This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2022-010295, filed on Jan. 26, 2022, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Embodiments of the present disclosure generally relate to a fixing device and an image forming apparatus incorporating the fixing device.
One type of image forming apparatus includes a fixing device to fix an image onto a sheet. Since the fixing device heats, presses, and conveys the sheet, a crease may be generated in the sheet while the sheet passes through the fixing device.
This specification describes an improved fixing device that includes a fixing rotator, a pressure rotator, a pressure plate, a pressing force adjuster, an entrance guide, an exit guide, and a guide. The pressure rotator presses the fixing rotator to form a nip between the fixing rotator and the pressure rotator. The pressure plate rotates about a fulcrum to press the pressure rotator. The pressing force adjuster adjusts a pressing force of the pressure rotator. The entrance guide guides a recording medium entering the nip. The exit guide guides the recording medium ejected from the nip. The guide guides the pressure rotator in a direction inclined from a line connecting a rotation center of the fixing rotator and a rotation center of the pressure rotator toward downstream in a conveyance direction of the recording medium.
This specification also describes an image forming apparatus including the fixing device.
A more complete appreciation of the disclosure and many of the attendant advantages and features thereof can be readily obtained and understood from the following detailed description with reference to the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present invention and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. Also, identical or similar reference numerals designate identical or similar components throughout the several views.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have a similar function, operate in a similar manner, and achieve a similar result.
Referring now to the drawings, embodiments of the present disclosure are described below. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
With reference to drawings, descriptions are given below of embodiments of the present disclosure. In the drawings illustrating the following embodiments, the same reference numbers are allocated to elements having the same function or shape and redundant descriptions thereof are omitted below.
An electrophotographic image forming apparatus includes a fixing device that heats toner of a toner image to fix the toner image onto a sheet. The fixing device includes an entrance guide to guide the sheet being conveyed from a transfer device upstream from the fixing device and entering the fixing device. In addition, the fixing device includes an exit guide to guide the sheet ejected from the fixing device. The sheet guided by the exit guide is conveyed to a sheet ejection device downstream from the fixing device. The fixing device includes a fixing rotator such as a fixing roller and a pressure rotator such as a pressure roller. The pressure rotator presses the fixing rotator to form a fixing nip. Hereinafter, the fixing nip is simply referred to as a nip.
The fixing device heats and presses the toner on the sheet in the nip to fix the toner onto the sheet. Conveying the sheet in the nip may put a crease in the sheet. When the image forming apparatus forms images on both sides of the sheet, respectively, that is, in a double-sided printing mode, an end of the sheet may curl after the image is formed on one side of the sheet. The sheet having the curl at the end of the sheet enters the nip when the image forming apparatus forms the image on the other side of the sheet. In this case, positions at a leading edge of the sheet in an axial direction of the fixing rotator or the pressure rotator enter the nip at different timings, which causes the crease in the sheet. Since an envelope is made by folding and layering a sheet, a difference between velocities of the front side and the back side of the envelope occurs when the envelope is nipped and conveyed by the fixing rotator and the pressure rotator, which causes the crease in the envelope. Hereinafter, the crease in the envelope is referred to as an envelope crease. In particular, a thin envelope having a basis weight of 80 g/m2 or less is likely to generate the envelope crease.
To prevent the occurrence of the crease, an angle of the sheet entering the nip and an angle of the sheet ejected from the nip are adjusted.
With reference to
Firstly, the following describes how the nip having a curvature generates the envelope crease.
The fixing device includes a pair of rotators such as the fixing rotator and the pressure rotator. The rotators heat and press the envelope bearing an unfixed toner image under a predetermined pressure condition and a predetermined temperature condition to fix the toner image onto the envelope passing through the nip. Under the predetermined pressure condition, one of the pair of the rotators may have a convex shape in the nip, and the other one of the pair of the rotators may have a concave shape in the nip. For example, the pressure roller softer than the fixing roller elastically deforms to form the nip.
In the envelope formed by layering two sheets, a curvature radius between a printed surface of the envelope and a center of the rotator having the convex shape is different from a curvature radius between a non-printed surface of the envelope and the center of the rotator having the convex shape. As a result, a velocity of a center portion of a surface of the envelope in the axial direction of the rotator on the rotator having the concave shape is faster than a velocity of an end of the surface of the envelope in the axial direction on the rotator having the concave shape. The difference in the velocities is likely to cause the envelope crease. The above is described below in detail with reference to
However, the center of the non-printed surface 5b in the axial direction can freely move from the printed surface 5a. The conveyance amount ((R+t) α) of the non-printed surface 5b is larger than the conveyance amount (R α) of the printed surface 5a. The conveyance amount distribution of the non-printed surface 5b in the axial direction has a larger conveyance amount at the center than both ends in the axial direction, that is, ((R+t)α>L1). As a result, a trailing end crease 5c occurs as illustrated in
Reducing the angle α in
Secondary, the following describes a condition of the entrance guide to prevent the occurrence of the crease in a large sheet of plain paper in the double-sided printing mode.
When the image forming apparatus prints the toner images on both sides of the large sheet of plain paper, the end of the sheet may curl after the image forming apparatus prints the toner image on one side of the sheet. When the sheet having the curl on the end enters the nip, positions of the leading edge of the sheet in the axial direction do not enter the nip at the same timing. The center of the sheet enters the nip earlier than the end of the sheet having the curl. As a result, the velocity of the center of the sheet in the axial direction is faster than the velocity of the end of the sheet in the axial direction, which causes the crease in the sheet.
The following describes the crease with reference to
In order to avoid the occurrence of the crease, the entrance guide guides the sheet.
Thirdly, the following describes an angle condition of the entrance guide and an angle condition of the exit guide to favorably reduce the crease in the sheet of plain paper printed on both sides and the envelope crease.
With reference to
As illustrated in
Both angles β and γ are zero (0) on the straight line 15 connecting the entrance of the nip and the exit of the nip. The angles β is expressed by positive values if the straight line connecting the center of the nip and the tip of the entrance guide is inclined toward the rotator having the convex shape in the nip. The angles β is expressed by negative values if the straight line connecting the center of the nip and the tip of the entrance guide is inclined toward the rotator having the concave shape in the nip. The angles γ is expressed by positive values if the straight line connecting the center of the nip and the tip of the exit guide is inclined toward the rotator having the convex shape in the nip. The angles γ is expressed by negative values if the straight line connecting the center of the nip and the tip of the exit guide is inclined toward the rotator having the concave shape in the nip. In
Test Conditions:
The width of the nip when the image forming apparatus prints the toner image on the envelope: 2.5 mm
The width of the nip when the image forming apparatus prints the toner image on the sheet of plain paper: 7.7 mm
A fixing temperature when the image forming apparatus prints the toner image on the envelope: 210° C.
A fixing temperature when the image forming apparatus prints the toner image on the sheet of plain paper: 170° C.
A printing speed when the image forming apparatus prints the toner image on the envelope: 180 mm/s
A printing speed when the image forming apparatus prints the toner image on the sheet of plain paper: 252 mm/s
The envelope crease was evaluated by an average of envelope crease lengths occurred in envelopes having basis weights of 70 g/m2, 80 g/m2, 90 g/m2, and 100 g/m2. The crease in the sheet of plain paper was evaluated by the sheet of plain paper having the basis weight of 69 g/m2.
From the results of the tests, the following was found. To reduce the envelope crease, a favorable range of the entrance guide angle β is −20° or more and 0° or less (−20°≤β≤0°). To reduce the crease in the sheet of plain paper printed on both sides, a favorable range of the entrance guide angle β is 15° or more and 25° or less (15°≤β≤25°). The fixing device according to embodiments described below includes a pressing force adjuster. When the image forming apparatus prints the toner image on the envelope, the pressing force adjuster decreases a pressing force.
As illustrated in
To reduce the envelope crease, the entrance guide is set so that the entrance guide angle is equal to or smaller than zero (β≤0), and the exit guide is set so that the exit guide angle γ is smaller than zero (γ≤0).
While the envelope passes through the nip, the difference between the conveyance amount of the printed surface and the conveyance amount of the non-printed surface is −tα, which causes the crease. However, the envelope winds around the pressure roller 2 by a pressure roller winding angle c before the envelope enters the entrance of the nip and, after the envelope comes out of the nip, the envelope winds around the pressure roller by a pressure roller winding angle S. As a result, a total difference between the conveyance amount of the printed surface and the conveyance amount of the non-printed surface is t (ε+δ−α). Designing the pressure roller winding angles ε and δ to reduce t (ε+δ−α) enables reducing the envelope crease.
As described above, setting the entrance guide angle and the exit guide angle with respect to the straight line 15 connecting the entrance of the nip and the exit of the nip to be within a predetermined range enables preventing the occurrence of the crease in both the sheet of plain paper printed on both sides and the envelope.
However appropriate conditions for both the entrance guide angle and the exit guide angle are different between the envelope and the sheet of plain paper. Therefore, it is desirable to switch the entrance guide angle and the exit guide angle depending on the type of sheet.
Table 1 illustrates appropriate ranges of the entrance guide angle and the exit guide angle with respect to the straight line 15 connecting the entrance of the nip and the exit of the nip.
To prevent the occurrence of the crease in the sheet of plain paper printed the toner image on both sides and the envelope and the occurrence of the sheet back curl of the sheet of plain paper printed the toner image on both sides, the fixing device according to the embodiments described below has the following feature. The pressure roller is pressed against the fixing roller and forms a first nip between the pressure roller and the fixing roller to fix the toner image onto the sheet of plain paper. To fix the toner image onto the envelope, the pressure roller is moved away from the fixing roller in a direction inclined from the straight line connecting the rotation center of the fixing roller and the rotation center of pressure roller toward downstream in the sheet conveyance direction to form a second nip.
Forming the second nip as described above changes the exit guide angle affected by the second nip, and the exit guide can suitably guide the envelope ejected from the second nip. The above-described configuration can set the exit guide angle with respect to the straight line 15 connecting the entrance of the nip and the exit of the nip to each of the best condition preventing the occurrence of the crease and the sheet back curl in the sheet of plain paper printed the toner image on both sides and the best condition preventing the occurrence of the crease in the envelope.
In an aspect of the embodiments of the present disclosure, the fixing device includes a fixing rotator such as the fixing roller 1, a pressure rotator such as the pressure roller 2, a pressure plate such as a pressure arm 10, the pressing force adjuster such as a cam 9, an entrance guide such as the entrance guide 7, an exit guide such as the exit guide 8, and a guide such as a structure to receive a bearing of the pressure roller 2. The above-described parts with reference numerals are examples and illustrated in
In the fixing device of the present embodiments, the pressure rotator moves away from the fixing rotator in the direction inclined from the straight line connecting the rotation center of the fixing roller and the rotation center of the pressure roller toward downstream in the sheet conveyance direction to fix the toner image onto the envelope, which changes a conveyance path of the envelope and prevents the occurrence of the crease in the envelope. The above-described simple configuration in the fixing device according to the present embodiments enables suitably setting an angle between the envelope ejected from the nip and the exit guide and reducing the size and cost of the image forming apparatus.
The following describes specific embodiments.
A first embodiment is described below.
The sheet 5 as an example of a recording medium is conveyed as follows.
After a transfer roller 30 transfers the toner image 6 from a photoconductor 31 onto the sheet 5, the sheet 5 enters the fixing device. In the fixing device, the sheet 5 enters the nip in which the fixing roller 1 is in contact with the pressure roller 2 and is heated and pressed to fix the toner image 6 onto the sheet 5. The nip is a portion indicated by N1 in
In
The width of the nip is referred to as a nip width below. A nip width N1 illustrated in
As illustrated in
As illustrated in
The following describes a configuration to hold the fixing roller 1 and the pressure roller 2. The fixing device preferably includes one member such as a side plate to hold the fixing roller 1 and the pressure roller 2.
A side plate 16 holding the fixing roller 1 and the pressure roller 2 has a shape to receive a fixing roller bearing 17 receiving a fixing roller shaft and a pressure roller bearing 27 receiving a pressure roller shaft. The shape to receive the pressure roller bearing 27 is a rail shape 18. The pressure roller bearing 27 can move along the rail shape 18.
As illustrated in
The above-described one member such as the side plate holding the fixing roller 1 and the pressure roller 2 improves the positional accuracy of the fixing roller 1 and the pressure roller 2.
The shape in the side plate of the fixing device preferably defines a retracting direction in which the pressure roller 2 retracts from the fixing roller 1, that is, the direction inclined from the line connecting the center of the fixing roller 1 and the center of the pressure roller 2 toward downstream in the sheet conveyance direction. In
In addition to the shapes 18a, as illustrated in
A second embodiment is described below.
The fixing device according to the second embodiment has a different configuration to hold the fixing roller 1 and the pressure roller 2 from the configuration in the fixing device according to the first embodiment.
The fixing device according to the second embodiment includes two side plates 16a and 16b. The side plate 16b has the shape defining the retracted position of the pressure roller 2 after the pressure roller 2 moves in the direction inclined from the line connecting the center of the fixing roller 1 and the center of the pressure roller 2 toward downstream in the sheet conveyance direction to retract from the fixing roller 1. When the pressure arm 10 reduces the pressing force, the side plate 16b rotates to move the pressure roller 2 to a desired position in a desired direction. In the configuration including two side plates, rotating the side plate 16b with respect to the side plate 16a enables moving the pressure roller 2 to the retracted position in a large moving range of the pressure roller 2. In other words, the two side plates move the pressure roller 2 in the large moving range and position the pressure roller at the retracted position (in other words, the envelope position).
A third embodiment is described below.
The fixing device according to the third embodiment includes a different entrance guide 7 from the fixing device according to the first and second embodiments and has the same configuration to move the pressure roller 2 as the fixing device according to the first or second embodiment. The entrance guide 7 in the fixing device according to the third embodiment has an opening.
The fixing device may have a movable entrance guide 7 as a variation of the third embodiment.
A spring 7b pushes up the tip of the entrance guide 7. The force of the spring 7b applied to the entrance guide 7 is adjusted so that a sheet having a low stiffness such as the sheet of plain paper cannot move the entrance guide when the sheet abuts the entrance guide. Therefore, the entrance guide guides the sheet having the low stiffness such as the sheet of plain paper to the fixing nip without moving. In addition, the force of the spring 7b applied to the entrance guide 7 is adjusted so that a sheet having a high stiffness such as the envelope moves the tip of the entrance guide 7 when the sheet abuts the entrance guide. Therefore, when the sheet having the high stiffness such as the envelope abuts the entrance guide, the sheet moves the tip of the entrance guide and forms the entrance guide angle to prevent the occurrence of the crease in the envelope. In the above-described configuration, the envelope entering the fixing device pushes down the tip of the entrance guide 7 and changes the entrance guide angle to prevent the occurrence of the crease in the envelope.
Next, embodiments of the pressing force adjuster are described with reference to
As illustrated in
A manual operation lever 22 is coaxially coupled to the cam 9 and is manually rotatable about the rotation center of the cam 9. Rotating the manual operation lever 22 about the shaft of the cam 9 in the direction indicated by an arrow 23 in
In each of the above-described embodiments, the cam 9 may be manually driven or driven by an electric driver. Using the cam can simplify the configuration.
Next, a description is given of a basic configuration of the image forming apparatus.
The image forming apparatus further includes a feed roller 44. As the feed roller 44 rotates, the sheet S is sent out from the sheet tray 100. After passing through a sheet separation nip described below, the sheet P enters a sheet feeding path 42. In the sheet feeding path 42, a first conveyance roller pair 41 nips the sheet P therein and conveys the sheet P in the sheet conveyance direction. A registration roller pair 49 is disposed at an end of the sheet feeding path 42. When the sheet S reaches the registration roller pair 49, the sheet S is temporarily stopped in a state in which the leading end of the sheet S is in contact with a registration nip of the registration roller pair 49. Abutting the leading end of the sheet S on the registration nip corrects skew of the sheet S.
The registration roller pair 49 starts rotating to feed the sheet S to a transfer nip timely so that the toner image on the photoconductor 31 is transferred onto the sheet S in the transfer nip. At this time, the first conveyance roller pair 41 starts rotating at the same time as the start of rotation of the registration roller pair 49 to resume the conveyance of the sheet S that is temporarily stopped.
The housing 50 of the image forming apparatus holds a bypass sheet feeder including a bypass feeder 43, a bypass feed roller 43a, and a separation pad 43b. As the bypass feed roller 43a rotates, the sheet manually set on the bypass feeder 43 is fed from the bypass feeder 43. The separation pad 43b is disposed in contact with the bypass feed roller 43a, forming a separation nip. After passing through the separation nip between the bypass feed roller 43a and the separation pad 43b, the sheet enters a region upstream from the registration roller pair 49 in the sheet feeding path 42 in the sheet conveyance direction. The sheet passes the registration roller pair 49 and reaches the transfer nip similar to the sheet fed form the sheet tray 100.
The photoconductor 31 is a drum-shaped photoconductor that rotates in a clockwise direction in
The latent image writing device 37 includes a light emitting diode (LED) array and performs light scanning with LED light over the surface of the photoconductor 31 that has been uniformly charged. On the uniformly charged surface of the photoconductor 31, the area having been subjected to the light irradiation through this light scanning attenuates the electric potential therein. Thus, an electrostatic latent image is formed on the surface of the photoconductor 31.
As the photoconductor 31 rotates, the electrostatic latent image passes through a developing range between the surface of the photoconductor 31 and the developing device 38. In the developing range, the developing device 38 supplies toner to the electrostatic latent image formed on the photoconductor 31, visualizing the electrostatic latent image as the toner image.
A toner cartridge 39 is disposed above the developing device 38. The toner cartridge 39 contains fresh toner to be supplied. The fresh toner is supplied to the developing device 38 according to a toner supply operation signal output from a controller 51.
As the photoconductor 31 rotates, the toner image formed on the surface of the photoconductor 31 as a result of the development by the developing device 38 enters the transfer nip where the photoconductor 31 and the transfer roller 30 as a transferor contact each other. An electric bias having the opposite polarity to the latent image electric potential of the photoconductor 31 is applied to the transfer roller 30 to form a transfer electric field in the transfer nip.
As described above, the registration roller pair 49 conveys the sheet S toward the transfer nip in synchrony with a timing at which the toner image formed on the photoconductor 31 is overlaid onto the sheet S in the transfer nip. Due to the transfer electric field and a transfer nip pressure, as the sheet S is brought to closely contact with the toner image formed on the photoconductor 31 at the transfer nip, the toner image is transferred onto the sheet S.
Residual toner that is not transferred onto the sheet S remains on the surface of the photoconductor 31 after having passed through the transfer nip. The cleaning blade 32 is in contact with the photoconductor 31 to scrape off the residual toner from the surface of the photoconductor 31 and clean the surface of the photoconductor 31.
The surface of the photoconductor 31 that is cleaned by the cleaning blade 32 is electrically discharged by an electric discharging device. Thereafter, the surface of the photoconductor 31 is uniformly charged again by the charging roller 34.
After the sheet S passes through the transfer nip formed by the photoconductor 31 and the transfer roller 30 contacting each other, the sheet S is conveyed to a fixing device 60. The fixing device 60 includes a fixing roller 61, a heat source 63 such as a halogen lamp, and a pressure roller 62. The fixing roller 61 serves as a heating rotator. The heat source 63 is inside the fixing roller 61. The pressure roller 62 serves as a nip formation rotator and is pressed against the fixing roller 61. The fixing roller 61 and the pressure roller 62 contact each other to form the fixing nip.
The fixing roller 61 includes a hollow core made of metal such as stainless steel or aluminum and a release acceleration layer covering an outer peripheral surface of the core to improve releasability of toner and paper powder from the surface of the fixing roller 61. The pressure roller 62 includes a core made of metal such as stainless steel or aluminum and an elastic layer on an outer surface of the core. The elastic layer is made of material having elasticity and heat resistance such as fluoro-rubber or silicone rubber.
The toner image is fixed to the surface of the sheet S that is held in the fixing nip due to application of heat and pressure. Thereafter, the sheet S that has passed through the fixing device 60 passes through a sheet ejection path 45. Then, the sheet S is held in a sheet ejection nip formed by a pair of sheet ejection rollers 46.
The image forming apparatus switches printing modes between a single-side printing mode for performing single-side printing and a duplex printing mode for performing duplex printing. In the single-side printing mode, the image forming apparatus forms the image on one side of the sheet S. By contrast, the image forming apparatus prints respective images on both sides of the sheet S in the duplex printing mode. In the single-side printing mode or in the duplex printing mode after images are formed on both sides of the sheet S, the pair of sheet ejection rollers 46 continues rotating in a forward direction. As a result, the sheet S in the sheet ejection path 45 is ejected out of the image forming apparatus. The ejected sheet S is stacked on a sheet stacker provided on the top face of the housing 50 of the image forming apparatus.
By contrast, in the duplex printing mode, after the image is formed on one side of the sheet S, the pair of sheet ejection rollers 46 is rotated in the reverse direction at the timing at which the end of the sheet S enters the sheet ejection nip of the pair of sheet ejection rollers 46. At this time, a switching claw 47 disposed near the downstream end of the sheet ejection path 45 moves to block (close) the sheet ejection path 45 and open an entrance of a reverse conveyance path 48 at the same time. As the sheet S starts reversing by the reverse rotation of the pair of sheet ejection rollers 46, the sheet S is conveyed to the reverse conveyance path 48. In the reverse conveyance path 48, the sheet S is conveyed while being vertically reversed and then conveyed to the registration nip of the registration roller pair 49 again. Then, after the toner image has been transferred to the other side of the sheet S in the transfer nip, the sheet S passes through the fixing device 60, the sheet ejection path 45, and the pair of sheet ejection rollers 46 and is then ejected to the outside of the housing 50 of the image forming apparatus.
When the fixing device 60 fixes the toner image onto the sheet S, the sheet S is subjected to high temperature. Under the high temperature, moisture in the sheet evaporates. Evaporation of the moisture can cause a so-called end curl in which an end of sheet in a width direction of the sheet curls depending on the grain of sheet. In particular, the end curl is likely to occur in the case that the sheet is a large sheet of plain paper.
Note that the present disclosure is not limited to the above-described embodiments. Within the scope of the present disclosure, those skilled in the art may change, add, or convert each element of the above-described embodiments.
The above-described embodiments are illustrative and do not limit the present invention. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of the present invention.
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