This application claims priority from Japanese Patent Application No. 2010-147229 filed Jun. 29, 2010. The entire content of the priority application is incorporated herein by reference.
The present invention relates to a fixing device provided with a temperature detection element.
A conventional thermal fixing device for an electro-photographic type image forming device includes a tubular fusing film, a heater disposed in an internal space of the fusing film, a pressure roller, and a nip plate defining a nip region relative to the pressure roller through the fusing film. Further, the fixing device includes a temperature detection element for detecting a temperature of the fusing film. The temperature detection element is disposed at a recessed portion formed in the nip plate and positioned upstream of the nip region. In this fixing device, detection of the temperature of the fusing film enables a temperature of the nip region to be maintained at a predetermined fixing temperature.
However, in such a fixing device, the temperature detection element is disposed outside of the nip region. Hence, it is difficult to accurately detect and control the temperature of the nip region. In view of the foregoing, it is an object of the present invention to provide a fixing device capable of accurately detecting a temperature of a region of a nip plate superposed with a nip region.
In order to attain the above and other objects, the present invention provides a fixing device for thermally fixing a developing agent image to a sheet fed in a sheet feeding direction including: a tubular flexible fusing member; a heater; a nip member; a backup member; and a temperature detection element. The tubular flexible fusing member has an inner peripheral surface defining an internal space. The heater is disposed in the internal space and configured to radiate radiant heat. The nip member is disposed in the internal space and configured to receive the radiant heat from the heater. The inner peripheral surface is in sliding contact with the nip member. The backup member is configured to provide a nip region in cooperation with the fusing member upon nipping the fusing member between the backup member and the nip member. The backup member confronts the nip member in a confronting direction. The temperature detection element is disposed in a superposed region of the nip member superposed with the nip region in the confronting direction and configured to detect a temperature of the superposed region.
In the drawings:
Next, a general structure of a laser printer as an image forming device will be described with reference to
<General Structure of Laser Printer>
As shown in
Throughout the specification, the terms “above”, “below”, “right”, “left”, “front”, “rear” and the like will be used assuming that the laser printer 1 is disposed in an orientation in which it is intended to be used. More specifically, in
The sheet supply unit 3 is disposed at a lower portion of the main frame 2. The sheet supply unit 3 includes a sheet supply tray 31 for accommodating the sheet P, a lifter plate 32 for lifting up a front side of the sheet P, a sheet supply roller 33, a sheet supply pad 34, paper dust removing rollers 35, 36, and registration rollers 37. Each sheet P accommodated in the sheet supply tray 31 is directed upward to the sheet supply roller 33 by the lifter plate 32, separated by the sheet supply roller 33 and the sheet supply pad 34, and conveyed toward the process cartridge 5 passing through the paper dust removing rollers 35, 36, and the registration rollers 37.
The exposure unit 4 is disposed at an upper portion of the main frame 2. The exposure unit 4 includes a laser emission unit (not shown), a rotatably driven polygon mirror 41, lenses 42, 43, and reflection mirrors 44, 45, 46. In the exposure unit 4, the laser emission unit is adapted to project a laser beam (indicated by a dotted line in
The process cartridge 5 is disposed below the exposure unit 4. The process cartridge 5 is detachable or attachable relative to the main frame 2 through a front opening defined by the front cover 21 at an open position. The process cartridge 5 includes a drum unit 6 and a developing unit 7.
The drum unit 6 includes the photosensitive drum 61, a charger 62, and a transfer roller 63. The developing unit 7 is detachably mounted to the drum unit 6. The developing unit 7 includes a developing roller 71, a toner supply roller 72, a regulation blade 73, and a toner accommodating portion 74 in which toner (developing agent) is accommodated.
In the process cartridge 5, after the surface of the photosensitive drum 61 has been uniformly charged by the charger 62, the surface is subjected to high speed scan of the laser beam from the exposure unit 4. An electrostatic latent image based on the image data is thereby formed on the surface of the photosensitive drum 61. The toner accommodated in the toner accommodating portion 74 is supplied to the developing roller 71 via the toner supply roller 72. The toner is conveyed between the developing roller 71 and the regulation blade 73 so as to be deposited on the developing roller 71 as a thin layer having a uniform thickness.
The toner deposited on the developing roller 71 is supplied to the electrostatic latent image formed on the photosensitive drum 61. Hence, a visible toner image corresponding to the electrostatic latent image is formed on the photosensitive drum 61. Then, the sheet P is conveyed between the photosensitive drum 61 and the transfer roller 63, so that the toner image formed on the photosensitive drum 61 is transferred onto the sheet P.
The fixing device 100 is disposed rearward of the process cartridge 5. The toner image (toner) transferred onto the sheet P is thermally fixed on the sheet P while the sheet P passes through the fixing device 100. The sheet P on which the toner image is thermally fixed is conveyed by conveying rollers 23 and 24 so as to be discharged on a discharge tray 22.
<Detailed Structure of Fixing Device>
As shown in
In the following description, a direction such that the sheet P is fed will be simply referred to as “sheet feeding direction”. A direction such that the nip plate 131 confronts the pressure roller 150 will be simply referred to as “confronting direction”. A lateral or rightward/leftward direction will be simply referred to as “widthwise direction” of the sheet P.
The fusing film 110 is of a tubular (endless) configuration having heat resistivity and flexibility. Each widthwise (right and left) end portion of the fusing film 110 is guided by a guide member (not shown) fixed to a frame (not shown) of the fixing device 100 so that the fusing film 110 is circularly movable. The fusing film 110 has an inner peripheral surface in sliding contact with the nip plate 131 through grease. Incidentally, the grease is not necessarily applied to the inner peripheral surface of the fusing film 110 depending on materials of the fusing film 110 and the nip plate 131.
The halogen lamp 120 is a heater to heat the nip plate 131 and the fusing film 110 for heating toner on the sheet P. The halogen lamp 120 is positioned at an internal space of the fusing film 110 and is spaced away from the inner peripheral surface of the fusing film 110 as well as from an inner surface of the nip plate 131 by a predetermined distance.
The nip plate 131 is adapted for receiving pressure from the pressure roller 150 and for receiving radiant heat from the halogen lamp 120. The nip plate 131 transmits radiant heat from the halogen lamp 120 to the toner on the sheet P through the fusing film 110. To this effect, the nip plate 131 is positioned such that the inner peripheral surface of the fusing film 110 is moved slidably therewith through grease.
The nip plate 131 is formed in a flat plate shape and made from a material such as aluminum having a thermal conductivity higher than that of the stay 160 (described later) made of steel. The nip plate 131 has an upper surface 131A, a lower surface 131B, and front and rear end portions 131C. The upper surface 131A may be painted with a black color or provided with a heat absorbing member so as to efficiently absorb radiant heat from the halogen lamp 120.
As shown in
The reflection plate 140 is adapted to reflect radiant heat radiating in the frontward/rearward direction and the upper direction from the halogen lamp 120 toward the nip plate 131 (toward the upper surface 131A of the nip plate 131). As shown in
The reflection plate 140 is configured into U-shape in cross-section and is made from a material such as aluminum having high reflection ratio regarding infrared ray and far infrared ray. The reflection plate 140 has a U-shaped reflection portion 141 and a flange portion 142 extending outward from each end portion of the reflection portion 141 in the frontward/rearward direction. A mirror surface finishing is available on the surface of the aluminum reflection plate 140 for specular reflection in order to enhance heat reflection ratio. As shown in
As shown in
The pressure roller 150 is rotationally driven by a drive motor (not shown) disposed in the main frame 2. By the rotation of the pressure roller 150, the fusing film 110 is circularly moved along the nip plate 131 because of a friction force generated therebetween or between the sheet P and the fusing film 110. A toner image on the sheet P can be thermally fixed thereto by heat and pressure during passage of the sheet P at the nip region NP between the pressure roller 150 and the fusing film 110.
The stay 160 is adapted to support the end portions 131C of the nip plate 131 through the flange portion 142 of the reflection plate 140 for maintaining rigidity of the nip plate 131. The stay 160 has a U-shape configuration in conformity with the outer shape of the reflection portion 141 covering the reflection plate 140. For fabricating the stay 160, a highly rigid member such as a steel plate is folded into U-shape to have a top wall 166, a front wall 161 and a rear wall 162. As shown in
As a result of assembly of the nip plate 131 together with the reflection plate 140 and the stay 160, the comb-like contact portions 163 are nipped between the right and left engagement sections 143. That is, the right engagement section 143 is in contact with the rightmost contact portion 163A, and the left engagement section 143 is in contact with the leftmost contact portion 163A. As a result, displacement of the reflection plate 140 in a rightward/leftward direction (widthwise direction) due to vibration caused by operation of the fixing device 100 can be restrained by the engagement between the engagement sections 143 and the comb-like contact portions 163A.
The front and rear walls 161, 162 have right end portions provided with L-shaped engagement legs 165 each extending downward and then leftward. The insertion portion 133 of the nip plate 131 is insertable into a space between the confronting engagement legs 165 and 165. Further, each end portion 131C of the nip plate 131 is abuttable on each engagement leg 165 as a result of the insertion.
The top wall 166 has a left end portion provided with a retainer 167 having U-shaped configuration. The retainer 167 has a pair of retaining walls 167A whose inner surfaces are provided with engagement bosses 167B each being engageable with each engagement hole 134B.
As shown in
The stay 160 has upper left and right end portions, each provided with a supported portion 169 protruding outward in the rightward/leftward direction. Each of the supported portions 169 is supported to the guide member (not shown).
Assembling procedure of the reflection plate 140 and the nip plate 131 to the stay 160 will be described. First, the reflection plate 140 is temporarily assembled to the stay 160 by the abutment of the outer surface of the reflection portion 141 on the abutment bosses 168. In this case, the engagement sections 143 are in contact with the widthwise endmost contact portions 163A.
Then, as shown in
Vertical displacement of the reflection plate 140 due to vibration caused by operation of the fixing device 100 can be restrained, since the flange portions 142 are held between the nip plate 131 and the stay 160 as shown in
<Structure of Nip Plate provided with Thermocouple>
As shown in
As shown in
The thermocouple 170 serves to detect a temperature of the superposed region of the nip plate 131 superposed with the nip region NP. The thermocouple 170 includes a junction 171 and a pair of bared wires 173. Each of the bared wires 173 includes a coated portion 172 coated by a thermally insulation material. That is, the junction 171, the pair of bared wires 173, and the coated portions 172 constitute the thermocouple 170.
One of the bared wires 173 is formed of a metal different from that of remaining one of the bared wires 173. The junction 171 is provided such that an end portion of the one of the bared wires 173 is connected to an end portion of the remaining one of the bared wires 173. The junction 171 and the pair of bared wires 173 except the coated portions 172 are positioned in the bottomed hole H. That is, the coated portions 172 are positioned outside of the bottomed hole H.
More specifically, the thermocouple 170 is embedded in the bottomed hole H so that the junction 171 is positioned within the superposed region of the nip plate 131 superposed with the nip region NP. The bottomed hole H into which the thermocouple 170 (the junction 171 and the bared wires 173) is embedded is filled with an adhesive agent such as a heat-resistant epoxy resin adhesive agent.
Because the axis of the bottomed hole H is displaced from the center of the thickness of the nip plate 131 toward the lower surface 131B, the junction 171 and the pair of bared wires 173 embedded in the bottomed hole H are also displaced from the center of the thickness of the nip plate 131 downward toward the lower surface 131B. The pair of bared wires 173 is disposed in the bottomed hole H so as to extend in the sheet feeding direction (the frontward/rearward direction) from the superposed region of the nip plate 131 superposed with the nip region NP toward outside of the nip plate 131. The thermocouple 170 (the junction 171 and the pair of bared wires 173) is positioned closer to the lower surface 131B than to the upper surface 131A in the confronting direction. Hence, when the thermocouple 170 detects the temperature of the superposed region of the nip plate 131 superposed with the nip region NP, influence of the radiant heat transmitted to the nip plate 131 from the halogen lamp 120 relative to the thermocouple 170 can be minimized. As a result, a temperature of the nip region NP can be accurately measured.
In the present embodiment, it is preferable that portions of the thermocouple 170 embedded in the bottomed hole H (i.e. the junction 171 and the pair of the bared wires 173) have a vertical length smaller than the thickness of the nip plate 131 in the confronting direction. If the thermocouple 170 is designed to have the vertical length smaller than the thickness of the nip plate 131, the thermocouple 170 can be embedded in the nip plate 131 so as to be positioned between the upper surface 131A and the lower surface 131B. Thus, the upper surface 131A and the lower surface 131B are formed to be flat without a projecting portion for accommodating the thermocouple 170 therein. Further, because the upper surface 131A and the lower surface 131B are flat, the nip plate 131 can be uniformly heated by the halogen lamp 120.
As a heat capacity of the nip plate 131 reduces, a thermal responsiveness can be increased, thereby enhancing heat efficiency. Therefore, it is preferable that the nip plate 131 is formed as thin as possible, as long as a sufficient nip force can be generated. For example, the thickness of the nip plate 131 is preferably less than or equal to 1.5 mm. More preferably, the thickness of the nip plate 131 is less than or equal to 1.0 mm. Since the thermocouple 170 is embedded in the nip plate 131 having such a thinness, it is preferable that the thermocouple 170 has the vertical length less than or equal to 0.5 mm.
In
Each of the bared wires 173 has another end portion connected to a temperature control device (not shown). Hence, a measurement result of the temperature of the nip plate 131 by the thermocouple 170 can be transmitted to the temperature control device, thereby controlling the temperature of the nip plate 131.
The fixing device 100 according to the above-described embodiment provides the following advantages and effects: The thermocouple 170 is embedded in the bottomed hole H formed in the nip plate 131. Thus, no attachment is required to fix the thermocouple 170 to the nip plate 131. Further, the thermocouple 170 is provided inside of the nip plate 131. Hence, during a printing operation, damage of the fusing film 110 caused by the thermocouple 170 can be avoided. Still further, the junction 171 is positioned at the superposed region of the nip plate 131 superposed with the nip region NP. Accordingly, the thermocouple 170 can accurately measure the temperature of the nip region NP in which toner is thermally fixed onto the sheet P.
The thermocouple 170 is displaced downward toward the lower surface 131B from the center of the thickness of the nip plate 131 in the confronting direction. That is, in the confronting direction, the thermocouple 170 is positioned in the nip plate 131 so as to be closer to the lower surface 131B than to the upper surface 131A that receives the radiant heat from the halogen lamp 120. Hence, when the thermocouple 170 detects the temperature of the nip plate 131, influence of the radiant heat from the halogen lamp 120 relative to the thermocouple 170 can be reduced. Consequently, the thermocouple 170 can measure a temperature closer to the temperature of the nip region NP.
Various modifications are conceivable.
In the above depicted embodiment, the thermocouple 170 is embedded in the bottomed hole H formed in the nip plate 131. However, for example, as shown in
Since the groove G is formed not in an upper surface 231A but in the lower surface 231B, the thermocouple 170 embedded in the groove G is positioned closer to the lower surface 231B than to the upper surface 231A in the confronting direction. As a result, influence of the radiant heat transmitted to the nip plate 131 from the halogen lamp 120 relative to the thermocouple 170 can be reduced. Further, compared to the case where the bottomed hole H is formed in the nip plate 131, a position of the thermocouple 170 to be embedded in the groove G can be visually confirmed. Therefore, the thermocouple 170 can be embedded at an accurate position in the groove G.
The portion in which the thermocouple 170 is accommodated is not limited to a hole or a groove. Alternatively, as shown in
The bottomed hole H, the groove G, and the notched portion G′ are formed so as to extend frontward from the rear edge of the nip plate 131 (231, 331). However, the bottomed hole H, the groove G, and the notched portion G′ can be formed so as to extend rearward from a front edge of the nip plate 131 (231, 331). Alternatively, the bottomed hole H, the groove G, and the notched portion G′ can be formed so as to extend in the rightward/leftward direction. Instead of extending from the front edge or the rear edge, the bottomed hole H, the groove G, and the notched portion G′ can be formed only within the superposed region of the nip plate 131 (231, 331) superposed with the nip region NP.
In the above depicted embodiment, the adhesive agent is employed to fill in the bottomed hole H (the groove G and the notched portion G′) in which the thermocouple 170 is accommodated. However, instead of the adhesive agent, solder is available.
In the above depicted embodiment, the thermocouple 170 is employed as the temperature detection element. However, a temperature sensor, such as a thermistor, is available.
While the invention has been described in detail with reference to the embodiment thereof, it would be apparent to those skilled in the art that various changes and modifications may be made therein without departing from the spirit of the invention.
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2010-147229 | Jun 2010 | JP | national |
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Japanese Office Action mailed Jan, 7, 2014, JP Appln. 2010-147229, English translation. |
Number | Date | Country | |
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20110318074 A1 | Dec 2011 | US |