This patent application is based on and claims priority pursuant to 35 U.S.C. §119 to Japanese Patent Application Nos. 2012-203268, filed on Sep. 14, 2012, and 2013-092560, filed on Apr. 25, 2013, in the Japanese Patent Office, the entire disclosure of each of which is hereby incorporated by reference herein.
1. Technical Field
Exemplary aspects of the present invention relate to a fixing device, an image forming apparatus, and a fixing method, and more particularly, to a fixing device for fixing an image on a recording medium, an image forming apparatus incorporating the fixing device, and a fixing method for fixing a toner image on a recording medium.
2. Description of the Background
Related-art image forming apparatuses, such as copiers, facsimile machines, printers, or multifunction printers having two or more of copying, printing, scanning, facsimile, plotter, and other functions, typically form an image on a recording medium according to image data. Thus, for example, a charger uniformly charges a surface of a photoconductor; an optical writer emits a light beam onto the charged surface of the photoconductor to form an electrostatic latent image on the photoconductor according to the image data; a development device supplies toner to the electrostatic latent image formed on the photoconductor to render the electrostatic latent image visible as a toner image; the toner image is directly transferred from the photoconductor onto a recording medium or is indirectly transferred from the photoconductor onto a recording medium via an intermediate transfer belt; finally, a fixing device applies heat and pressure to the recording medium bearing the toner image to fix the toner image on the recording medium, thus forming the image on the recording medium.
Such fixing device may include a fixing rotary body heated by a heater and an opposed body contacting the fixing rotary body to form a nip therebetween through which a recording medium bearing a toner image is conveyed. As the fixing rotary body and the opposed body rotate and convey the recording medium bearing the toner image through the nip, the fixing rotary body heated to a predetermined fixing temperature and the opposed body together heat and melt toner of the toner image, thus fixing the toner image on the recording medium.
Since the recording medium passing through the nip draws heat from the fixing rotary body, a temperature sensor detects the temperature of the fixing rotary body to maintain the fixing rotary body at a desired temperature. However, at each lateral end of the fixing rotary body in an axial direction thereof, the recording medium is not conveyed over the fixing rotary body and therefore does not draw heat from the fixing rotary body. Accordingly, after a plurality of recording media is conveyed through the nip continuously, a non-conveyance span situated at each lateral end of the fixing rotary body may overheat.
To address this circumstance, the fixing device may incorporate a heat shield to shield the non-conveyance span of the fixing rotary body from the heater, thus preventing overheating of the fixing rotary body. For example, the heat shield may be movable between a plurality of positions to correspond to a plurality of non-conveyance spans varying depending on the size of recording media. However, the heat shield is retained at an identical position during a print job for forming a toner image on a plurality of recording media of an identical size. Accordingly, if the temperature of the non-conveyance span of the fixing rotary body increases accidentally during the print job, the heat shield may not be able to prevent the fixing rotary body from overheating.
This specification describes below an improved fixing device. In one exemplary embodiment, the fixing device includes a fixing rotary body rotatable in a predetermined direction of rotation, a heater disposed opposite and heating the fixing rotary body, an opposed body contacting the fixing rotary body to form a nip therebetween through which a recording medium is conveyed, and a heat shield movably disposed opposite the fixing rotary body. The heat shield includes a noncircular shield portion disposed opposite a lateral end of the fixing rotary body in an axial direction thereof to shield the fixing rotary body from the heater and a recess defined by the shield portion in the axial direction of the fixing rotary body. A temperature detector is disposed opposite at least one of the fixing rotary body and the opposed body to detect a temperature of the at least one of the fixing rotary body and the opposed body. A controller is operatively connected to the heat shield and the temperature detector to determine a rotation angled position to which the heat shield is moved based on a size of the recording medium and the temperature of the at least one of the fixing rotary body and the opposed body detected by the temperature detector.
This specification further describes an improved image forming apparatus. In one exemplary embodiment, the image forming apparatus includes the fixing device described above.
This specification further describes an improved fixing method. In one exemplary embodiment, the fixing method includes placing a heat shield at a retracted position where the heat shield is not interposed between a heater and a fixing rotary body, conveying a recording medium over the fixing rotary body, determining that a temperature of the fixing rotary body is not lower than a predetermined first temperature, moving the heat shield to a first rotation angled position where the heat shield is interposed between the heater and the fixing rotary body to shield the fixing rotary body from the heater, determining that the temperature of the fixing rotary body is not lower than a predetermined second temperature higher than the first temperature, and moving the heat shield to a second rotation angled position where the heat shield is interposed between the heater and the fixing rotary body to shield the fixing rotary body more fully from the heater than at the first rotation angled position.
A more complete appreciation of the invention and the many attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
In describing exemplary embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve a similar result.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, in particular to
As shown in
For example, each of the image forming devices 4Y, 4M, 4C, and 4K includes a drum-shaped photoconductor 5 serving as an image carrier that carries an electrostatic latent image and a resultant toner image; a charger 6 that charges an outer circumferential surface of the photoconductor 5; a development device 7 that supplies toner to the electrostatic latent image formed on the outer circumferential surface of the photoconductor 5, thus visualizing the electrostatic latent image as a toner image; and a cleaner 8 that cleans the outer circumferential surface of the photoconductor 5. It is to be noted that, in
Below the image forming devices 4Y, 4M, 4C, and 4K is an exposure device 9 that exposes the outer circumferential surface of the respective photoconductors 5 with laser beams. For example, the exposure device 9, constructed of a light source, a polygon mirror, an f-θ lens, reflection mirrors, and the like, emits a laser beam onto the outer circumferential surface of the respective photoconductors 5 according to image data sent from an external device such as a client computer.
Above the image forming devices 4Y, 4M, 4C, and 4K is a transfer device 3. For example, the transfer device 3 includes an intermediate transfer belt 30 serving as an intermediate transferor, four primary transfer rollers 31 serving as primary transferors, a secondary transfer roller 36 serving as a secondary transferor, a secondary transfer backup roller 32, a cleaning backup roller 33, a tension roller 34, and a belt cleaner 35.
The intermediate transfer belt 30 is an endless belt stretched across the secondary transfer backup roller 32, the cleaning backup roller 33, and the tension roller 34. As a driver drives and rotates the secondary transfer backup roller 32 counterclockwise in
The four primary transfer rollers 31 sandwich the intermediate transfer belt 30 together with the four photoconductors 5, respectively, forming four primary transfer nips between the intermediate transfer belt 30 and the photoconductors 5. The primary transfer rollers 31 are connected to a power supply that applies a predetermined direct current voltage and/or alternating current voltage thereto.
The secondary transfer roller 36 sandwiches the intermediate transfer belt 30 together with the secondary transfer backup roller 32, forming a secondary transfer nip between the secondary transfer roller 36 and the intermediate transfer belt 30. Similar to the primary transfer rollers 31, the secondary transfer roller 36 is connected to the power supply that applies a predetermined direct current voltage and/or alternating current voltage thereto.
The belt cleaner 35 includes a cleaning brush and a cleaning blade that contact an outer circumferential surface of the intermediate transfer belt 30. A waste toner conveyance tube extending from the belt cleaner 35 to an inlet of a waste toner container conveys waste toner collected from the intermediate transfer belt 30 by the belt cleaner 35 to the waste toner container.
A bottle holder 2 situated in an upper portion of the image forming apparatus 1 accommodates four toner bottles 2Y, 2M, 2C, and 2K detachably attached thereto to contain and supply fresh yellow, magenta, cyan, and black toners to the development devices 7 of the image forming devices 4Y, 4M, 4C, and 4K, respectively. For example, the fresh yellow, magenta, cyan, and black toners are supplied from the toner bottles 2Y, 2M, 2C, and 2K to the development devices 7 through toner supply tubes interposed between the toner bottles 2Y, 2M, 2C, and 2K and the development devices 7, respectively.
In a lower portion of the image forming apparatus 1 are a paper tray 10 that loads a plurality of recording media P (e.g., sheets) and a feed roller 11 that picks up and feeds a recording medium P from the paper tray 10 toward the secondary transfer nip formed between the secondary transfer roller 36 and the intermediate transfer belt 30. The recording media P may be thick paper, postcards, envelopes, plain paper, thin paper, coated paper, art paper, tracing paper, OHP (overhead projector) transparencies, OHP film sheets, and the like. Additionally, a bypass tray that loads postcards, envelopes, OHP transparencies, OHP film sheets, and the like may be attached to the image forming apparatus 1.
A conveyance path R extends from the feed roller 11 to an output roller pair 13 to convey the recording medium P picked up from the paper tray 10 onto an outside of the image forming apparatus 1 through the secondary transfer nip. The conveyance path R is provided with a registration roller pair 12 located below the secondary transfer nip formed between the secondary transfer roller 36 and the intermediate transfer belt 30, that is, upstream from the secondary transfer nip in a recording medium conveyance direction A1. The registration roller pair 12 serving as a timing roller pair feeds the recording medium P conveyed from the feed roller 11 toward the secondary transfer nip.
The conveyance path R is further provided with a fixing device 20 located above the secondary transfer nip, that is, downstream from the secondary transfer nip in the recording medium conveyance direction A1. The fixing device 20 fixes a toner image transferred from the intermediate transfer belt 30 onto the recording medium P conveyed from the secondary transfer nip. The conveyance path R is further provided with the output roller pair 13 located above the fixing device 20, that is, downstream from the fixing device 20 in the recording medium conveyance direction A1. The output roller pair 13 discharges the recording medium P bearing the fixed toner image onto the outside of the image forming apparatus 1, that is, an output tray 14 disposed atop the image forming apparatus 1. The output tray 14 stocks the recording medium P discharged by the output roller pair 13.
With reference to
As a print job starts, a driver drives and rotates the photoconductors 5 of the image forming devices 4Y, 4M, 4C, and 4K, respectively, clockwise in
Simultaneously, as the print job starts, the secondary transfer backup roller 32 is driven and rotated counterclockwise in
When the yellow, magenta, cyan, and black toner images formed on the photoconductors 5 reach the primary transfer nips, respectively, in accordance with rotation of the photoconductors 5, the yellow, magenta, cyan, and black toner images are primarily transferred from the photoconductors 5 onto the intermediate transfer belt 30 by the transfer electric field created at the primary transfer nips such that the yellow, magenta, cyan, and black toner images are superimposed successively on a same position on the intermediate transfer belt 30. Thus, a color toner image is formed on the intermediate transfer belt 30. After the primary transfer of the yellow, magenta, cyan, and black toner images from the photoconductors 5 onto the intermediate transfer belt 30, the cleaners 8 remove residual toner failed to be transferred onto the intermediate transfer belt 30 and therefore remaining on the photoconductors 5 therefrom. Thereafter, dischargers discharge the outer circumferential surface of the respective photoconductors 5, initializing the surface potential thereof.
On the other hand, the feed roller 11 disposed in the lower portion of the image forming apparatus 1 is driven and rotated to feed a recording medium P from the paper tray 10 toward the registration roller pair 12 in the conveyance path R. As the recording medium P comes into contact with the registration roller pair 12, the registration roller pair 12 that interrupts its rotation temporarily halts the recording medium P.
Thereafter, the registration roller pair 12 resumes its rotation and conveys the recording medium P to the secondary transfer nip at a time when the color toner image formed on the intermediate transfer belt 30 reaches the secondary transfer nip. The secondary transfer roller 36 is applied with a transfer voltage having a polarity opposite a polarity of the charged yellow, magenta, cyan, and black toners constituting the color toner image formed on the intermediate transfer belt 30, thus creating a transfer electric field at the secondary transfer nip. The transfer electric field secondarily transfers the yellow, magenta, cyan, and black toner images constituting the color toner image formed on the intermediate transfer belt 30 onto the recording medium P collectively. After the secondary transfer of the color toner image from the intermediate transfer belt 30 onto the recording medium P, the belt cleaner 35 removes residual toner failed to be transferred onto the recording medium P and therefore remaining on the intermediate transfer belt 30 therefrom. The removed toner is conveyed and collected into the waste toner container.
Thereafter, the recording medium P bearing the color toner image is conveyed to the fixing device 20 that fixes the color toner image on the recording medium P. Then, the recording medium P bearing the fixed color toner image is discharged by the output roller pair 13 onto the output tray 14.
The above describes the image forming operation of the image forming apparatus 1 to form the color toner image on the recording medium P. Alternatively, the image forming apparatus 1 may form a monochrome toner image by using any one of the four image forming devices 4Y, 4M, 4C, and 4K or may form a bicolor or tricolor toner image by using two or three of the image forming devices 4Y, 4M, 4C, and 4K.
With reference to
A detailed description is now given of a construction of the fixing belt 21.
The fixing belt 21 is a thin, flexible endless belt or film. For example, the fixing belt 21 is constructed of a base layer constituting an inner circumferential surface of the fixing belt 21 and a release layer constituting the outer circumferential surface of the fixing belt 21. The base layer is made of metal such as nickel and SUS stainless steel or resin such as polyimide (PI). The release layer is made of tetrafluoroethylene-perfluoroalkylvinylether copolymer (PFA), polytetrafluoroethylene (PTFE), or the like. Alternatively, an elastic layer made of rubber such as silicone rubber, silicone rubber foam, and fluoro rubber may be interposed between the base layer and the release layer.
If the fixing belt 21 does not incorporate the elastic layer, the fixing belt 21 has a decreased thermal capacity that improves fixing performance of being heated to a predetermined fixing temperature quickly. However, as the pressing roller 22 and the fixing belt 21 sandwich and press a toner image T on a recording medium P passing through the fixing nip N, slight surface asperities of the fixing belt 21 may be transferred onto the toner image T on the recording medium P, resulting in variation in gloss of the solid toner image T. To address this problem, it is preferable that the fixing belt 21 incorporates the elastic layer having a thickness not smaller than about 80 micrometers. The elastic layer having the thickness not smaller than about 80 micrometers elastically deforms to absorb slight surface asperities of the fixing belt 21, preventing variation in gloss of the toner image T on the recording medium P.
According to this exemplary embodiment, the fixing belt 21 is designed to be thin and have a reduced loop diameter so as to decrease the thermal capacity thereof. For example, the fixing belt 21 is constructed of the base layer having a thickness in a range of from about 20 micrometers to about 50 micrometers; the elastic layer having a thickness in a range of from about 80 micrometers to about 300 micrometers; and the release layer having a thickness in a range of from about 3 micrometers to about 50 micrometers. Thus, the fixing belt 21 has a total thickness not greater than about 1 mm. A loop diameter of the fixing belt 21 is in a range of from about 20 mm to about 40 mm. In order to decrease the thermal capacity of the fixing belt 21 further, the fixing belt 21 may have a total thickness not greater than about 0.20 mm and preferably not greater than about 0.16 mm. Additionally, the loop diameter of the fixing belt 21 may not be greater than about 30 mm.
A detailed description is now given of a construction of the pressing roller 22.
The pressing roller 22 is constructed of a metal core 22a; an elastic layer 22b coating the metal core 22a and made of silicone rubber foam, silicone rubber, fluoro rubber, or the like; and a release layer 22c coating the elastic layer 22b and made of PFA, PTFE, or the like. A pressurization assembly presses the pressing roller 22 against the nip formation assembly 24 via the fixing belt 21. Thus, the pressing roller 22 pressingly contacting the fixing belt 21 deforms the elastic layer 22b of the pressing roller 22 at the fixing nip N formed between the pressing roller 22 and the fixing belt 21, thus creating the fixing nip N having a predetermined length in the recording medium conveyance direction A1. According to this exemplary embodiment, the pressing roller 22 is pressed against the fixing belt 21. Alternatively, the pressing roller 22 may merely contact the fixing belt 21 with no pressure therebetween.
A driver (e.g., a motor) disposed inside the image forming apparatus 1 depicted in
According to this exemplary embodiment, the pressing roller 22 is a solid roller. Alternatively, the pressing roller 22 may be a hollow roller. In this case, a heater such as a halogen heater may be disposed inside the hollow roller. Further, the elastic layer 22b may be made of solid rubber. Alternatively, if no heater is disposed inside the pressing roller 22, the elastic layer 22b may be made of sponge rubber. The sponge rubber is more preferable than the solid rubber because it has an increased insulation that draws less heat from the fixing belt 21.
The halogen heater pair 23 is situated inside the loop formed by the fixing belt 21 and upstream from the fixing nip N in the recording medium conveyance direction A1. For example, the halogen heater pair 23 is situated lower than and upstream from a hypothetical line L passing through a center Q of the fixing nip N in the recording medium conveyance direction A1 and an axis O of the pressing roller 22 in
As shown in
As shown in
A detailed description is now given of a construction of the nip formation assembly 24.
The nip formation assembly 24 includes a base pad 241 and a slide sheet 240 (e.g., a low-friction sheet) covering an outer surface of the base pad 241. For example, the slide sheet 240 covers an opposed face of the base pad 241 disposed opposite the fixing belt 21. A longitudinal direction of the base pad 241 is parallel to an axial direction of the fixing belt 21 or the pressing roller 22. The base pad 241 receives pressure from the pressing roller 22 to define the shape of the fixing nip N. According to this exemplary embodiment, the fixing nip N is planar in cross-section as shown in
The base pad 241 is made of a heat resistant material resistant against temperatures of 200 degrees centigrade or more to prevent thermal deformation of the nip formation assembly 24 by temperatures in a fixing temperature range desirable to fix the toner image T on the recording medium P, thus retaining the shape of the fixing nip N and quality of the toner image T formed on the recording medium P. For example, the base pad 241 is made of general heat resistant resin such as polyether sulfone (PES), polyphenylene sulfide (PPS), liquid crystal polymer (LCP), polyether nitrile (PEN), polyamide imide (PAI), polyether ether ketone (PEEK), or the like.
The base pad 241 is mounted on and supported by the stay 25. Accordingly, even if the base pad 241 receives pressure from the pressing roller 22, the base pad 241 is not bent by the pressure and therefore produces a uniform nip width throughout the entire width of the pressing roller 22 in the axial direction thereof. The stay 25 is made of metal having an increased mechanical strength, such as stainless steel and iron, to prevent bending of the nip formation assembly 24. The base pad 241 is also made of a rigid material having an increased mechanical strength. For example, the base pad 241 is made of resin such as LCP, metal, ceramic, or the like.
A detailed description is now given of a construction of the reflector 26.
The reflector 26 is mounted on and supported by the stay 25 and disposed opposite the halogen heater pair 23. The reflector 26 reflects light or heat radiated from the halogen heater pair 23 thereto onto the fixing belt 21, suppressing conduction of heat from the halogen heater pair 23 to the stay 25. Thus, the reflector 26 facilitates efficient heating of the fixing belt 21, saving energy. For example, the reflector 26 is made of aluminum, stainless steel, or the like. If the reflector 26 includes an aluminum base treated with silver-vapor-deposition to decrease radiation and increase reflectance of light, the reflector 26 heats the fixing belt 21 effectively. An opposed face of the reflector 26 disposed opposite the halogen heater pair 23 spans in a circumferential direction of the fixing belt 21 over the inner circumferential surface of the fixing belt 21. The reflector 26 includes lateral end portions 26a disposed opposite a lower face of the halogen heater pair 23 in
With reference to
With reference to
With reference to
Although
With reference to
With reference to
First, a detailed description is given of the shape of the heat shield 27.
It is to be noted that an axial direction of the heat shield 27 defines a direction in which an axis of the heat shield 27 extends in the axial direction of the fixing belt 21. A circumferential direction of the heat shield 27 defines a direction in which the heat shield 27 rotates in the circumferential direction of the fixing belt 21.
As shown in
Each shield portion 48 includes an axially straight edge 53 constituting one end of the shield portion 48 in the circumferential direction of the heat shield 27 and extending in the axial direction thereof. The axially straight edge 53 extends substantially throughout the entire width of the shield portion 48 in the axial direction of the heat shield 27 except for a sloped edge 52, a detailed description of which is deferred. The axially straight edge 53 of the shield portion 48 is disposed downstream from the inner edge 54 of the bridge 49 in the rotation direction R3 of the fixing belt 21 depicted in
As shown in
Next, a detailed description is given of a relation between the heat generators of the halogen heater pair 23 and the sizes of recording media.
As shown in
A detailed description is now given of a relation between the shape of the heat shield 27 and the sizes of the recording media P2, P3, and P4.
Each circumferentially straight edge 51 is situated inboard from and in proximity to an edge of the conveyance span S3 corresponding to the width W3 of the large recording medium P3 in the axial direction of the fixing belt 21. Each sloped edge 52 overlaps a side edge of a standard size recording medium in the axial direction of the fixing belt 21. According to this exemplary embodiment, each sloped edge 52 overlaps the edge of the conveyance span S3 corresponding to the width W3 of the large recording medium P3 as the standard size recording medium in the axial direction of the fixing belt 21.
For example, the medium recording medium P2 is a letter size recording medium having a width W2 of 215.9 mm or an A4 size recording medium having a width W2 of 210 mm. The large recording medium P3 is a double letter size recording medium having a width W3 of 279.4 mm or an A3 size recording medium having a width W3 of 297 mm. The extra-large recording medium P4 is an A3 extension size recording medium having a width W4 of 329 mm. However, examples of the sizes of recording media are not limited to the above. Additionally, the medium, large, and extra-large sizes mentioned herein are relative terms. Hence, instead of the medium, large, and extra-large sizes, small, medium, and large sizes may be used.
With reference to
As the image forming apparatus 1 depicted in
A recording medium P bearing a toner image T formed by the image forming operation of the image forming apparatus 1 described above is conveyed in the recording medium conveyance direction A1 while guided by a guide plate and enters the fixing nip N formed between the fixing belt 21 and the pressing roller 22 pressed against the fixing belt 21. The fixing belt 21 heated by the halogen heater pair 23 heats the recording medium P and at the same time the pressing roller 22 pressed against the fixing belt 21, together with the fixing belt 21, exerts pressure on the recording medium P, thus fixing the toner image T on the recording medium P.
The recording medium P bearing the fixed toner image T is discharged from the fixing nip N in a recording medium conveyance direction A2. As a leading edge of the recording medium P comes into contact with a front edge of a separator, the separator separates the recording medium P from the fixing belt 21. Thereafter, the separated recording medium P is discharged by the output roller pair 13 depicted in
With reference to
As the medium recording medium P2 is conveyed over the fixing belt 21 depicted in
However, as described above, the halogen heater pair 23 is configured to heat the conveyance span S2 corresponding to the width W2 of the medium recording medium P2 and the conveyance span S4 corresponding to the width W4 of the extra-large recording medium P4. Accordingly, if the center heat generator 23a is turned on as the large recording medium P3 is conveyed over the fixing belt 21, the center heat generator 23a does not heat each outboard span S2a outboard from the conveyance span S2 in the axial direction of the fixing belt 21. Consequently, the large recording medium P3 is not heated throughout the entire width W3 thereof. Conversely, if the lateral end heat generators 23b are turned on in addition to the center heat generator 23a, the lateral end heat generators 23b and the center heat generator 23a heat the conveyance span S4 greater than the conveyance span S3 corresponding to the width W3 of the large recording medium P3. If the large recording medium P3 is conveyed over the fixing belt 21 while the lateral end heat generators 23b and the center heat generator 23a are turned on, the lateral end heat generators 23b may heat both outboard spans S3a outboard from the conveyance span S3 corresponding to the width W3 of the large recording medium P3, resulting in overheating of the fixing belt 21 in the outboard spans S3a.
To address this circumstance, as the large recording medium P3 is conveyed over the fixing belt 21, the heat shield 27 moves to the shield position as shown in
Since the shield portions 48 are not endless in the circumferential direction of the fixing belt 21, as the heat shield 27 rotates, the shield portions 48 shield the fixing belt 21 from the halogen heater pair 23 in a variable area on the fixing belt 21. For example, as the heat shield 27 rotates in the shield direction Y toward the shield position shown in
Since each shield portion 48 includes the sloped edge 52, as the rotation angle of the heat shield 27 changes, the shield portions 48 shield the fixing belt 21 in a variable area changed by stepless adjustment, especially at a smallest interval between the lateral end heat generators 23b and the fixing belt 21.
With reference to
As shown in
With reference to
As shown in
Alternatively, the shield portion 48 may include a sloped edge 52′ indicated by the alternate long and two short dashed line in
When a fixing job is finished or the temperature of the outboard span S3a of the fixing belt 21 where the large recording medium P3 is not conveyed decreases to a predetermined threshold and therefore the heat shield 27 is no longer requested to shield the fixing belt 21, the controller 90 moves the heat shield 27 to the retracted position shown in
As shown in
As shown in
The temperature sensor 28a for detecting the temperature of the fixing belt 21 is disposed opposite an axial span on the fixing belt 21 where the fixing belt 21 is subject to overheating. According to this exemplary embodiment, as shown in
With reference to
In step S1, upon receipt of a print job, the controller 90 receives information about the size of a recording medium, that is, a large recording medium P3 of A3 size according to this example, and the number of prints, that is, the number of the recording media P3 conveyed through the fixing nip N. In step S2, immediately after receiving the print job, the controller 90 determines storage of heat of the fixing device 20 based on the temperature of the outer circumferential surface of the pressing roller 22 detected by the temperature sensor 28b. For example, the controller 90 determines whether or not the temperature of the pressing roller 22 is a predetermined temperature of 80 degrees centigrade or smaller. If the temperature of the pressing roller 22 is 80 degrees centigrade or lower (YES in step S2), the controller 90 determines that the fixing device 20 stores an insufficient amount of heat, retaining the heat shield 27 at the default retracted position shown in
It is to be noted that the controller 90 determines storage of heat of the fixing device 20 based on the temperature of the pressing roller 22 immediately after receipt of the print job. Conversely, the controller 90 moves the heat shield 27 based on such determination after the temperature of the outer circumferential surface of the fixing belt 21 reaches a predetermined fixing temperature and before the large recording medium P3 enters the fixing nip N.
Thus, before the large recording medium P3 is conveyed through the fixing nip N, the controller 90 moves the heat shield 27 based on storage of heat of the fixing device 20, that is, the temperature of the pressing roller 22, and halts the heat shield 27 at the rotation angled position determined based on the size of the large recording medium P3 and storage of heat of the fixing device 20, that is, the temperature of the pressing roller 22.
In step S5, the large recording medium P3 enters the fixing nip N. While the large recording medium P3 is conveyed through the fixing nip N, the controller 90 monitors the temperature of the fixing belt 21 detected by the temperature sensor 28a constantly. For example, the controller 90 determines whether or not the temperature of the fixing belt 21 is a predetermined first temperature of 200 degrees centigrade or higher in step S6. If the controller 90 determines that the temperature of the fixing belt 21 is 200 degrees centigrade or higher (YES in step S6), the controller 90 controls the driver 91 to move the heat shield 27 to the first rotation angled position AP1 in step S8. Conversely, if the controller 90 determines that the temperature of the fixing belt 21 is lower than 200 degrees centigrade (NO in step S6), the controller 90 does not move the heat shield 27 and therefore retains the heat shield 27 at the default retracted position in step S9. It is to be noted that if the heat shield 27 is already at the first rotation angled position AP1 based on storage of heat of the fixing device 20 or a conveyance time elapsed from starting of conveyance of the large recording medium P, a detailed description of which is deferred, even if the temperature of the fixing belt 21 is 200 degrees centigrade or higher, the controller 90 does not move the heat shield 27 and therefore retains the heat shield 27 at the first rotation angled position AP1.
According to this exemplary embodiment, in addition to monitoring the temperature of the fixing belt 21, the controller 90 monitors the conveyance time elapsed from starting of conveyance of the large recording medium P3 through the fixing nip N. For example, the controller 90 determines whether or not a predetermined first conveyance time of 10 seconds has elapsed after the large recording medium P3 enters the fixing nip N in step S7. If the controller 90 determines that the first conveyance time has elapsed (YES in step S7), the controller 90 controls the driver 91 to move the heat shield 27 to the first rotation angled position AP1 selected from among the first rotation angled position AP1, the second rotation angled position AP2, and the third rotation angled position AP3 that are available for the large recording medium P3 in step S8. Conversely, if the controller 90 determines that the first conveyance time has not elapsed (NO in step S7), the controller 90 retains the heat shield 27 at the retracted position in step S9. It is to be noted that if the heat shield 27 is already at the first rotation angled position AP1 based on storage of heat of the fixing device 20 or the temperature of the fixing belt 21, even if the first conveyance time of 10 seconds has elapsed, the controller 90 does not move the heat shield 27 and therefore retains the heat shield 27 at the first rotation angled position AP1.
Thereafter, as the print job continues, the controller 90 determines whether or not the temperature of the fixing belt 21 is a predetermined second temperature of 210 degrees centigrade or higher in step S10. Simultaneously, the controller 90 determines whether or not a predetermined second conveyance time of 20 seconds has elapsed in step S11. If the controller 90 determines that the temperature of the fixing belt 21 is the predetermined second temperature or higher (YES in step S10) or the predetermined second conveyance time has elapsed (YES in step S11), the controller 90 controls the driver 91 to move the heat shield 27 to the second rotation angled position AP2 in step S12. Conversely, if the controller 90 determines that the temperature of the fixing belt 21 is lower than the predetermined second temperature (NO in step S10) and the predetermined second conveyance time of 20 seconds has not elapsed (NO in step S11), the controller 90 does not move the heat shield 27 and therefore retains the heat shield 27 at the first rotation angled position AP1 in step S13.
Thereafter, as the print job continues, the controller 90 determines whether or not the temperature of the fixing belt 21 is a predetermined third temperature of 220 degrees centigrade or higher in step S14. Simultaneously, the controller 90 determines whether or not a predetermined third conveyance time of 30 seconds has elapsed in step S15. If the controller 90 determines that the temperature of the fixing belt 21 is the predetermined third temperature or higher (YES in step S14) or the predetermined third conveyance time has elapsed (YES in step S15), the controller 90 controls the driver 91 to move the heat shield 27 to the third rotation angled position AP3 in step S16. Conversely, if the controller 90 determines that the temperature of the fixing belt 21 is lower than the predetermined third temperature (NO in step S14) and the predetermined third conveyance time of 30 seconds has not elapsed (NO in step S15), the controller 90 does not move the heat shield 27 and therefore retains the heat shield 27 at the second rotation angled position AP2 in step S17.
Thus, during the print job, that is, from starting of conveyance of the large recording medium P3 through the fixing nip N until the print job is finished, the controller 90 moves the heat shield 27 based on the temperature of the fixing belt 21 predicted from the temperature of the pressing roller 22 and selects the rotation angled position from among the first rotation angled position AP1, the second rotation angled position AP2, and the third rotation angled position AP3 based on the size of the large recording medium P3 and the temperature of the fixing belt 21.
Finally, in step S18, the print job is finished.
It is to be noted that when the received print job is finished, printing stops even during the processes described above. For example, if the controller 90 controls the rotation angle of the heat shield 27 based on the size of the recording medium P, once the controller 90 receives information about the size of the recording medium P, the controller 90 moves the heat shield 27 to the rotation angled position corresponding to the size of the recording medium P irrespective of the temperature of the fixing belt 21 and the pressing roller 22. In this case, when the fixing device 20 is maintained substantially at an ambient temperature upon starting a print job after the fixing device 20 is turned off for a substantial time, the heat shield 27 may move to the shield position shown in
To address this circumstance, the fixing device 20 moves the heat shield 27 based on storage of heat of the fixing device 20, that is, the temperature of the pressing roller 22, before the recording medium P enters the fixing nip N. Conversely, the fixing device 20 moves the heat shield 27 based on the temperature of the fixing belt 21 during the print job. Accordingly, the controller 90 moves the heat shield 27 at the proper time based on the temperature of the fixing belt 21 or the pressing roller 22, thus shielding the fixing belt 21 from the halogen heater pair 23.
As shown in
To address this circumstance, the controller 90 of the fixing device 20 moves the heat shield 27 based on the conveyance time elapsed after the recording medium P enters the fixing nip N in addition to the temperature of the fixing belt 21. For example, the controller 90 obtains in advance data about a relation between the conveyance time for conveying the recording media P of sizes available in the fixing device 20 and the temperature of the fixing belt 21 from past print data and experimental results. Thus, the controller 90 presets the conveyance time based on which the heat shield 27 is moved according to the relation between the conveyance time and the temperature of the fixing belt 21. Hence, by moving the heat shield 27 based on the conveyance time and the temperature of the fixing belt 21, even if it is difficult to prevent overheating of the fixing belt 21 by moving the heat shield 27 solely based on the temperature of the fixing belt 21, the controller 90 moves the heat shield 27 at the proper time to shield the fixing belt 21 from the halogen heater pair 23.
The controller 90 incorporated in the fixing device 20 determines the rotation angled position of the heat shield 27 based on the size of the recording medium P and the temperature of the pressing roller 22 or the fixing belt 21. Accordingly, the controller 90 determines a shielded span on the fixing belt 21 that is shielded by the heat shield 27 from the halogen heater pair 23 so that the temperature of the fixing belt 21 is in a proper range. Consequently, overheating of the fixing belt 21 at both lateral ends in the axial direction thereof is prevented. For example, the sloped edge 52 of the heat shield 27 allows fine adjustment of the shielded span on the fixing belt 21. Accordingly, the heat shield 27 is moved to a desired rotation angled position based on the temperature of the pressing roller 22 or the fixing belt 21. Further, the controller 90 selects a single rotation angled position from among the plurality of rotation angled positions, that is, the first rotation angled position AP1, the second rotation angled position AP2, and the third rotation angled position AP3 available to the plurality of sizes of the recording media P, based on the temperature of the pressing roller 22 or the fixing belt 21. Accordingly, the controller 90 determines a desired rotation angled position using an uncomplicated control process.
Additionally, the controller 90 moves the heat shield 27 based on the size of the recording medium P and the conveyance time. Accordingly, even if it is difficult for the controller 90 to determine the rotation angled position of the heat shield 27 based on the temperature of the fixing belt 21 during the print job, the controller 90 predicts the temperature of the fixing belt 21 from the conveyance time, thus determining the rotation angled position of the heat shield 27 precisely.
A description is provided of alternative configurations of the fixing device 20.
With reference to
According to the exemplary embodiments described above with reference to
With reference to
According to the exemplary embodiments described above with reference to
With reference to
According to the exemplary embodiments described above with reference to
With reference to
At least four sizes of recording media P including a small recording medium P1, a medium recording medium P2, a large recording medium P3, and an extra-large recording medium P4 are available in the fixing device 20S. For example, the small recording medium P1 includes a postcard having a width of 100 mm. The medium recording medium P2 includes an A4 size recording medium having a width of 210 mm. The large recording medium P3 includes an A3 size recording medium having a width of 297 mm. The extra-large recording medium P4 includes an A3 extension size recording medium having a width of 329 mm. However, the small recording medium P1, the medium recording medium P2, the large recording medium P3, and the extra-large recording medium P4 may include recording media of other sizes.
A width W1 of the small recording medium P1 is smaller than the length of the center heat generator 23a in the longitudinal direction of the halogen heater pair 23 parallel to the axial direction of the heat shield 27S. The sloped edge 52b of the first shield section 48b overlaps a side edge of the small recording medium P1. The sloped edge 52a of the second shield section 48a overlaps a side edge of the large recording medium P3. It is to be noted that a description of the relation between the position of recording media other than the small recording medium P1, that is, the medium recording medium P2, the large recording medium P3, and the extra-large recording medium P4, and the position of the center heat generator 23a and the lateral end heat generators 23b of the fixing device 20S is omitted because it is similar to that of the fixing device 20 described above.
As the small recording medium P1 is conveyed through the fixing nip N, the center heat generator 23a is turned on. However, since the center heat generator 23a heats the conveyance span S2 on the fixing belt 21 corresponding to the width W2 of the medium recording medium P2 that is greater than the width W1 of the small recording medium P1, the controller 90 moves the heat shield 27S to the shield position shown in
As the medium recording medium P2, the large recording medium P3, and the extra-large recording medium P4 are conveyed through the fixing nip N, the controller 90 performs a control for controlling the halogen heater pair 23 and the heat shield 27S that is similar to the control for controlling the halogen heater pair 23 and the heat shield 27 described above. In this case, each second shield section 48a of the heat shield 27S shields the fixing belt 21 from the halogen heater pair 23 as each shield portion 48 of the fixing device 20 does.
Like the shield portion 48 of the fixing device 20 that has the sloped edge 52, the second shield section 48a and the first shield section 48b have the sloped edges 52a and 52b, respectively. Accordingly, by changing the rotation angled position of the heat shield 27S, the controller 90 changes the span on the fixing belt 21 shielded from the center heat generator 23a and the lateral end heat generators 23b of the halogen heater pair 23 by the second shield section 48a and the first shield section 48b of each shield portion 48S.
The present invention is not limited to the details of the exemplary embodiments described above, and various modifications and improvements are possible. For example, the fixing belt 21 is used as a fixing rotary body. Alternatively, a hollow, tubular fixing roller, a solid fixing roller, a fixing film, or the like may be used as a fixing rotary body. The pressing roller 22 is used as an opposed body. Alternatively, a pressing belt, a pressing plate, a pressing pad, or the like may be used as an opposed body. Further, the shape of the heat shield is not limited to those of the heat shields 27 and 27S. For example, the heat shield may have three or more steps corresponding to the sizes of recording media available in the fixing device.
Further, when the heat shield 27 is at the retracted position shown in
With reference to
The fixing devices 20 and 20S include a fixing rotary body (e.g., the fixing belt 21); a heater (e.g., the halogen heater pair 23) to heat the fixing rotary body; an opposed body (e.g., the pressing roller 22) contacting an outer circumferential surface of the fixing rotary body to form a nip (e.g., the fixing nip N) therebetween through which a recording medium is conveyed; a heat shield (e.g., the heat shields 27 and 27S) movably disposed opposite the heater to shield the fixing rotary body from the heater; a temperature detector (e.g., the temperature sensors 28a and 28b) to detect the temperature of the fixing rotary body or the opposed body; and a controller (e.g., the controller 90) to move the heat shield between a plurality of rotation angled positions. The heat shield includes a non-circular shield portion (e.g., the shield portions 48 and 48S) disposed opposite a lateral end of the fixing rotary body in an axial direction thereof to shield the fixing rotary body from the heater and a recess (e.g., the recess 50) contiguous to the shield portion. The shield portion is not circular in a circumferential direction of the fixing rotary body. The controller determines the rotation angled position of the heat shield based on the size of the recording medium and the temperature of the fixing rotary body or the opposed body detected by the temperature detector.
The controller determines the rotation angled position of the heat shield based on the size of the recording medium and the temperature of the fixing rotary body or the opposed body. Accordingly, even if the temperature of an outboard span (e.g., the outboard spans S1a, S2a, and S3a) of the fixing rotary body where the recording medium is not conveyed increases accidentally, the controller moves the heat shield to the rotation angled position where the heat shield shields the fixing rotary body from the heater in an increased span in the axial direction of the fixing rotary body based on the temperature of the fixing rotary body or the opposed body contacting the fixing rotary body. Consequently, the heat shield prevents overheating of the fixing rotary body in the outboard span where the recording medium is not conveyed.
According to the exemplary embodiments described above, the recording medium conveyed over the fixing belt 21 is centered in the axial direction thereof. Alternatively, the recording medium may be conveyed along one edge of the fixing belt 21 in the axial direction thereof. In this case, the heat shields 27 and 27S may include a single shield portion equivalent to the shield portion 48 or 48S that is disposed opposite one lateral end of the fixing belt 21 in the axial direction thereof.
The present invention has been described above with reference to specific exemplary embodiments. Note that the present invention is not limited to the details of the embodiments described above, but various modifications and enhancements are possible without departing from the spirit and scope of the invention. It is therefore to be understood that the present invention may be practiced otherwise than as specifically described herein. For example, elements and/or features of different illustrative exemplary embodiments may be combined with each other and/or substituted for each other within the scope of the present invention.
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