Patent Grant
9158270
This patent application is based on and claims priority pursuant to 35 U.S.C. ยง119 to Japanese Patent Application No. 2012-266336, filed on Dec. 5, 2012 in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
1. Technical Field
This invention relates to a fixing device and an image forming apparatus equipped with the same to fix an unfixed toner image onto a recording medium.
2. Related Art
In general, a fixing device used in an image forming apparatus, such as a copier, a facsimile machine, a printer, etc., is detachably attachable to a body of the image forming apparatus to facilitate replacement and repair.
For example, such a detachably attachable conventional fixing device includes a body, a fixing unit accommodated in the body while including a fixing roller and a pressure roller therein, and a handle provided in an upper section in the body. In an image forming apparatus with such a detachably attachable fixing device, by opening a body cover attached to the image forming apparatus and vertically lifting the handle, the fixing device is removable from the body of the image forming apparatus. Conversely, the fixing device is attachable to the body of the image forming apparatus by holding the handle.
Another known fixing device includes a fixing unit and a handle at a lateral end of the fixing unit (i.e., a direction perpendicular to a conveyance direction of a recording medium) and is detachably attached to the body of the image forming apparatus. In such a fixing device, when the handle is pivoted and set in a conveying direction of the recording medium, the fixing device is locked in the body of the image forming apparatus. Conversely, when the handle is pivoted and set in the above-described widthwise direction, the fixing device is unlocked from the body of the image forming apparatus. Thus, when an operator vertically lifts the handle in such an unlocked state, the fixing device is removable from the body of the image forming apparatus. By contrast, the fixing device can be housed in the body of the image forming apparatus and is locked therein when an operator swings the handle to set the handle in a direction in which the recording medium is conveyed.
Yet another conventionally known fixing device includes a housing accommodating a heating roller, a fixing roller, a pressure roller, and a fixing belt. The fixing device further includes a locking mechanism to lock and unlock the housing in a body of the image forming apparatus and a switching lever to switch a locking condition to an unlocking condition vice-versa. The fixing device also includes an operating section to swing the switching lever and a holding section at a bottom of the housing. The fixing device can be detachably attached to a body of the image forming apparatus. Thus, the fixing device is removable from the body of the image forming apparatus by manipulating the switching lever and bringing the locking mechanism in an unlocking state, while horizontally drawing the housing by holding the operation and holding sections. Conversely, the fixing device is set to the body of the image forming apparatus by horizontally pressing the housing toward the body of the image forming apparatus while holding the operation and holding sections and manipulating the switching lever bringing the locking mechanism in the locking state.
Further, yet another known fixing device includes a fixing frame that accommodates a heating roller and a pressure roller therein, a ceiling plate covering the fixing frame, a fixing cover, a locking mechanism, a handle, and a releasing lever to unblock the locking mechanism. In the conventional fixing device, the handle and the releasing lever collectively function as an operating section to remove the fixing device from the body of the image forming apparatus. Specifically, the fixing device is removable from the body of the image forming apparatus by holding and withdrawing the handle and the releasing lever while cancelling the locking state of the locking mechanism. Conversely, by inserting the fixing device into the body of the image forming apparatus while holding the handle and the releasing lever, the fixing device can be set while bringing the locking mechanism in the locking state.
Accordingly, one aspect of the present invention provides a novel fixing device that includes a housing detachably attachable to a body of an image forming apparatus; a fixing unit mounted on the housing to heat and fix an unfixed toner image onto a recording medium; and a locking mechanism to lock and unlock the housing on the body of an image forming apparatus by switching its own position between a locking position and an unlocking position. An operating member is provided in the housing to operate the locking mechanism. A first handling member is provided at a lower side in the housing to be handled when the housing is either attached to or detached from the body of an image forming apparatus. A second handling member is provided at an upper side in the housing in the vicinity of the operating member to be handled when the housing is either attached to or detached from the body of an image forming apparatus. The operating member and the first and second handling members collectively constituting a handling unit to be simultaneously handled when the housing is either detached from or attached to the body of the image forming apparatus.
Another aspect of the present invention provides a novel image forming apparatus that includes the above-described fixing device.
Yet another aspect of the present invention provides a novel method of accommodating and removing the above-described fixing device that heats and fixes an unfixed toner image onto a recording medium to and from an image forming apparatus. The method comprising the steps of: grasping the first handling member with a first finger; grasping the operating member with a second finger other than the first finger; pivoting the locking mechanism with the second finger via the operating member from locking to unlocking positions; grasping the operating member and the second handling member at the same time with the second finger when the locking mechanism is pivoted and the operating member approaches the second handling member; and detaching the housing from the body of the image forming apparatus while grasping both the first and second handling members with the first and second fingers simultaneously.
A more complete appreciation of the present invention and many of the attendant advantages thereof will be more readily obtained as substantially the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Referring now to the drawings, wherein like reference numerals designate identical or corresponding section throughout the several views thereof and in particular to
As shown in
The color image forming apparatus 1 is configured by a tandem structure, in which more than one photoconductive drum composed of image carriers is disposed side by side to form images of component colors separated to yellow (Y), cyan (C), magenta (M), and black (Bk), respectively. Please note, the image forming apparatus related to one embodiment of this invention is not limited to the tandem structure, and can employ the other type structure than that. Further, the image forming apparatus related to one embodiment of this invention is not limited to the color image forming apparatus 1 as well, and can employ the other image forming device than that, such as a copying machine, a facsimile machine, etc.
The apparatus body 2 is configured by a housing that accommodates multiple components including a holding frame 21 that holds the fixing device 10. A transporting path R is also provided in the housing of the apparatus body 2 to carry a recording sheet P as a recording medium accommodated in the sheet-feeding cassette 7. Here, a direction in which the fixing device 10 is detached toward a front side from the holding frame 21 corresponds to a direction as shown by arrow A, and a direction toward the backside opposed to that of arrow A corresponds to that of arrow B. These arrows A and B are displayed in the drawings upon need herein below.
Further, as shown in
Further, as shown in
Although the width W1 of the left side plate 31 and that of W2 of the right side plate 32 have substantially the same dimension with each other, those widths may be differentiated from each other. Further, although the diameter D1 of the through hole 32b of the left side plate 31 and that of D2 of the right side plate 32 have substantially the same dimension with each other, those diameters may also be differentiated from each other. These slits 31a and 32a respectively swerve as guides to guide the fixing device 10 when it is detached and attached from and to the holding frame 21.
The positioning pin 35 is attached to the backboard 33 provided near the left side plate 31 while projecting in the direction as shown by arrow A. Similar to the positioning pin 35, the positioning pin 36 is attached to the backboard 33 provided near the right side plate 32 while projecting in the direction as shown by arrow A. The positioning pins 35 and 36 are provided to determine a position of the fixing device 10 when it is held in the holding frame 21.
The bottom plate 34 includes a flat horizontal surface extended perpendicular to a vertical direction when the fixing device 10 is held by the holding frame 21. The bottom plate 34 acts as a receiving section supporting the fixing device 10 when the fixing device 10 is attached or detached to and from the holding frame 21. Specifically, the bottom plate 34 constitutes a device receiving section receiving a bottom of the fixing device 10 according to one embodiment of the present invention.
Further, the exposing unit 3 is configured by a semiconductor laser, not shown, as a light source, a coupling lens, an f-theta lens, a toroidal lens, a returning mirror, and a rotating polygonal mirror. The exposing unit 3 is configured to emit a writing light LB (Laser Beam) to a process unit 4 to form an electrostatic latent image corresponding to a component color. Image information included in the exposed laser light includes monochromatic image information obtained by decomposing a prescribed full-color image into respective component colors of yellow, cyan, magenta, and black.
The process unit 4 includes sub-process units 4Y, 4C, 4M, and 4Bk to be attached and detached to and from the apparatus body 2. The process unit 4Y includes a toner supply unit 4t, a photoconductive drum 4d, a charging roller 4r, a developing device 4g, and a cleaning blade 4b. The process unit 4Y is configured to execute charging, exposing, developing, transferring, cleaning, and charge-eliminating processes one by one.
In this process unit 4Y, the charging roller 4r initially provides the photoconductive drum 4d with electric charge so that static electricity can be stored therein. To the charged surface of the photoconductive drum 4d, the exposing unit 3 applies an exposing process, so that the photoconductive drum 4d bears an electrostatic latent image composed of electrostatic patterns. Further, yellow toner bonds to the electrostatic latent image borne on the photoconductive drum 4d, i.e., development is executed, and accordingly the developing device 4g forms a toner image. The toner image is then transferred onto the transfer belt unit 5. As a preparation for the next transfer process, a cleaning blade 4b then removes toner remaining on the photoconductive drum 4d therefrom. Static electricity remaining on the photoconductive drum 4d is also removed for the same purpose as well.
The photoconductor drum 4d includes a photoconductive layer composed of an inorganic or organic photoconductor on a cylindrical surface. The charging roller 4r is placed near the photoconductive drum 4d and generates electric discharge in a gap formed between the photoconductive drum 4d and itself to discharge the photoconductive drum 4d. The developing device 4g is configured by a toner supplying section to supply yellow toner and a developer section to stick the yellow toner onto the photoconductive drum 4d. The cleaning blade 4b includes a resilient plate member made of such as rubber, etc., and a toner removal section such as a brush, etc., as well. The developing device 4g is removably accommodated in the apparatus body 2.
Further, each of the process units 4C, 4M, and 4Bk is similarly configured as the process unit 4Y as well. These process units 4C, 4M, and 4Bk transfer a cyan toner image, a magenta toner image, and a black toner image onto a transfer belt unit 5, respectively.
The transfer belt unit 5 includes a transfer belt 5a, a driving roller 5b, a driven roller 5c, a primary transfer roller 5d, and a secondary transfer roller 5e. The transfer belt 5a is configured from a so-called endless belt omitting a terminal of the belt, and is suspended by a driving roller 5b and a driven roller 5c therebetween while generating a prescribed tension therein. The transfer belt 5a is rotated to circulate and run by the driving roller 5b and the driven roller 5c in a direction as shown by arrow A1 in the drawing.
The primary transfer roller group 5d includes multiple primary transfer rollers 5dY, 5dC, 5dM, and 5dBk pressing against the photoconductive drums 4d of the process units 4Y, 4C, 4M, and 4Bk through the transfer belt 5a, respectively. Thus, multiple primary transfer nips are thereby formed at multiple contact sections between the process units 4Y, 4C, 4M, and 4Bk and the transfer belt 5a pressed thereagainst in this way. Further, a secondary transfer roller 5e also presses against the driving roller 5b from and via an outer circumferential surface of the transfer belt 5a. Thus, a secondary transfer nip is thereby formed at a contact section between the secondary transfer roller 5e and the transfer belt 5.
A belt-cleaning unit 6 is positioned between the secondary transfer nip and the process unit 4Y. The belt-cleaning unit 6 includes a toner-cleaning device 6, not shown, to remove toner remaining on the outer surface of the transfer belt 5 during the transfer process executed in the secondary transfer nip. The belt-cleaning unit 6 also includes a toner transferring hose to transport waste toner thus removed to a waste toner container.
The sheet-feeding cassette 7 is provided at the bottom of the apparatus body 2 and includes a recording sheet cassette 7a to accommodate multiple recording sheets P therein and a sheet-feeding roller 7b. In the sheet-feeding cassette 7, the sheet-feeding roller 7b extracts the recording sheets P one by one from the recording sheet cassette 7a and feeds it to a transporting path R.
A sheet ejection tray 8 is provided on the top of the apparatus body 2 above the exposing unit 3. The sheet ejection tray 8 includes a tray 8a to accommodate multiple recorded recording sheets P thereon and a pair of sheet ejection rollers 8b. In the sheet ejection tray 8, the recorded sheets P discharged by the pair of ejection rollers 8b from the transporting path R are sequentially stacked on the tray 8a one at a time.
The registration roller unit 9 is configured by a pair of rollers to adjust a conveyance time to restart conveying the recording sheet P sent from the sheet-feeding roller 7b provided in the sheet-feeding cassette 7 and staying thereafter in the transporting path R. Between the registration roller 9 and the sheet-feeding roller 7b on the transporting path R, a registration sensor, not shown, is disposed in the apparatus body 2 to detect a tip of the recording sheet P when it passes therethrough. When the registration sensor detects the tip of the recording sheet P (i.e., passage) and a prescribed time has elapsed, the recording sheet P strikes the registration roller unit 9 and temporarily stops there. The registration roller 9 rotates again at a prescribed time while grasping the recording sheet P striking thereat and conveys it to the secondary transfer nip. The prescribed time corresponds to a time when a superimposed full-color toner image reaches the secondary transfer nip as the transfer belt 5a rotates, for example.
Here, as shown in
Further, as shown in
The housing 41 is made of resins such as engineering plastics, etc., having prescribed mechanical strength, abrasion resistance, and heat resistance to rarely reach high-temperature. The engineering plastics includes, for example, resins, such as polyacetal (POM), polyamide (PA), polycarbonate (PC), polybutylene terephthalate (PBT), ultra high molecular weight polyethylene (UHPE), etc.
As shown in
The first handling section 64 is configured by a flat bottom plane provided on a lower side surface of the housing 41 in a vertical direction. Below this first handling section 64, a space K1 having a front side opening and a left side opening (when viewed in the direction as shown by arrow A in
Similar to the first handling section 64, the first handling section 65 is also configured by a flat bottom plane provided on the lower side surface of the housing 41 in a vertical direction as well. Below this first handling section 65, a space K2 having a front side opening and a right side opening (when viewed in the direction as shown by arrow A in
Since the first handling sections 64 and 65 are provided in the lower side in the housing 41 in the vertical direction, the fixing device 10 can be safely supported and held from the lower side thereof. Further, since the first handling sections 64 and 65 are provided at the left and right side ends of the housing 41, the housing 41 can be manually held by both hands, respectively. The first handling sections 64 and 65 can be configured by the other structure than the flat bottom plane as well. For example, the first handling sections 64 and 65 can include multiple irregularities so as to prevent slipping of a finger when the fixing device 10 is manually removed. Otherwise, the first handling sections 64 and 65 can also include a friction member or an insulation member in the lower side surface to be easily handled.
The second handling section 66 is provided at an upper side in the housing 41 adjacent to the operating section 46 in a direction as shown by arrow B in
Similar to the (left side) second handling section 66, the (right side) second handling section 67 is also provided at an upper side in the housing 41 adjacent to the operating section 47 in the direction as shown by arrow B in
These second handling sections 66 and 67 can be configured by structures other than the above-described multiple linear convex portions. For example, the second handling sections 66 and 67 can be configured by multiple sprinkles of irregularities so as to prevent slipping of the finger when the fixing device 10 is removed. Otherwise, the second handling sections 66 and 67 can be configured to have structures having a friction member or an insulation member in the upper surface side thereof to be easily handled.
As mentioned above, the first and second handling sections 64, 65, 66, and 67 are provided at lateral ends perpendicular to the conveyance direction of the recording sheet P in the housing 41.
Further, as shown in
As shown in
Further, the locking member 42 includes an arc portion 42a, a flat portion 42b, and a mounting portion 42c as shown in
Further, the (right side) locking member 43 similarly includes an arc portion 43a, a flat portion 43b, and a mounting portion 43c as shown in
Further, as shown in
Further, as shown in
Further, as shown in
Further, as shown in
Further, the operating sections 46 and 47 can also be configured by the other structure than the above-described linear multiple convex portions as well. For example, to prevent the finger from slipping when attaching and detaching the fixing device 10, upper and lower side surfaces of each of the operating section 46 and 47 can be composed of scattered unevenness. Further, to easily hold the operating sections 46 and 47, a given friction member or an insulation member can be adhered to the upper and lower side surfaces of each of the operating section 46 and 47.
Further, the supporting fixtures 48 and 49 serving as rolling motion fulcrums are configured by fasteners, such as screws, bolts, etc., and pivotally fasten the locking members 42 and 43 to the supporting members 62 and 63 provided in the housing 41, respectively. Thus, the locking members 42 and 43 are pivoted around the supporting fixtures 48 and 49, respectively.
In this embodiment, the locking position to lock the housing 41 in the holding frame 21 can be switched to the unlocking position to unlock the housing 41 in the holding frame 21 vice a versa by using the slit 31a and the through hole 31b formed in the left side plate 31, the locking member 42, the supporting fixture 48, and the supporting section 62 for the housing 41. Therefore, the slit 31a and the through hole 31b of the left side plate 31, the locking member 42, the supporting fixture 48, and the supporting section 62 for the housing 41 collectively constitute a locking mechanism according to one embodiment of the present invention.
Similarly, the locking position to lock the housing 41 in the holding frame 21 can be switched to the unlocking position to unlock the housing 41 in the holding frame 21 vice a versa by using the slit 32a and the through hole 32b formed in the right side plate 32, the locking member 43, the supporting fixture 49, and the supporting section 63 for the housing 41. Therefore, the slit 32a and the through hole 32b formed in the right side plate 32, the locking member 43, the supporting fixture 49, and the supporting section 63 for the housing 41 collectively constitute the locking mechanism according to one embodiment of the present invention as well.
Further, as shown in
Further, as shown in
A heat source 51 is installed on the inner circumferential side of the heating roller 52 and is attached to the housing 41. The heat source 51 is configured by a publicly known radiant heater with a single light-emitting region for heating the heating roller 52. For example, this heater may include a halogen heater directly using radiant heat emitted from a halogen lamp, a ceramic heater composed of a resistance wiring embedded in ceramic, and a carbon heater composed of a quartz tube filled with carbon fiber and inert gas or the like. Further, the above-described control unit controls power supply to the heater 23. Here, the heater may be composed of the other heat source than the publicly known radiant heater with the single light-emitting region. For example, the heater may be configured by a publicly known electromagnetic induction heater to generate heat based on electromagnetic induction.
The heating roller 52 is freely rotatably supported by the housing 41, and is configured by a publicly known driven roller driven as the fixing roller 53 rotates. The heating roller 52 conveys and transfers heat propagated from the heat source 51 to the fixing belt 54. The fixing roller 53 is supported by the housing 41 to rotate counterclockwise while receiving driving power from a motor provided in a driving unit, each not shown, and forms the nip N to render the recording sheet P to pass it through in cooperation with the pressing roller 55.
The fixing belt 54 is wound around the fixing roller 53 and the heating roller 52, and is configured by a publicly known endless belt. The fixing belt 54 includes a belt substrate, an elastic layer formed on the belt substrate, and a releasing layer formed overlying an outer circumferential surface of the elastic layer. The fixing belt 54 is directly heated by the heating roller 52 and heats the recording sheet P up to a degree of fixing temperature to fix an unfixed toner image onto the recording sheet P while conveying the recording sheet P downstream.
Further, the pressing roller 55 includes a metal core roller, an elastic layer overlying an outer circumferential surface of the metal core roller, and a releasing layer overlying an outer circumferential surface of the elastic layer, and may serve as a known driven roller to be driven and rotated as the fixing roller 53 rotates. The pressure roller 55 is movably supported in a prescribed direction to either approach or separate from the fixing roller 53.
The belt-tension generating roller 56 is also rotatably supported by the housing 41 to adjust a tension of the fixing belt 54 extended between the heating roller 52 and the fixing roller 53. The belt-cleaning roller 57 is rotatably supported by the housing 41 again to clean stains, such as residual toner, sheet dust, etc., adhering onto the fixing belt 54.
Further, as shown in
Now, a basic operation of the above-described color image forming apparatus 1 is described herein below with reference to
Further, when the driving roller 5b is driven and rotated clockwise in the drawing, the transfer belt 5a is driven and circulated in a direction as shown by arrow in the drawing. A constant voltage or current controlled voltage having an opposite characteristic to a polarity of charge provided to the toner is applied at that time to each of the primary transfer rollers 5d. With this, a transfer electric field is formed in each of the primary transfer nips formed between the primary transfer rollers 5d and the photoconductive drums 4d, respectively. Further, the component color toner images formed on the photoconductive drums 4d in the process units 4Y, 4C, 4M, and 4Bk are transferred and superimposed successively onto the transferred belt 5A in above-described transfer field formed in the above-described primary transfer nips, respectively. In this way, a full-color toner image is formed and borne on its surface of the transfer belt 5a.
Further, residual toner adhering to the surface of each of the photoconductive drums 4d after the above-described toner image transferring process is removed by a cleaning blade 4b. Subsequently, the surface of each of the photoconductive drums 4d receives a charge removing process, in which electric charge remaining thereon is removed by a charge-removing unit, not shown, so that a surface potential is thereby initialized to prepare for the next image formation in each of the photoconductive drums 4d.
Further, when the toner image formation to form a toner image by adhering toner to the electrostatic latent image formed on each of the photoconductive drums 4d by the development device starts, the sheet feeding roller 7b disposed on the bottom of the color image forming apparatus also starts rotating at a prescribed time due to driving of a motor to send the recording sheet P contained in the sheet feeding cassette 7 to the transporting path R. The recording sheet P sent to the transporting path R is timed by the pair of registration roller 9, and is further sent to a secondary transfer nip formed between the secondary transfer roller 5e and the driving roller 5b opposed to it. At this moment, a transfer voltage having an opposite polarity to that of the charged toner in the toner image borne on the transfer belt 5a is applied to the secondary transfer roller Se, so that another electric transfer field is formed in the secondary transfer nip.
Further, the toner image borne on the transfer belt 5 is transferred onto the recording sheet P at once in the transfer field formed in the secondary transfer nip. The recording sheet P with the toner image transferred in this way is then conveyed to the fixing device 10, and is heated and pressed by the fixing belt 54 and the pressing roller 55 therebetween, so that the toner image is fused thereon.
The recording sheet P bearing the fixed toner image in this way is then separated from the fixing belt 54 by a separating mechanism, not shown, and is ejected onto a tray 8a of an sheet ejection tray 8 by a sheet ejection roller 8b. Further, toner residues remaining on the transfer belt 5A after the secondary transfer process is then removed by the belt-cleaning device 6, and is transported and collected in the waste toner container accommodating waste toner.
Heretofore, one embodiment is described when the full-color image is formed on the recording sheet P during the color image formation process. However, a monochromatic image can be formed only by using any one of the four process units 4Y, 4C, 4M, and 4Bk. Further, a dual or trivalent color image can also be formed only by using two or three process units.
Now, various operations to remove the fixing device 10 according to this embodiment and attach the same to and from the apparatus body 2 of the color image forming apparatus 1 are described with reference to applicable drawings.
Initially, detaching operation is described with reference to
Then, as shown in
At the same time, as shown in
Although the left side operating section 46 of the fixing device 10 is manipulated with his or her left hand, while the right side operating section 47 of the fixing device 10 is operated with his or her right hand as mentioned above, only the left hand operation is hereinafter described mainly. Because, the left and right hand operations are almost the same with each other.
In any way, as shown in
Subsequently, as shown in
When the fixing device 10 is drawn out to the front side, multiple positioning pins 35 and 36 as shown in
After the fixing device 10 is drawn out from the holding frame 21, the operator can carry the fixing device 10 while keeping a state of the thumb and the index finger as is. At this moment, the operator can more effortlessly keep the fixing device, because the space K1 is opened sideward and he or she is possible to more deeply insert his or her index finger into the space K1 after the fixing device 10 is drawn out from the holding frame 21. More specifically, by displacing the groin side of the index finger currently inserted into the space K1 from the front side sideward and contacting an inner side of the first handling section 64 with the index finger, the operator can hold the first handling section 64 from both the lateral and front sides thereof.
Further, even when relatively heavy fixing device 10 having a prescribed weight is drawn out and the index finger hooks and holds a shallow portion of the first handling section 64 on the front side thereof, since the bottom plate 34 of the holding frame 21 supports such a fixing device 10, the operator can more effortlessly keep the fixing device 10. However, when the fixing unit 10 drawn out from the holding frame 21 is lifted and carried, the bottom plate 34 of the holding frame 21 does not work. However, since the first handling section 64 includes the opening formed from a notch communicating with both the lateral and front sides as described heretofore, the operator can safely hold the backside of the fixing unit 10 close to a gravity center of the fixing device 10 by smoothly changing the insertion direction of the index finger from the front side to the left side in the space K1.
Now, attaching operation is described with reference to applicable drawing. When the fixing device 10 has been removed from the holding frame 21 of the color image forming apparatus 1, the switching levers 44 and 45 stay the locking position, because the switching levers 44 and 45 are pressed by a pressure mechanism to extend upward. In this condition, the index fingers of the both hands are brought to touch the first handling sections 64 and 65, and both thumbs are brought to touch the operating sections 46 and 47 of the switching levers 44 and 45, respectively. Then, the operator presses the switching levers 44 and 45 (via the operating sections 46 and 47) down with the thumbs and turns the locking members 42 and 43 sideways (to be horizontal), respectively. Subsequently, while continuously depressing the operating sections 46 and 47 downward with the thumbs, the operator holds the fixing device 10 with the thumbs and the index fingers and puts the fixing device 10 on the bottom plate 34 of the holding frame 21 as shown in
Further, while continuously holding the fixing device 10 with both the thumbs and the index fingers, the operator pushes and moves the fixing device 10 on the bottom plate 34 into the inner side in a direction as shown by arrow B. Since the fixing device 10 is supported on the bottom plate 34 and pushing operation pushing the fixing devices 10 is eased when the fixing device 10 is pushed, shallow portions of the first handling sections 64 and 65 can be hooked by the index fingers, respectively, without causing a problem. Further, hooking portions on the first handling sections 64 and 65 can be changed to the front side for the same reason. Otherwise, the operator can be allowed to separate both the index fingers from the first handling section 64 and 65, respectively, to cause the fixing device 10 to take a natural posture to smoothly push the fixing device 10.
When the fixing device 10 is further pushed inside, multiple positioning pin 35 and 36 provided in the holding frame 21 are inserted into the housing 41 of the fixing device 10 as shown in
At this moment, the locking members 42 and 43 move along the slits 31a and 32a therein, and are inserted into the through holes 31b and 32b, respectively, as shown in
Although a situation to hold the first handling sections 64 and 65 with both index fingers, respectively, during a series of operation of detachably attaching the fixing device 10 is described heretofore, the other fingers than both the index fingers may be additionally or alternatively used to hold the fixing device 10 as well. For example, the first handling sections 64 and 65 may be respectively handled by both of a pair of index fingers and a pair of middle fingers, respectively.
Hence, since the color image forming apparatus 1 accommodating the fixing device 10 according to one embodiment of the present invention is configured as described above, the following advantage can be obtained in accordance with various embodiments.
Specifically, according to one embodiment of the present invention, since the fixing device 10 according to one embodiment of the present invention includes pair of switching levers 44 and 45 enabled to switch from a locking state to an unlocking state to lock and unlock the housing 41 on the holding frame 21, a pair of operating sections 46 and 47, a pair of the first handling sections 64, and 65, and a pair of second handling sections 72 and 73 provided near the operating sections 46 and 47, the fixing device 10 can be quickly separated from the holding frame 21 of the color image forming apparatus 1 due to simple operation.
That is, the fixing device 10 can be easily drawn out from the holding frame 21 by unlocking the housing 41 on the holding frame 21, and manipulating the operating sections 46 and 47 without changing a way of holding the operating sections 46 and 47 while holding both the first handling sections 64 and 65.
In addition, the fixing device 10 is attachable to the holding frame 21 with simple operations as well. Further, since the fixing device 10 is enabled to be attached to the holding frame 21 by holding the operating sections 46 and 47 and the second handling sections 66 and 67 as well with both thumbs while holding the first handling sections 64 and 65 with both the index fingers, respectively, the fixing device 10 can be easily locked in the holding frame 21 without changing a way of holding the operating sections 46 and 47.
In this way, locking, unlocking, attachment, and detachment of the housing 41 of the fixing device 10 in the holding frame 21 while holding the housing 41 can be smoothly executed as a series of operations.
Since the first handling sections 64 and 65 are configured by the notches each having front and lateral side openings in a mounting direction of the housing 41, the first handling sections 64 and 65 can be easily handled from the front and lateral sides, the housing 41 can enhance mechanical strength. As a result, the fixing device 10 can be rarely broken while improving durability thereof. Further, the above-described configuration increasingly stabilizes and improves operation performance of attaching and detaching the fixing device 10. Further, the fixing device 10 can be preferably downsized while saving a space (i.e., a footprint) to occupy.
Further, in the fixing device 10 according to one embodiment of the present invention, since the pair of operating sections 46 and 47 are provided close to the second handling sections 66 and 67, when the pair of switching levers 44 and 45 is switched to the unlocking positions, respectively, directions of forces applied to the operating sections 46 and 47 when the switching levers 44 and 45 are switched to the unlocking positions and directions of forces applied to those when the housing 41 is held can be the same, respectively. As a result, the operator can preferably smoothly execute a series of switching operation switching the switching levers 44 and 45 and holding operation holding the housing 41.
Further, since the operating sections 46 and 47 are provided at the front side more than the second handling sections 66 and 67 in a condition that the switching levers 44 and 45 are pivoted downward to locate the unlocking position, the shorter thumb can smoothly touch and hold a holding section provided at the front side and the longer index finger can also smoothly touch and hold a holding section at a back side under a preferable condition in view of a size of fingers to effectively use holding power of the thumb and the index finger. As a result, the fixing device 10 can be safely held.
Further, in the fixing Unit 10 according to one embodiment of the present invention, the operating sections 46 and 47 are provided at tips of the switching levers 44 and 45, respectively, operation performance of the switching levers 44 and 45 can be upgraded. Further, even when the housing 41 is heated at relatively high temperature by heat generated and emitted during a fixing process, since the heat of the housing 41 is difficult to propagate to those, the operating sections 46 and 47 can be safely manipulated.
Further, in the fixing device 10 according to one embodiment of the present invention, since the pressure mechanisms to press and locate the switching levers 44 and 45 at the locking positions, the switching levers 44 and 45 can be automatically switched to locate the locking positions by the pressure of the pressure mechanisms, respectively, when the operating sections 46 and 47 are released from the hands. As a result, switching operation switching the switching levers 44 and 45 can be omitted and operation performance of attaching and detaching the fixing device 10 can be upgraded when the operating sections 46 and 47 are released from the hands. In addition, since pressure of the pressure mechanisms oppositely act on the housing 41 against a force of holding the housing 41 with hands when the switching levers 44 and 45 are switched to locate the unlocking positions and the housing 41 is held by holding the operating sections 46 and 47 and the holding sections, the housing 41 can be safely held at that moment as well.
Further, in the fixing unit 10 according to one embodiment of the present invention, since the spaces K1 and K2 are formed on the lower sides of the first handling sections 64 and 65, respectively, the operator can readily touch the first handling sections 64 and 65 with hand and finger upgrading operation performance. Further, since the fixing device 10 is enabled to be easily supported from the lower side thereof by touching the first handling sections 64 and 65 with hands and fingers, the fixing device 10 can be safely held as well.
Further, in fixing unit 10 according to one embodiment of the present invention, since the lower interference members 72 and 73 are provided in the housing 41 to strike the operating sections 46 and 47, respectively, when the switching levers 44 and 45 are switched to locate the unlocking positions, the lower interference members 72 and 73 can serve as stoppers to hold the switching levers 44 and 45 in the unlocking position, respectively.
Further, in the fixing device 10 according to one embodiment of the present invention, the operating sections 46 and 47, since the first handling sections 64 and 65, and the second handling sections 66 and 67 are provided at lateral ends of a conveyance path for a recording sheet P conveyed to the housing 41, i.e., a front side in a direction to leave the fixing device 10, the fixing device 10 can be safely attached or detached to and from the color image forming apparatus 1 while holding the housing 41 by hand.
In a conventional fixing device, when the fixing device is held and either drawn out or lifted, since the thumb only holds a switching lever and an area handled by the thumb is relatively small, the conventional fixing device may not be steadily held. In addition, since the switching lever is enabled to pivot and accordingly slightly includes a rattle, the conventional fixing device may not be steadily held.
By contrast, according to one embodiment of the present invention, although the fixing device 10 is drawn out basically in the same manner as in the conventional embodiment, since the second handling section 66 is provided at a position at which the switching lever pressed down by the thumb hits the lower interference section 72, the operating section 46 of the switching lever 44 and the second handling section 66 can be simultaneously handled by the thumb. (The same goes on the right side of the housing 41.)
In this way, the first handling sections 64 and 65 formed in the housing 41 can be constantly handled by the left and right index fingers, respectively, while simultaneously holding not only the operating sections 46 and 47 of the generally unstable switching levers 11 and 45 but also the second handling sections 66 and 67 with the thumbs of the left and right hands, respectively. As a result, the relatively heavy fixing device 10 can be steadily held.
Further, since the color image forming apparatus 1 according to one embodiment of the present invention includes the above-described fixing device 10, the fixing unit 10 can be steadily removed from the color image forming apparatus 1. Thus, the color image forming apparatus 1 according to one embodiment can compact (i.e., space saving) and is easy to use.
Further, since the color image forming apparatus 1 according to one embodiment of the present invention includes the bottom plate 34 in the holding frame 21 to receive the bottom of the fixing device 10 as an apparatus receiver when the fixing device 10 is attached to or detached from the holding frame 21, installation and removal of the fixing device 10 into and from the holding frame 21 can be easily executed as well.
Although the fixing unit 10 and the color image forming apparatus 1 are configured by the above-described structures, respectively, various structures other than the above-described embodiments may be employed as variants as demonstrated herein below. For example, although the bottom plate 34 of the holding frame 21, the multiple slits 31a and 32a of the left and right side plates 31 and 32 are horizontally formed perpendicular to the vertical direction, and accordingly the fixing device 10 is horizontally installed and removed into or from the holding frame 21 in the above-described various structures, the bottom plate of the holding frame and the slits of the left and right side plates may be upwardly inclined toward the front side in a removal direction as a modification.
In such a modification, when the fixing device is attached to the holding frame, it may be brought downward from an upper side to a lower side. By contrast, when the fixing device is removed from the holding frame, it may be almost lifted from the lower side to the upper side. Therefore, the fixing device may be readily attached to the holding frame.
Further, in a fixing device of yet another modification of one embodiment of the present invention, the bottom plate of the holding frame and respective slits of the left and right side plates may be downwardly inclined toward the front side in the removal direction. In such a modification, when the fixing device is attached to the frame, it may be almost lifted from a lower side to an upper side. By contrast, when the fixing device is removed from the holding frame, it may be almost brought down from the upper side to the lower side. Therefore, the fixing device may be readily separated from the holding frame.
Further, as shown in
Further, as shown in
Specifically, in such a modification, operation to remove the fixing device 10 from the color image forming apparatus 1 is executed as described below only based on left hand operation. The front cover 1a of the color image forming apparatus 1 as shown in
Subsequently, as shown in
Hence, by touching the first handling section 64 with the index finger, the fixing device 10 can be steadily held by the index finger and the thumb and is easily removed from the holding frame 21 as well. Specifically, when the fixing device is removed by holding the pivoting handle, a weight (i.e., a load) of the fixing device is not imposed on the handle and does not deform the handle unlike the above-described related art, thereby causing smooth removal of the fixing device. Here, according to this modification, operation to attach the fixing device 10 to the color image forming apparatus 1 is substantially the same as the above-described various operational examples, description thereof is omitted.
As described heretofore, according to one aspect of the present invention, a fixing device having fine usability detachably attachable to an image forming apparatus while minimizing a footprint of the image forming apparatus can be obtained. Specifically, a size of the handle to remove the fixing device from the image forming apparatus is relatively small, and a footprint of the fixing device as a whole can be readily reduced unlike the above-described related art. Further, a handle and a releasing lever to release a locking condition may not collectively serve as an operating section, and accordingly, an operator may not press the releasing lever to cancel the locking condition with one of his or her respective fingers of both hands and withdraw the handle and the releasing lever with the respective fingers at the same time, thereby smoothening operation unlike the above-described related art. Further, operation of drawing the fixing device by the operator by grasping both the handle and the releasing lever with the respective fingers toward the front side of the image forming apparatus is not unstable unlike the above-described related art. Further, the fixing device is not unwieldy unlike the above-described related art, because an operator holds the fixing device by grasping a holding section provided at a lower side in the housing and a relatively broader area of an operating section oppositely arranged to the holding section in the upper side therein. Further, even when the operating section is attached to a switching lever that switches a locking condition to an unlocking condition, vice-versa, the operating section itself, the switching lever, and the other similar components are not damaged unlike the above-described related art, because the switching lever is rarely displaced and does not lack stability when the operator grasps the operating section.
That is, according to one aspect of the present invention, a fixing device includes a housing detachably attachable to a body of an image forming apparatus; a fixing unit mounted on the housing to heat and fix an unfixed toner image onto a recording medium; and a locking mechanism to lock and unlock the housing on the body of an image forming apparatus by switching its own position between a locking position and an unlocking position. Further, an operating member is provided in the housing to operate the locking mechanism. A first handling member is also provided at a lower side in the housing to be handled when the housing is either attached to or detached from the body of an image forming apparatus. A second handling member is provided at an upper side in the housing in the vicinity of the operating member to be handled when the housing is either attached to or detached from the body of an image forming apparatus. Further, the operating member and the first and second handling members collectively constitute a handling unit to be simultaneously handled when the housing is either detached from or attached to the body of the image forming apparatus.
According to another aspect of the present invention, a fixing device having fine usability more safely detachably attachable to the image forming apparatus while minimizing a footprint of the image forming apparatus can be obtained, because the operating member switches a position of the locking mechanism to the unlocking position while approaching the second handling member.
According to yet another aspect of the present invention, a fixing device having fine usability more safely detachably attachable to the image forming apparatus while minimizing a footprint of the image forming apparatus can be obtained, because the locking mechanism is a switching lever integrally connected to the operating member at its front side tip.
According to yet another aspect of the present invention, a fixing device having fine usability more safely detachably attachable to the image forming apparatus while minimizing a footprint of the image forming apparatus can be obtained, because the locking mechanism includes a pressing mechanism to press and bias the switching lever toward the locking position.
According to yet another aspect of the present invention, a fixing device having fine usability more safely detachably attachable to the image forming apparatus while minimizing a footprint of the image forming apparatus can be obtained, because the operating section includes a sufficient area to grasp, withdrawal of the fixing device to a front side of the image forming apparatus grasping a relatively wider area is not difficult unlike the above-described related art. More specifically, a space is formed below the lower side of the first handling member to readily insert a finger.
According to yet another aspect of the present invention, a fixing device having fine usability more safely detachably attachable to the image forming apparatus while minimizing a footprint of the image forming apparatus can be obtained, because an operating member striker is provided in the housing to strike the operating member when the locking mechanism is switched to the unlocking position.
According to yet another aspect of the present invention, a fixing device having fine usability more safely detachably attachable to the image forming apparatus while minimizing a footprint of the image forming apparatus can be obtained, because the handling unit is provided at a lateral end of a conveyance path for the recording medium.
According to yet another aspect of the present invention, a fixing device having fine usability more safely detachably attachable to the image forming apparatus while minimizing a footprint of the image forming apparatus can be obtained, because even when it is pivoted to unlock the fixing device in a body of the image forming apparatus, the handle does not necessarily protrude greatly from a lateral end of the fixing device, and accordingly a footprint of the fixing device is readily reduced unlike the above-described related art. That is, the handling unit is provided proximally in a direction in which the fixing device is drawn out from the body of the image forming apparatus.
According to another aspect of the present invention, an image forming apparatus having usability capable of minimizing a footprint of the image forming apparatus can be obtained, because the image forming apparatus employs the above-described fixing device having fine usability more safely detachably attachable to the image forming apparatus while minimizing the footprint of the image forming apparatus.
According to yet another aspect of the present invention, a fixing device that heats and fixes an unfixed toner image onto a recording medium can be safely detachably attachable from and to an image forming apparatus with fine usability minimizing a footprint of the image forming apparatus. That is, a method of accommodating and removing the fixing device to and from the image forming apparatus comprises the steps of: grasping a first handling member with a first finger; grasping an operating member with a second finger other than the first finger; pivoting a locking mechanism with the second finger via the operating member from locking to unlocking positions; grasping the operating member and the second handling member at the same time with the second finger when the locking mechanism is pivoted and the operating member approaches the second handling member; and detaching the housing from the body of the image forming apparatus while grasping both the first and second handling members with the first and second fingers simultaneously.
Numerous additional modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be executed otherwise than as specifically described herein. For example, the order of steps for forming the image forming apparatus is not limited to the above-described various aspects and can be appropriately changed.
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