This application is based on and claims the benefit of priority from Japanese Patent application No. 2018-001290 filed on Jan. 9, 2018, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a fixing device and an image forming apparatus including this fixing device.
An image forming apparatus of an electrographic manner includes a fixing device fixing a toner image on a recording medium, such as a sheet.
For example, the fixing device includes an image forming part transferring a toner image from an image carrier to a recording medium and a fixing unit configured to include a heating roller fixing the toner image transferred on the recording medium and a separating claw. The fixing unit includes a separating claw moving mechanism moving the separating claw along a surface of the heating roller and separating the recording medium from the heating roller. The fixing unit includes a controlling part controlling the separating claw moving mechanism so that moving speed V2 of the separating claw when separating the recording medium is more than moving speed V1 of the separating claw until the following recording medium reaches the separating claw after separating the recording medium. Thereby, it is possible to execute separating operation of the recording medium as stabilizing contact condition of the separating claw with respect to the heating roller. As a result, wear of the surface of the heating roller is restrained.
However, in the above-mentioned fixing device, when separating the recording medium and after separating recording medium, the controlling part controls a special motor to change the moving speed of the separating claw. Therefore, it is necessary to install the special motor and others in order to move the separating claw, and then, there are a problem that manufacturing cost of the fixing device is increased and a problem that the fixing device is enlarged. Moreover, it is necessary to carry out complicated control in order to change the moving speed of the separating claw, and then, this becomes a factor increasing manufacturing cost of the fixing device.
In accordance with the present disclosure, a fixing device includes a fixing member, a pressuring member, a separating claw and a moving mechanism. The fixing member is rotatably provided around an axis, and heats a toner image on a recording medium. The pressuring member is rotatably provided around an axis, forms a pressuring area between the fixing member and the pressuring member, and pressures the recording medium passing through the pressuring area. The separating claw separates the recording medium passed through the pressuring area from a surface of the fixing member. The moving mechanism reciprocatingly moves the separating claw in an axial direction in accordance with rotation of the fixing member or the pressuring member. The moving mechanism includes a biasing member, two input gears, a bearing depression and a shaft protrusion. The biasing member biases the separating claw from one side to the other side in the axial direction. The two input gears have different numbers of teeth from each other, are arranged side by side on the same axis as each other, are meshed with one output gear driven and rotated by a driving source driving and rotating the fixing member or the pressuring member, and rotate around an axis while shifting by a difference of the numbers of teeth for each rotation in a rotation direction. The bearing depression is formed in one input gear of the input gears in a depressed condition, and has a contact face inclined with respect to the axial direction in a bottom face of the bearing depression. The shaft protrusion is protruded from the other input gear to the one input gear of the input gears, and is supported by the bearing depression in a condition that a distal end face inclined with respect to the axial direction in the shaft protrusion is made contact with the contact face. The two input gears is rotated so as to repeat a condition being biased by the biasing member to make inclination directions of the contact face and the distal end face coincident with each other and a condition being separated from each other against biasing force of the biasing member by shifting the inclination directions of the contact face and the distal end face in the rotation direction, and thereby, reciprocatingly move the separating claw in the axial direction.
In accordance with the present disclosure, an image forming apparatus includes the fixing device as described above.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
Hereinafter, with reference to the accompanying drawings, an embodiment of the present disclosure will be described. Incidentally, in the drawings, a reference character “Fr” indicates a “front” side, a reference character “Rr” indicates a “rear” side, a reference character “L” indicates a “left” side, a reference character “R” indicates a “right” side, a reference character “U” indicates an “upward” side, and a reference character “D” indicates a “downward” side. Moreover, terms “upstream” and “downstream” and other terms similar to these indicate an “upstream” side and a “downstream” side in a conveying direction (a passing direction) of a sheet S and other expressions similar to these.
With reference to
The color printer 1 includes a roughly rectangular parallelepiped apparatus body 2 constituting an external appearance. At a lower side of the apparatus body 2, a sheet feeding cartridge 3 storing sheets S (recording mediums) made of paper is detachably attached. On an upper face of the apparatus body 2, an ejected sheet tray is provided. Incidentally, the sheet S is not restricted by paper, but may be made of resin or others.
Moreover, the color printer 1 includes a sheet feeding device 5, an imaging device 6 and a fixing device 7 inside the apparatus body 2. The sheet feeding device 5 is provided in an upstream end of a conveying path 8 extended from the sheet feeding cartridge 3 to the ejected sheet tray 4. The fixing device 7 is provided at a downstream side in the conveying path 8 and the imaging device 6 is provided between the sheet feeding device 5 and the fixing device 7 in the conveying path 8.
The imaging device 6 includes four toner containers 10, an intermediate transfer belt 11, four drum units 12 and an optical scanning device 13. In the four toner containers 10, toners (developers) of four colors (yellow, magenta, cyan and black) are contained. Each drum unit 12 includes a photosensitive drum 14, a charging device 15, a development device 16, a primary transferring roller 17 and a cleaning device 18. The primary transferring roller 17 is arranged so as to put the intermediate transfer belt 11 between the photosensitive drum 14 and the primary transferring roller 17. With a right side of the intermediate transfer belt 11, a secondary transferring roller 19 comes into contact to form a transferring nip.
A controlling device (not shown) of the color printer 1 suitably controls each component to execute image forming process as follows. The charging device 15 electrically charges a surface of the photosensitive drum 14. The photosensitive drum 14 receives scanning light emitted from the optical scanning device 13 to carry an electrostatic latent image. The development device 16 develops the electrostatic latent image on the photosensitive drum 14 to a toner image by using the toner supplied from the toner container 10. The primary transferring roller 17 primarily transfers the toner image on the photosensitive drum 14 to the intermediate transferring belt 11 being rotated. The intermediate transferring belt 11 rotates and carries the toner image of full color formed by laminating the toner images of four colors. The sheet S is fed out from the sheet feeding cartridge 3 to the conveying path 8 by the sheet feeding device 5. The secondary transferring roller 19 secondarily transfers the toner image on the intermediate transferring belt 11 to the sheet S passing through the transferring nip. The fixing device 7 thermally fixes the toner image to the sheet S. After that, the sheet S is ejected to the ejected sheet tray 4. The cleaning device 18 removes the toner remained on the photosensitive drum 14.
Next, with reference to
As shown in
The casing 20 is made of heat-resistant resin or the like and formed in a roughly rectangular parallelepiped shape elongated in forward and backward directions. Inside the casing 20, a part of the conveying path 8 through which the sheet S passes is formed. In a lower part of the casing 20, an approach guide 26 guiding the sheet S to the pressuring area N is provided (refer to
On the conveying path 8 inside the casing 20, a guiding member 27 and a pair of ejecting rollers 28 are provided. The guiding member 27 is attachably/detachably fastened (by a screw or the like) to the casing 20 at a downstream side from the pressuring area N in the conveying direction. The guiding member 27 constitutes a part of the conveying path 8 at the downstream side from the pressuring area N in the conveying direction. The pair of ejecting rollers 28 are provided at the downstream side from the guiding member 27 so as to rotate around an axis. The pair of ejecting rollers 28 have a function put the sheet S passed through the pressuring area N between the ejecting rollers 28 and conveying the sheet S to a downstream side.
As shown in
As shown in
As shown in
When the pressure adjusting part turns the movable frames 34 to a side of the fixing belt 21, the pressuring roller 22 is pressured to the fixing belt 21 to form the pressuring area N being in compression pressured between the pressuring roller 22 and the fixing belt 21. On the other hand, when the pressure adjusting part turns the movable frames 34 to a direction separating from the fixing belt 21, pressuring of the pressuring roller 22 to the fixing belt 21 is released to form the pressuring area N being in decompression. Incidentally, the pressuring area N indicates an area within a range from an upstream side position where the pressure is 0 Pa to a downstream side position where the pressure is 0 Pa again via a position where the pressure is a maximum.
As shown in
Incidentally, inside the casing 20, a temperature sensor (not shown), such as a thermopile or a thermistor, sensing surface temperature of the fixing belt 21 (or temperature of the halogen heater 23) is provided. To the controlling device of the color printer 1, the driving motor M, the halogen heater 23, the temperature sensor and others are electrically connected. the controlling device controls the driving motor M, the halogen heater 23, the temperature sensor and others via various drive circuits.
As shown in
The separating claw 40 is formed in a roughly thick plate shape having a roughly acute triangle as viewed from the front side and comes into contact with a surface of the fixing belt 21 at a downstream side from the pressuring area N. As shown in
As shown in
As shown in
The second pin 42B is fixed on a rear end face of the supporting frame 41. To the second pin 42B, a input gear 51 of the moving mechanism 25 described later is rotatably fitted. The second pin 42B is provided in a condition being extended from the rear end face (the other end in the axial direction) of the supporting frame 41 to the rear side on the same axis as the input gear 51. Moreover, the first pin 42A described above is extended from the rear end of the supporting frame 41 to the front side at a position shifted from the input gear 51 (the second pin 42B) in a diameter direction (to the left side).
As shown in
As shown in
Next, with reference to
The moving mechanism 25 includes a biasing member 50, the two input gears 51 and 52, a bearing depression 53 and a shaft protrusion 54.
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
Next, an action (fixing process) of the fixing device 7 will be described. Incidentally, in case where the fixing process is executed, the pressuring roller 22 is pressed to the fixing belt 21 by the pressure adjusting part.
First, the controlling device controls driving of the driving motor M and the halogen heater 23. The fixing belt 21 is rotated by receiving driving force of the driving motor M and the pressuring roller 22 is rotated by following the fixing belt 21 (refer to a fine solid line arrow in
Incidentally, since the fixing belt 21 is rotated while making the separating claws 40 contact with the surface of the fixing belt 21, a portion of the fixing belt 21 continuously coming into contact with the separating claws 40 is worn. Thereupon, in order to restrain were of the fixing belt 21, in this fixing belt 21, the moving mechanism 25 reciprocatingly moves the separating claws 40 in the axial direction in accordance with rotation of the fixing belt 21.
As shown in
The driving force of the driving motor M drives and rotates the two input gears 51 and 52 via the gear train 31 (the one output gear 31A). The moving mechanism reciprocatingly moves the separating unit 24 in the forward and backward directions (the axial direction) by cooperation of the biasing member 50, the bearing depression 53 and the shaft protrusion 54.
In detail, the biasing member 50 always biases the separating unit 24 (the supporting frame 41) to the rear side (refer to a void arrow in
For example, as shown in
When rotation of the two input gears 51 and 52 is advanced after a condition that the inclination directions of the distal end face 54A and the contact face 53A coincide with each other and the distal end face 54A is rotated by 180 degrees with respect to the contact face 53A (refer to
When rotation of the two input gears 51 and 52 is further advanced, the distal end face 54A and the contact face 53A go back to the condition that the inclination directions coincide with each other, and simultaneously, the separating unit 24 is biased by the biasing member 50 and moved to the rear side (refer to a void arrow in
As described above, the two input gears 51 and 52 is rotated so as to repeat the condition being biased by the biasing member 50 to make the inclination directions of the contact face 53A and the distal end face 54A coincident with each other (refer to
The fixing device 7 according to the embodiment as described above is configured that the driving motor M of the fixing belt 21 drives and rotates the two input gears 51 and 52 of the moving mechanism 25 via the one output gear 31A. In such a configuration, it is possible to use the driving motor M of the fixing belt 21 commonly for as a driving source of the moving mechanism 25 reciprocatingly moving the separating claws 40 in the axial direction. Thereby, for example, in comparison to a case providing a special motor reciprocatingly moving the separating claws 40 in the axial direction, it is possible to reduce manufacturing cost of the fixing device 7 and to minimize the fixing device 7. Thus, in the fixing device 7, it is possible to move the separating claws 40 in the axial direction by a simple configuration.
Moreover, in the fixing device 7, the two input gears 51 and 52 repeat approaching and separating while varying a contact condition of the contact face 53A and the distal end face 54A by shifting by the difference of the numbers of teeth for each rotation, and thereby, reciprocatingly move the separating claws 40 in the axial direction. In such a configuration, it is possible to produce a slight speed difference between rotating speeds of the two input gears 51 and 52 on the basis of the difference of the numbers of teeth of the two input gears 51 and 52. That is, since the two input gears 51 and 52 having different the numbers of teeth greatly reduce and transmit rotating speed of the driving motor M, it is possible to slowly move the separating claws 40 in the axial direction. Thereby, it is possible to restrain wear of the fixing belt 21 due to sliding of the separating claws 40.
Further, in accordance with the fixing device 7 according to the embodiment, by setting difference of one tooth between the two input gears 51 and 52, it is possible to greatly reduce and transmit the rotating speed of the driving motor M and it is possible to reciprocatingly move the separating claws 40 in the axial direction very slowly.
Furthermore, in accordance with the fixing device 7 according to the embodiment, since a moving range of the separating claws 40 is set to a range being equal to or more than two times or equal to or less than three times of the width of the separating claw 40, it is possible to restrain the separating claws 40 from continuously coming into contact with the fixing belt 21 at the same position. Thereby, it is possible to restrain partial wear of the fixing belt 21.
As described above, because the separating claws come into contact with the surface of the rotating fixing belt 21, the separating claws 40 are dragged at a downstream side in the rotation direction of the fixing belt 21. Supposing that the first pin 42A and the second pin 42B are arranged on the same axis as the input gears 51 and 52, because the separating claws 40 are dragged along rotation of the fixing belt 21, it is necessary to provide other components restricting rotation of the separating claws 40. By contrast, in accordance with the fixing device 7 according to the embodiment, since the first pin 42A and the second pin 42B are engaged with the casing 20 on different axes, it is possible to restrain the separating claws 40 from rotating around the same axis as the input gears 51 and 52. Thereby, in comparison to a case providing other components restricting rotation, it is possible to reduce manufacturing cost. In addition, it is possible to suitably keep contact posture of the separating claws 40 with respect to the fixing belt 21.
Moreover, in accordance with the fixing device 7 according to the embodiment, since the second insertion hole 20B is formed in a roughly U-shape, it is possible to fit the second pin 42B into the insertion hole 20B after the first pin 42A is inserted into the first insertion hole 20A. Thereby, it is possible to easily carry out attachment of the separating claws 40 to the casing 20.
Incidentally, in the fixing device 7 according to the embodiment, although the six separating claws 40 are provided, the disclosure is not restricted by this and may include one or more separating claws 40.
Moreover, in the fixing device 7 according to the embodiment, although the difference of the numbers of teeth between the two input gears 51 and 52 is set to one tooth, the disclosure is not restricted by this and the difference of the numbers of teeth between the two input gears 51 and 52 may be set to two or more teeth. Then, in the embodiment, although the numbers of teeth of the first input gear 51 is smaller than the second input gear 52, the disclosure is not restricted by this and the numbers of teeth of the first input gear 51 may be larger than the second input gear 52. In addition, in the embodiment, although the biasing member 50 is arranged at the front side from the separating unit 24 and the two input gears and 52 are arranged at the rear side from the separating unit 24, the disclosure is not restricted by this. For example, the biasing member 50 may be arranged at the rear side from the separating unit 24 and the two input gears 51 and 52 may be arranged at the front side from the separating unit 24.
Further, in the fixing device 7 according to the embodiment, although the bearing depression 53 is formed in the second input gear 52 and the shaft protrusion 54 is formed in the first input gear 51, the disclosure is not restricted by this. For example, the bearing depression 53 may be formed in the first input gear 51 and the shaft protrusion 54 may be formed in the second input gear 52.
Furthermore, in the fixing device 7 according to the embodiment, although inclination of the contact face 53A and the distal end face 54A is formed so that the separating claws 40 reciprocatingly move a distance of two times of the width of the separating claw 40, the disclosure is not restricted by this. For example, the inclination of the contact face 53A and the distal end face 54A may be formed so that the separating claws 40 reciprocatingly move within a range being equal to or more than two times or equal to or less than three times of the width of the separating claw 40.
Moreover, in the fixing device 7 according to the embodiment, although the driving motor M drives and rotates the fixing belt 21, the disclosure is not restricted by this and the driving motor M may drive and rotate the pressuring roller 22. In addition, in the embodiment, although the pressure adjusting part moves the pressuring roller 22 to vary pressure force in the pressuring area N, the disclosure is not restricted by this and the pressure adjusting part moves the fixing belt 21 to vary pressure force in the pressuring area N.
Further, in the fixing device 7 according to the embodiment, although the fixing belt 21 rotated around one axis is applied as the fixing member, the disclosure is not restricted by this. As other examples, another belt (not shown) laid over a plurality of rollers or a fixing roller configured by laminating an elastic layer around an outer circumferential face of core metal may be applied as the fixing member.
Incidentally, although, in the present embodiment, a case where the present disclosure is applied to the color printer 1 has been described as one example, the disclosure is not restricted by this, but may be applied to a monochrome printer, a copying machine, a facsimile, a multifunction peripheral or the like.
Incidentally, the above-description of the embodiments illustrates one aspect of the toner conveying device and the image forming apparatus including this according to the present disclosure, but the technical scope of the disclosure is not limited to the above-described embodiments.
Number | Date | Country | Kind |
---|---|---|---|
2018-001290 | Jan 2018 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
4951936 | Taniyama | Aug 1990 | A |
20020141792 | Nakano | Oct 2002 | A1 |
20060269332 | Yamanaka | Nov 2006 | A1 |
20150205240 | Ohata | Jul 2015 | A1 |
Number | Date | Country |
---|---|---|
60097373 | May 1985 | JP |
07152260 | Jun 1995 | JP |
07261589 | Oct 1995 | JP |
09211995 | Aug 1997 | JP |
09240877 | Sep 1997 | JP |
2011-164446 | Aug 2011 | JP |