in a direction perpendicular to a rotation axis of the cylindrical film. Such conventional fixing device is disclosed in Japanese Patent Application Publication No. 2009-237089.
The present inventors have found drawbacks in such a conventional fixing device, such that only a portion of the axial end portion of the circular film is brought into abutment with the regulation portion, if the axial end of the film is not orthogonal to the rotational axis of the film due to production error or assembling error or unwanted displacement of the film in association with the rotation of the film. The axially displacing force of the circular film is only received by the portion of the axial end portion contacting the regulation portion. Therefore, the portion of the axial end portion may be buckled or degraded.
Even if the axial end portion of the film is orthogonal to the rotation axis, such partial contact of the axial end portion of the circular film may also occur due to production error or assembling error of the circular flange member in which the regulation surface of the flange member is not directed in a direction perpendicular to the rotation axis.
In view of the foregoing, it is an object of the invention to provide a fixing device capable of suppressing deformation and degradation of the fusing film.
In order to attain the above and other objects, the present invention provides a fixing device. The fixing device includes a tubular flexible member, a heater, a nip member, a backup member, and a restricting member. The fusing member is rotatable about a rotational axis defining an axial direction and has an inner peripheral surface defining an internal space. The heater is disposed in the internal space. The nip member is disposed in the internal space for receiving radiant heat from the heater. The nip member is in sliding contact with the inner peripheral surface. The backup member nips the fusing member in cooperation with the nip member. The restricting member restricts displacement of the fusing member in the axial direction and is tiltable about a fulcrum portion.
According to another aspect, the present invention provides a fixing device. The fixing device includes a tubular flexible fusing member, a nip member, a backup member, and a restricting member. The fusing member is rotatable about a rotational axis defining an axial direction and has an inner peripheral surface defining an internal space. The nip member is disposed in the internal space. The nip member is configured to be in sliding contact with the inner peripheral surface. The backup member is configured to nip the fusing member in cooperation with the nip member. The restricting member is configured to restrict displacement of the fusing member in the axial direction and is tiltable about a fulcrum portion.
According to still another aspect, the present invention provides a fixing device. The fixing device includes a tubular film, a nip plate, a backup roller and a restricting member. The tubular film is rotatable about a rotational axis defining an axial direction and has an inner peripheral surface defining an internal space. The nip plate is disposed in the internal space. The nip plate is configured to be in sliding contact with the inner peripheral surface. The backup roller is configured to nip the film in cooperation with the nip plate. The restricting member is configured to restrict displacement of the film in the axial direction and is tiltable about a fulcrum portion.
In the drawings:
Next, a general structure of a laser printer as an image forming device according to an embodiment of the present invention will be described with reference to accompany drawings. The laser printer 1 shown in
<General Structure of Laser Printer>
As shown in
Throughout the specification, the terms “above”, “below”, “right”, “left”, “front”, “rear” and the like will be used assuming that the laser printer 1 is disposed in an orientation in which it is intended to be used. More specifically, in
The main frame 2 has a lower portion where the sheet supply unit 3 is disposed. The sheet supply unit 3 includes a sheet supply tray 31 for accommodating the sheet P, a lifter plate 32 for lifting up a front side of the sheet P, a sheet supply roller 33, a sheet supply pad 34, paper dust removing rollers 35, 36, and registration rollers 37. Each sheet P accommodated in the sheet supply tray 31 is directed upward to the sheet supply roller 33 by the lifter plate 32, separated by the sheet supply roller 33 and the sheet supply pad 34, and conveyed toward the process cartridge 5 passing through the paper dust removing rollers 35, 36, and the registration rollers 37.
The main frame 2 has an upper portion where exposure unit 4 is disposed. The exposure unit 4 includes a laser emission unit (not shown), a polygon mirror 41, lenses 42, 43, and reflection mirrors 44, 45, 46. In the exposure unit 4, the laser emission unit is adapted to project a laser beam (indicated by a chain line in
The process cartridge 5 is disposed below the exposure unit 4. The process cartridge 5 is detachable or attachable relative to the main frame 2 through a front opening defined by the front cover 21 at an open position. The process cartridge 5 includes a drum unit 6 and a developing unit 7.
The drum unit 6 includes the photosensitive drum 61, a charger 62, and a transfer roller 63. The developing unit 7 is detachably mounted to the drum unit 6. The developing unit 7 includes a developing roller 71, a toner supply roller 72, a regulation blade 73, and a toner accommodating portion 74 in which toner (developing agent) is accommodated.
In the process cartridge 5, after the surface of the photosensitive drum 61 has been uniformly charged by the charger 62, the surface is subjected to high speed scan of the laser beam from the exposure unit 4. An electrostatic latent image based on the image data is thereby formed on the surface of the photosensitive drum 61. The toner accommodated in the toner accommodating portion 74 is supplied to the developing roller 71 via the toner supply roller 72. The toner is conveyed between the developing roller 71 and the regulation blade 73 so as to be deposited on the developing roller 71 as a thin layer having a uniform thickness.
The toner deposited on the developing roller 71 is supplied to the electrostatic latent image formed on the photosensitive drum 61. Hence, a visible toner image corresponding to the electrostatic latent image is formed on the photosensitive drum 61. Then, the sheet P is conveyed between the photosensitive drum 61 and the transfer roller 63, so that the toner image formed on the photosensitive drum 61 is transferred onto the sheet P.
The fixing device 100 is disposed rearward of the process cartridge 5. The toner image (toner) transferred onto the sheet P is thermally fixed on the sheet P while the sheet P passes through the fixing device 100. The sheet P on which the toner image is thermally fixed is conveyed by conveying rollers 23 and 24 so as to be discharged on a discharge tray 22.
<Detailed Structure of Fixing Device>
As shown in
The fusing film 110 is of a tubular configuration having heat resistivity and flexibility. The fusing film 110 has an internal space for accommodating the halogen lamp 120, the nip plate 130, the reflection plate 140, and the stay 160. The rotation of the fusing film 110 is guided by a guide assembly 170 described later at its width ends.
The halogen lamp 120 is a heater to heat the nip plate 130 and the fusing film 110 for heating toner on the sheet P. The halogen lamp 120 is positioned at the internal space of the fusing film 110. The fusing film 110 and the nip plate 130 respectively have an inner surface spaced away from the halogen lamp 120 by a predetermined distance. As shown in
The nip plate 130 has a plate shape and contacts with the inner surface of the fusing film 110. The nip plate 130 is adapted for receiving resident heat from the halogen lamp 120 and for transmitting resident heat to the toner on the sheet P through the fusing film 110.
The nip plate 130 has a generally U-shaped cross-section made from a material such as aluminum having a thermal conductivity higher than that of the stay 160 (described later) made from steel. More specifically, for fabricating the nip plate 130, an aluminum plate is bent into U-shape to provide a base portion 131 and upwardly folded portions 132.
The base portion 131 may be painted with black color or provided with a heat absorbing member. With this configuration, the nip plate 130 effectively receives resident heat from the halogen lamp 120.
As shown in
The reflection plate 140 is adapted to reflect radiant heat radiating in the front-to-rear direction and the upper direction from the halogen lamp 120 toward the nip plate 130 (toward the inner surface of the base portion 131). As shown in
The reflection plate 140 is configured into U-shape in cross-section and is made from a material such as aluminum having high reflection ratio regarding infrared ray and far infrared ray. The reflection plate 140 has a U-shaped reflection portion 141 and a flange portion 142 extending from each end portion of the reflection portion 141 in the front-to-rear direction. A mirror surface finishing is available on the surface of the aluminum reflection plate 140 for specular reflection in order to enhance heat reflection ratio.
As shown in
As a result, displacement of the reflection plate 140 in the right-to-left direction due to vibration caused by operation of the fixing device 100 can be restrained by the engagement between the engagement sections 143 and the comb-like contact portions 163A.
As shown in
The pressure roller 150 is rotationally driven by a drive motor (not shown) disposed in the main frame 2. By the rotation of the pressure roller 150, the fusing film 110 is circularly moved along the nip plate 130 because of a friction force generated therebetween or between the sheet P and the fusing film 110. A toner image on the sheet P can be thermally fixed thereto by heat and pressure during passage of the sheet P at the nip region between the pressure roller 150 and the fusing film 110.
The stay 160 is adapted to support the end portions 131B of the nip plate 130 via the flange portion 142 of the reflection plate 140 for maintaining rigidity of the nip plate 130. The stay 160 has a U-shape configuration in conformity with the outer shape of the reflection portion 141 covering the reflection plate 140. For fabricating the stay 160, a highly rigid member such as a steel plate is folded into U-shape to have a top wall 166, a front wall 161 and a rear wall 162. As shown in
The front and rear walls 161, 162 have right end portions provided with L shaped engagement legs 165 each extending downward and then leftward. The top wall 166 has a left end portion provided with a retainer 167 having U-shaped configuration. The retainer 167 has a pair of retaining walls 167A whose inner surfaces are provided with engagement bosses 167B protruding inward.
As shown in
Assembling procedure of the reflection plate 140 and the nip plate 130 to the stay 160 will be described. First, the reflection plate 140 is temporarily assembled to the stay 160 by the abutment of the outer surface of the reflection portion 141 on the abutment bosses 168. In this case, the engagement sections 143 are in contact with the widthwise endmost contact portions 163A.
Then, as shown in
The end portion 131B of the base portion 131 is supported on the engagement legs 165 and the engagement portion 134 is supported on the retainer 167. Each flange portion 142 is sandwiched between the nip plate 130 and the stay 160. Thus, the nip plate 130 and the reflection plate 140 are held to the stay 160.
Vertical displacement of the reflection plate 140 due to vibration caused by operation of the fixing device 100 can be restrained, since the flange portions 142 are held between the nip plate 130 and the stay 160 as shown in
Incidentally, the stay 160 holding the nip plate 130 and the reflection plate 140 and the halogen lamp 120 are directly held to the guide assembly 170 as shown in
The guide assembly 170 is made from insulating member such as resin and is disposed at each axial end portion of the fusing film 110. The guide assembly 170 is in abutment with each axial end of the fusing film 110 in order to restrict displacement of the fusing film 110 in the right-to-left direction (axial direction). Specifically, the guide assembly 170 includes an inner guide member 171 for guiding the rotation of the fusing film 110 and a restricting member 175 for restricting displacement of the fusing film 110 in the right-to-left direction. The restricting member 175 is tiltably movably mounted on the inner guide member 171.
The inner guide member 171 mainly includes a main body 172, an inner guide 173 provided on the main body 172 at a side of the film 110, and a support portion 174 for holding widthwise end of the stay 160.
The main body 172 is of rectangular shape and fixed to the main frame 2 of the laser printer 1. The main body 172 has side surfaces 172A in the front-to-rear direction each provided with a pair of protrusions 172B and a lateral surface 172C opposed to the inner guide 173. Specifically, as shown in
The inner guide 173 is in the form of a rib in sliding contact with the inner surface of the fusing film 110 to guide the rotation thereof and is of C-shape having cutout part in the bottom. As shown in
Two support portions 173B are integrally with the upper wall 173A for supporting an upper surface of the stay 160. The support portion 173B is a rib protruding downward from the upper wall 173A and extending in the right-to-left direction. One of the support portions 173B is spaced away from remaining support portion 173B in order to evenly support the stay 160 at a front and rear portion thereof.
The front edge 173C is positioned higher than the rear edge 173D in a vertical direction, as shown in
The support portion 174 has a groove-like shape with its bottom portion open for holding the stay 160 in the front-to-rear direction. The support portion 174 includes a fixing portion (not shown) for fixing the terminal 121 of the halogen lamp 120 (
The restricting member 175 is configured to restrict a displacement of the fusing film 110 in the right-to-left direction and is tiltable in a gimbal fashion (like a universal joint) about a fixed fulcrum point or portion with respect to the inner guide member 171. The restricting member 175 includes a restricting portion 176 in abutment with the axial end of the fusing film 110, an outer guide 177 extending from the restricting portion 176 toward the fusing film 110, and a protruding portion 178 protruding from the restricting portion 176 toward the main body 172.
The restricting portion 176 is a semicircular shaped wall disposed between the inner guide member 171 of the main body 172 and the inner guide 173. The restricting portion 176 has a radially outer portion 176A located outside of the inner guide 173 in the radial direction as viewed from right-to-left direction, and has a concave portion 176B for preventing interference with the extending portion 172E of the inner guide member 171. The radially outer portion 176A is abuttable against the axial end of the fusing film 110. The radially outer portion 176A functions as a restricting plane for restricting a displacement of the fusing film 110 in the right-to-left direction (axial direction). As shown in
The outer guide 177 shaped like a letter C with an opening downward is a rib for guiding an outer surface of the fusing film 110. The outer guide 177 is positioned outside of the fusing film 110 in the radial direction to restrain radially outward deformation of the fusing film 110. A gap is formed between the outer guide 177 and the inner guide 173. The gap is larger than the thickness of the fusing film 110. The opening of the outer guide 177 is adapted for positioning the inner guide 173 within the space of the outer guide 177 and for permitting the stay 160 to be held to the support portion 174 in cooperation with the bottom opening of the inner guide 173. The outer guide 177 has lower edge portions 177B positioned lower than the inner guide member 171.
The protruding portion 178 and the spherical receiving portion 172D function as the fulcrum point or fulcrum portion when the restricting member 175 tilts. The protruding portion 178 has a distal end provided with a spherical portion 178A. The spherical portion 178A is pivotally supported to the spherical receiving portion 172D of the main body 172. The spherical portion 178A has a diameter substantially equal to that of the spherical receiving portion 172D. Consequently, the restricting member 175 is smoothly tiltable in all directions in a gimbal fashion or like a universal joint on a virtual plane perpendicular to the right-to-left direction. In this embodiment, the protruding portion 178 and the spherical receiving portion 172D are positioned in alignment with the internal space and located on an extension of an axial center of the fusing film 110.
With this configuration, the above-mentioned embodiment can attain advantageous effects as follows. The guide assembly 170 includes the inner guide member 171 and the restricting member 175 tiltable about the fulcrum point configured of the protruding portion 178 and the spherical receiving portion 172D. When the axial end of the fusing film 110 is in abutment with the restricting member 175, i.e., the restricting member 175 is pressed by the axial end of the fusing film 110, the restricting member 175 can tilt in all directions in the gimbal fashion on the virtual plane about the fulcrum point. Thus, even if the axial end of the fusing film 110 slants relative to the virtual plane, the restricting member 175 tilts along with the fusing film 110 so that entire axial end of the fusing film 110 is in abutment with the restricting member 175. This configuration prevents the axial end of the fusing film 110 from being partially and strongly pushed by the restricting member 175. Thus, deformation and degradation of the axial end portion can be obviated.
The protruding portion 178 protrudes toward the main body 172, and the spherical receiving portion 172D is formed on the lateral surface 172C. Even if the axial end of the fusing film 110 presses the restricting member 175 rightward, the fulcrum point configured of the protruding portion 178 and the spherical receiving portion 172D is immovable in the right-to-left direction (The main body 172 is held stationarily by the wall 105). That is, since a position of the fulcrum point in the right-to-left direction is fixedly provided, the restricting member 175 can stably tilt about the fulcrum point.
In the embodiment, the restricting member 175 is tiltably mounted on the inner guide member 171. Thus, the inner guide member 171 restricts the radially inward displacement of the fusing film 110, and simultaneously the restricting member 175 is tiltable in accordance with the slant of the axial end face of the fusing film 110.
The supporting portion is configured of the spherical portion 178A of the protruding portion 178 and the spherical receiving portion 172D of the main body 172. Thus, the restricting member 175 can tilt in all directions in the gimbal fashion on the virtual plane. Even if the axial end of the fusing film 110 slants in any directions, the restricting member 175 can tilt in conformance with the slanting direction of the axial end face of the fusing film 110. Thus any damage to the axial end portion of the fusing film 110 can be prevented. Additionally, the tilt of the restricting member 175 is achieved by the spherical portion 178A and the spherical receiving portion 172D without an urging member such as a spring. The restricting member 175 can tilt even by a slight pushing force of the fusing film 110. Therefore, axial position of the fusing film 110 can be properly regulated without any damage to the end portion thereof.
In the embodiment, the protruding portion 178 and the spherical receiving portion 172D are positioned in alignment with the internal space, and more specifically, are located on an extension of the axial center of the fusing film 110. Therefore, a distance between the fulcrum point and any point on the axial end of the fusing film 110 can be substantially uniform, and accordingly, stabilized tilting motion of the restricting member 175 can be realized.
Various modifications are conceivable. A first modification to the above-described embodiment will be described with reference to
Description is given to a configuration different from that of the embodiment. As shown in
As shown in
Next, a second modification will be described with reference to
A main body 372 of the inner guide member 371 has an upper surface 372A provided with a cylindrical pin 372B. The restricting member 375 includes a restricting portion 376 having a side surface 376B provided with an annular portion 378 engaged with the pin 372B and rotatable relative to the pin 372B. With this configuration, the restricting member 375 can be tiltable in a horizontal direction. Since the restricting member 375 can tilt about a vertical axis of the pin 371B in accordance with the slant of the axial end face of the fusing film 110. Accordingly, the deformation and the damage to the fusing film 110 can be restrained in comparison with a configuration in which the restricting member is fixedly provided.
In the above-described embodiment and the first modification, the restricting member 175 and 275 is tiltable in all direction in a gimbal fashion in a virtual plane perpendicular to the right-to-left direction by the employment of the spherical portion 178A, 278A and the spherical receiving portion 172D, 273D. Instead of the above-described structure, a universal joint is available.
While the invention has been described in detail and with reference to the specific and modified embodiments thereof, it would be apparent to those skilled in the art that various changes and modification is available without departing from the scope of the invention.
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Number | Date | Country | |
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