This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2012-069244 filed Mar. 26, 2012.
(i) Technical Field
The present invention relates to a fixing device, an image forming apparatus, and a fixing method.
(ii) Related Art
In the past, an electrophotographic image forming apparatus including a fixing device which fixes an unfixed toner image on a recording medium has been known.
According to an aspect of the invention, there is provided a fixing device including a cylinder member, a circulating member, a heat source, and a pressing member. The cylinder member, which has a shape of a cylinder and is elastically deformed in a direction of crushing the cylinder, rotates in a circumferential direction of the cylinder. The circulating member, which has a shape of a cylinder, circularly moves in a circumferential direction of the cylinder with an outer circumferential surface thereof pressed against the cylinder member. The heat source heats a recording medium which holds an unfixed toner image on a surface thereof, and which is nipped between the cylinder member and the circulating member. The pressing member, which is provided inside the circulating member, presses the circulating member against the cylinder member from inside the circulating member. The pressing member includes a nip forming portion and a thrusting portion. The nip forming portion presses the circulating member and brings the circulating member and the cylinder member into contact with each other, to thereby form a nip region therebetween. The thrusting portion thrusts, at a position upstream of the nip forming portion in a moving direction of the circulating member, and from inside the circulating member toward the cylinder member, the circulating member before being pressed against the cylinder member such that the thrust is greater in end portions of the circulating member than in a central portion of the circulating member.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Exemplary embodiments of the present invention will be described below with reference to the drawings.
A printer 100 illustrated in
The printer 100 includes one exposure device 13 for the four image forming units 10Y, 10M, 10C, and 10K.
The four image forming units 10Y, 10M, 10C, and 10K are similar in configuration, including size and material. Thus, the image forming unit 10Y corresponding to the yellow color will be described as a representative of the image forming units 10Y, 10M, 10C, and 10K. The image forming unit 10Y includes a photoconductor 11Y, a charging device 12Y, a developing device 14Y, a first transfer device 15Y, and a photoconductor cleaner 16Y.
The photoconductor 11Y has the shape of a cylinder, and extends in the depth direction of
The charging device 12Y includes a charging roller which rotates while in contact with the surface of the photoconductor 11Y. The charging device 12Y applies charge to the surface of the photoconductor 11Y by using the charging roller, to thereby charge the surface. As well as the charging roller, a corona discharging device not in contact with the photoconductor 11Y may be employed as the charging device 12Y.
The exposure device 13 includes a light emitting device which emits laser light modulated in accordance with an image signal supplied from outside the printer 100, and a rotary polygon mirror for scanning the photoconductor 11Y with the laser light. The exposure device 13 radiates the laser light to the photoconductor 11Y, to thereby expose the surface of the photoconductor 11Y to the light and form an electrostatic latent image on the surface. As well as the system using the laser light, a light-emitting diode (LED) array including multiple LEDs aligned along a scanning direction may be employed as the exposure device 13.
The developing device 14Y develops the latent image on the surface of the photoconductor 11Y by using a two-component developer formed by a toner and a magnetic carrier. The developing device 14Y is supplied, as required, with the toner from a toner cartridge, the illustration of which is omitted. The toner is mixed and stirred with the magnetic carrier in the developing device 14Y, and thereby is charged. The developing device 14Y develops the latent image on the surface of the photoconductor 11Y with the charged toner in the developer. With this development process, a toner image is formed ob the surface of the photoconductor 11Y.
The first transfer device 15Y serves as a roller facing the photoconductor 11Y across an intermediate transfer belt 30. The first transfer device 15Y includes a conductive elastic layer on a surface thereof. The first transfer device 15Y is applied with a voltage having a polarity opposite to a toner charging polarity, to thereby electrostatically attract the toner image on the photoconductor 11Y to the intermediate transfer belt 30.
The photoconductor cleaner 16Y includes a cleaning blade in contact with the surface of the photoconductor 11Y, and cleans the surface of the photoconductor 11Y after the transfer. More specifically, residual toner, an external additive, and paper dust are scraped off the surface of the photoconductor 11Y by the cleaning blade. As well as the system including the cleaning blade, a system which performs the cleaning by using a charged brush or nonwoven fabric may be employed as the photoconductor cleaner 16Y.
The printer 100 further includes the intermediate transfer belt 30, a fixing device 60, and a sheet transport unit 80. The intermediate transfer belt 30 is an endless belt made of a resin material containing a charge preventing agent. The intermediate transfer belt 30 is stretched over belt support rollers 31 to 33, and circularly moves in the direction indicated by an arrow B via the image forming units 10Y, 10M, 10C, and 10K and a second transfer device 50. The toner images of the respective colors are transferred to the intermediate transfer belt 30 from the image forming units 10Y, 10M, 10C, and 10K. The intermediate transfer belt 30 moves while holding the toner image of the respective colors.
The sheet transport unit 80 includes a pickup roller 81 which picks up sheets stored in a sheet container T, separation rollers 82 which separate the picked-up sheets, transport rollers 83 which transport the sheets, registration rollers 84 which transport the sheets to the second transfer device 50, and discharge rollers 86 which discharge the sheets to the outside. The sheets stored in the sheet container T are picked up by the pickup roller 81, and are separated from one another by the separation rollers 82. Thereafter, each of the sheets is transported in the direction of an arrow C by the transport rollers 83, and reaches the registration rollers 84. The registration rollers 84 transport the sheet such that the sheet arrives a position facing the second transfer device 50 in synchronization with the arrival of the toner image on the intermediate transfer belt 30 to the position.
The second transfer device 50 serves as a roller which rotates while nipping the intermediate transfer belt 30 and the sheet between the second transfer device 50 and a backup roller 32 included in the belt support rollers 31 to 33. The second transfer device 50 includes a conductive elastic layer on a surface thereof. The second transfer device 50 is applied with a voltage having a polarity opposite to the toner charging polarity, to thereby electrostatically attract the toner image on the intermediate transfer belt 30 to the sheet.
The combination of the image forming units 10Y, 10M, 100, and 10K, the intermediate transfer belt 30, and the second transfer device 50 corresponds to an example of an image forming device of the invention.
The sheet subjected to the transfer of the toner image is further transported in the direction of an arrow D by the transport rollers 83, and enters the fixing device 60. The fixing device 60 includes therein a fixing roller 61 and a pressure structure 62. The fixing roller 61 includes therein a heater 63. In the fixing roller 61, the sheet formed with the unfixed toner image is passed through between the fixing roller 61 and the pressure structure 62 while being nipped therebetween. Then, the sheet is heated by the heater 63. Thereby, the toner image is fixed on the sheet. The fixing device 60 corresponds to an exemplary embodiment of a fixing device of the invention.
The sheet having passed the fixing device 60 proceeds in the direction of an arrow E toward the discharge rollers 86, and is further transported and discharged onto a sheet exit tray 70 by the discharge rollers 86.
Subsequently, details of the fixing device 60 will be described.
As described above, the fixing device 60 includes therein the fixing roller 61 and the pressure structure 62, and the fixing roller 61 includes therein the heater 63.
The fixing roller 61 is formed by a metal cylinder having an outer circumferential surface coated with a release material, and has opposite ends respectively rotatably supported by fixing roller support members 64. Further, one of the ends of the fixing roller 61 is attached with a drive gear 67. The fixing roller 61 rotates in the direction of an arrow F with rotational drive force received via the drive gear 67. The fixing roller 61 corresponds to an example of a cylinder member of the invention, and the heater 63 included in the fixing roller 61 corresponds to an example a heat source of the invention.
The pressure structure 62 has opposite ends respectively supported by pressure arms 65. Further, the pressure arms 65 are respectively biased toward the fixing roller support members 64 by pressure springs 66. Thereby, the pressure structure 62 is firmly pressed against the fixing roller 61. As described later, a surface of the pressure structure 62 is formed by a belt, and the belt circularly moves in the direction of an arrow G in accordance with the rotation of the fixing roller 61. As a result, the sheet nipped between the pressure structure 62 and the fixing roller 61 is transported to the near side of the drawing.
The pressure structure 62 includes a belt 621, a belt guide member 622, a support member 623, a pressure block 624, a lubricant sheet 625, and end surface covers 626. The belt 621 is a member forming a circumferential surface of the pressure structure 62 formed into a rod shape as a whole. As described above, the belt 621 circularly moves in accordance with the rotation of the fixing roller 61. The belt 621 corresponds to an example of a circulating member of the invention.
The belt guide member 622 is a member which guides, inside the belt 621, such circular movement of the belt 621. The belt 621 circularly moves in an unstretched state, and thus is loosely guided by the belt guide member 622. The support member 623 is fit in the belt guide member 622, and supports the pressure block 624. Supported by the support member 623, the pressure block 624 presses the belt 621 from inside the belt 621, to thereby press the belt 621 against the fixing roller 61 (see
The lubricant sheet 625 is a member which covers the pressure block 624 to enhance the lubricity of the belt 621 on the pressure block 624.
With the belt 621 pressed against the fixing roller 61 by the pressure block 624, a nip region is formed between the pressure structure 62 and the fixing roller 61.
As illustrated in
With the belt 621 pressed against the fixing roller 61 by the thus configured pressure block 624, the fixing roller 61 is elastically deformed in a direction of crushing the cylinder thereof, and is also elastically deformed in a direction of flexing a central portion of the cylinder relative to the opposite ends of the cylinder. Meanwhile, the pressure block 624 is pressed against the fixing roller 61, and thereby is also elastically deformed in a direction of flexing a central portion of the pressure block 624 relative to the opposite ends of the pressure block 624.
The fixing roller 61 receives the force of the pressure block 624, while being supported at the opposite ends thereof. Thus, the fixing roller 61 is elastically deformed in the direction of flexing the central portion thereof. The nip forming portion 627 of the pressure block 624 is formed to be thicker in a central portion thereof than in end portions thereof such that the pressure force applied to the circumferential surface of the fixing roller 61 is substantially equal from a central portion of the circumferential surface to each of end portions of the circumferential surface (also see
At a position upstream of the nip region R where such bending deformation occurs, the belt thrusting portion 628 of the pressure block 624 projects toward the fixing roller 61, and thrusts end portions of the belt 621 and the sheet in a direction of suppressing the bending deformation before the end portions enter the nip region R. Therefore, the degree of the bending deformation occurring in the belt 621 and the sheet is small immediately before the belt 621 and the sheet enter the nip region R. In the example illustrated in
The sheet is not necessarily required to be flat, as long as the thrust by the belt thrusting portion 628 is greater in the end portions of the sheet than in the central portion of the sheet. This is because, if the thrust reduces the deformation of the sheet to be less than the bending deformation occurring in the nip region R, the tension of the sheet is reduced accordingly, and the formation of a crease is suppressed. Further, the belt thrusting portion 628 may thrust the end portions of the sheet to an extent that makes the sheet project toward the lower side of the drawing. This is because the above-described tension of the sheet does not obstruct the bending of the sheet toward the lower side of the drawing.
A second exemplary embodiment of the invention will be described below. An image forming apparatus and a fixing device of the second exemplary embodiment are similar to the image forming apparatus and the fixing device of the above-described first exemplary embodiment, except for a difference in structure of the pressure structure. In the following, therefore, the structure of the pressure structure will be particularly described. Further, constituent components similar to those of the first exemplary embodiment will be designated by the same reference numerals, and repetitive description thereof will be omitted.
In a pressure structure 69 in the second exemplary embodiment, the support member 623 supports a base 691, and a plate spring 692 is mounted on the base 691. The plate spring 692 presses the belt 621 from inside the belt 621, and thereby the belt 621 is pressed against the fixing roller 61 (see
With the belt 621 pressed against the fixing roller 61 by the plate spring 692, the nip region R is formed between the pressure structure 69 and the fixing roller 61. The pressing by the plate spring 692 also causes, in the fixing roller 61 and the nip region R, flexure similar to the flexure illustrated in
As illustrated in
In the above-described exemplary embodiments, the heater 63 is provided inside the fixing roller 61. The heat source of the invention, however, may be provided inside the circulating member of the invention, or may be provided independently, not provided inside the cylinder member or the circulating member of the invention.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2012-069244 | Mar 2012 | JP | national |
Number | Name | Date | Kind |
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20090317154 | Nishinoue et al. | Dec 2009 | A1 |
Number | Date | Country |
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2 104 003 | Sep 2009 | EP |
2009-69226 | Apr 2009 | JP |
2009109931 | May 2009 | JP |
2010-2773 | Jan 2010 | JP |
Entry |
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Onishi et al. (JP 2009-109931 A), May 2009, JPO Computer Translation. |
Number | Date | Country | |
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20130251421 A1 | Sep 2013 | US |