Patent Grant
8824926
This application is based upon and claims the benefit of priority from the corresponding Japanese Patent application No. 2010-281495, filed Dec. 17, 2010, and Japanese Patent application No. 2011-228006, filed Oct. 17, 2011, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a fixing device and an image forming apparatus including the same.
For an image forming apparatus, such as a printer or a copier, because of demands for a reduction in a rise time (time from power-on of an image forming apparatus to a state in which a fixing device becomes able to fix an image) and energy saving, and other demands, attention is directed to a fixing device that uses a heating rotary belt capable of having small thermal capacity. Attention is also directed to a induction-heating fixing device that includes an induction heating portion as means for heating a heating rotary belt at a location that faces the outer surface of the heating rotary belt and heats the heating rotary belt by causing the heat generation layer of the heating rotary belt to generate heat using an electromagnetic induction action produced by a magnetic flux generated by an induction coil (magnetic-flux generating portion) of the induction heating portion.
For an induction-heating fixing device, the positional relationship between the outer circumferential surface of a heating rotary belt and an induction coil may be changed by thermal expansion of a pressure rotary roller. In this case, the heating efficiency of the fixing device varies and is uneven, power consumption tends to increase, and the rise time of the fixing device is apt to vary.
Another proposed example of a fixing device is the one that positions the outer circumferential surface of a heating rotary roller with respect to an induction heating portion to reduce a change in the positional relationship between the heating rotary roller and an induction coil. The proposed fixing device has a configuration in which the induction heating portion is urged toward a bearing portion of the heating rotary roller by an urging member arranged between the induction heating portion and the bearing portion of the heating rotary roller, and the induction heating portion is positioned.
Unfortunately, the fixing device using the heating rotary belt capable of having small thermal capacity does not have a bearing portion as in the proposed fixing device, so it is difficult to urge the induction heating portion toward the heating rotary belt and position the induction heating portion. Such difficulty in positioning may lead to uneven heating efficiencies of the heating rotary belt in the direction of the rotation axis of the heating rotary belt (i.e., the paper width direction) or variations in heating efficiency between produced fixing devices. In the former, the temperature is not even in the direction of the rotation axis of the heating rotary belt; in the latter, the fixing devices have different rise times. Thus, it is desired that a fixing device be capable of having a uniform distance between an induction coil and the outer circumferential surface of a heating rotary belt.
The present disclosure relates to a fixing device capable of having a uniform distance between an induction coil (magnetic-flux generating portion) and the outer circumferential surface of a heating rotary belt. The present disclosure also relates to an image forming apparatus that includes the fixing device.
A fixing device according to an aspect of some embodiments of the present disclosure includes a fixing rotator unit and an induction heating portion. The fixing rotator unit includes a heating rotary belt, a pressing member arranged inside the heating rotary belt and being in contact with an inner surface of the heating rotary belt, a pressurizing rotator arranged so as to face the heating rotary belt, the heating rotary belt being sandwiched between the pressing member and the pressurizing rotator, the pressurizing rotator and the heating rotary belt forming a fixing nip therebetween, and a belt guide member including a guide portion being in contact with the inner surface of the heating rotary belt and an extending portion that extends from the guide portion, positioning the heating rotary belt, and guiding rotation of the heating rotary belt. The induction heating portion includes a magnetic-flux generating portion arranged so as to face an outer surface of the heating rotary belt and generating a magnetic flux for causing the heating rotary belt to generate heat, a magnetic core portion forming a magnetic path for the magnetic flux generated by the magnetic-flux generating portion, and a support member supporting the magnetic-flux generating portion and facing the outer surface of the heating rotary belt. The support member includes a positioning portion that positions the belt guide member by coming into contact with or engaging the extending portion to control a distance between the magnetic-flux generating portion and the outer surface of the heating rotary belt.
An image forming apparatus according to another aspect of some embodiments of the present disclosure includes an image bearing member that has a surface on which an electrostatic latent image is capable of being formed, a developing device for developing the electrostatic latent image formed on the image bearing member as a toner image, a transferring portion for directly or indirectly transferring the toner image formed on the image bearing member to a recording medium, and a fixing device for fixing, on the recording medium, the toner image transferred to the recording medium. The fixing device includes a fixing rotator unit and an induction heating portion. The fixing rotator unit includes a heating rotary belt, a pressing member arranged inside the heating rotary belt and being in contact with an inner surface of the heating rotary belt, a pressurizing rotator arranged so as to face the heating rotary belt, the heating rotary belt being sandwiched between the pressing member and the pressurizing rotator, the pressurizing rotator and the heating rotary belt fanning a fixing nip therebetween, and a belt guide member including a guide portion being in contact with the inner surface of the heating rotary belt and an extending portion that extends from the guide portion, positioning the heating rotary belt, and guiding rotation of the heating rotary belt. The induction heating portion includes a magnetic-flux generating portion arranged so as to face an outer surface of the heating rotary belt and generating a magnetic flux for causing the heating rotary belt to generate heat, a magnetic core portion forming a magnetic path for the magnetic flux generated by the magnetic-flux generating portion, and a support member supporting the magnetic-flux generating portion and facing the outer surface of the heating rotary belt. The support member includes a positioning portion that positions the belt guide member by coming into contact with or engaging the extending portion to control a distance between the magnetic-flux generating portion and the outer surface of the heating rotary belt.
The above and other objects, features, and advantages of various embodiments of the present disclosure will be more apparent from the following detailed description of embodiments taken in conjunction with the accompanying drawings.
In this text, the terms “comprising”, “comprise”, “comprises” and other forms of “comprise” can have the meaning ascribed to these terms in U.S. Patent Law and can mean “including”, “include”, “includes” and other forms of “include”. The phrase “an embodiment” as used herein does not necessarily refer to the same embodiment, though it may. In addition, the meaning of “a,” “an,” and “the” include plural references; thus, for example, “an embodiment” is not limited to a single embodiment but refers to one or more embodiments. As used herein, the term “or” is an inclusive “or” operator, and is equivalent to the term “and/or,” unless the context clearly dictates otherwise. The term “based on” is not exclusive and allows for being based on additional factors not described, unless the context clearly dictates otherwise.
Various features of novelty which characterize various aspects of the disclosure are pointed out in particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the disclosure, operating advantages and specific objects that may be attained by some of its uses, reference is made to the accompanying descriptive matter in which exemplary embodiments of the disclosure are illustrated in the accompanying drawings in which corresponding components are identified by the same reference numerals.
The following detailed description, given by way of example, but not intended to limit the disclosure solely to the specific embodiments described, may best be understood in conjunction with the accompanying drawings, in which:
Reference will now be made in detail to various embodiments of the disclosure, one or more examples of which are illustrated in the accompanying drawings. Each example is provided by way of explanation of the disclosure, and by no way limiting the present disclosure. In fact, it will be apparent to those skilled in the art that various modifications, combinations, additions, deletions and variations can be made in the present disclosure without departing from the scope or spirit of the present disclosure. For instance, features illustrated or described as part of one embodiment can be used in another embodiment to yield a still further embodiment. It is intended that the present disclosure covers such modifications, combinations, additions, deletions, applications and variations that come within the scope of the appended claims and their equivalents.
Embodiments of the present disclosure are described below with reference to the drawings. The present disclosure is not limited to the embodiments described below, and various modifications can be made within the scope of the idea of the present disclosure.
A general structure of a printer 1 as an image forming apparatus according to some embodiments is described using
As illustrated in
As illustrated in
As illustrated in
The configuration of each of the image forming portion GK and the paper feed and eject portion KH is described in detail below. First, the image forming portion GK according to some embodiments is described.
In the image foaming portion GK, in the order from upstream to downstream, charging by the charging portions 10a, 10b, 10e, and 10d, exposure by the laser scanner units 4a, 4b, 4c, and 4d, development by the developing devices 16a, 16b, 16c, and 16d, primary transferring by the intermediate transfer belt 7 and the primary transfer rollers 37a, 37b, 37c, and 37d, static elimination by the neutralization devices 12a, 12b, 12c, and 12d, and cleaning by the drum cleaning portions 11a, 11b, 11c, and 11d are performed in sequence over the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d.
In the image forming portion GK, secondary transferring by the intermediate transfer belt 7, the secondary transfer roller 8, and the opposite roller 18, and fixation by the fixing device 9 are also carried out.
Each of the photosensitive drums 2a, 2b, 2c, and 2d is substantially cylindrical and functions as a photosensitive member or an image bearing member. Each of the photosensitive drums 2a, 2b, 2c, and 2d is arranged so as to be able to rotate in the direction indicated by the arrow illustrated in
The charging portions 10a, 10b, 10c, and 10d are arranged so as to face the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively. The charging portions 10a, 10b, 10c, and 10d evenly charge the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively, negatively (negative polarity) or positively (positive polarity).
The laser scanner units 4a, 4b, 4c, and 4d function as the exposure units and are spaced away from the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively.
The laser scanner units 4a, 4b, 4c, and 4d can form electrostatic latent images on the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively, by scanning and exposing the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively, on the basis of image information input from an external device, such as a personal computer.
The developing devices 16a, 16b, 16c, and 16d are disposed so as to correspond to the photosensitive drums 2a, 2b, 2c, and 2d, respectively, and face the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively. The developing devices 16a, 16b, 16c, and 16d deposit toners of corresponding colors on the electrostatic latent images formed on the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively, and form toner images of corresponding colors on the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively. The developing devices 16a, 16b, 16c, and 16d correspond to four colors of yellow, cyan, magenta, and black, respectively. The developing devices 16a, 16b, 16c, and 16d are configured to include respective development rollers that face the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively, and respective stirring rollers for stirring toner.
The toner cartridges 5a, 5b, 5c, and 5d are disposed so as to correspond to the developing devices 16a, 16b, 16c, and 16d, respectively, and hold toners of corresponding colors to be supplied to the developing devices 16a, 16b, 16c, and 16d, respectively. The toner cartridges 5a, 5b, 5c, and 5d hold yellow toner, cyan toner, magenta toner, and black toner, respectively.
The toner supply portions 6a, 6b, 6c, and 6d are disposed so as to correspond to the toner cartridges 5a, 5b, 5c, and 5d, respectively, and the developing devices 16a, 16b, 16c, and 16d, respectively. The toner supply portions 6a, 6b, 6c, and 6d supply the toners of corresponding colors held in the toner cartridges 5a, 5b, 5c, and 5d, respectively, to the developing devices 16a, 16b, 16c, and 16d, respectively.
Toner images of corresponding colors formed on the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d are primarily transferred to the intermediate transfer belt 7 in sequence. The intermediate transfer belt 7 is stretched around a driven roller 35, the opposite roller 18 being a driving roller, and a tension roller 36. The tension roller 36 urges the intermediate transfer belt 7 from inside to outside, and thus a predetermined tension is applied to the intermediate transfer belt 7.
The primary transfer rollers 37a, 37b, 37c, and 37d are arranged so as to face the photosensitive drums 2a, 2b, 2c, and 2d, respectively, with the intermediate transfer belt 7 being disposed therebetween.
The intermediate transfer belt 7 is sandwiched between each of the primary transfer rollers 37a, 37b, 37c, and 37d and each of the photosensitive drums 2a, 2b, 2c, and 2d, respectively. The sandwiched parts of the intermediate transfer belt 7 are pressed against the photosensitive drums 2a, 2b, 2c, and 2d, respectively. Primary transfer nips N1a, N1b, N1c, and N1d are formed between the photosensitive drums 2a, 2b, 2c, and 2d and the primary transfer rollers 37a, 37b, 37c, and 37d, respectively. Toner images of corresponding colors on the photosensitive drums 2a, 2b, 2c, and 2d are primarily transferred to the intermediate transfer belt 7 in sequence at the primary transfer nips N1a, N1b, N1c, and N1d, respectively. In this manner, a full-color toner image is formed on the intermediate transfer belt 7.
The neutralization devices 12a, 12b, 12c, and 12d are arranged so as to face the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively.
The drum cleaning portions 11a, 11b, 11c, and 11d are arranged so as to face the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively.
The secondary transfer roller 8 secondarily transfers the full-color toner image primarily transferred to the intermediate transfer belt 7 to the paper T. A secondary transfer bias for use in transferring the full-color toner image formed on the intermediate transfer belt 7 to the paper T is applied to the secondary transfer roller 8 by a secondary transfer bias applying portion (not illustrated).
The secondary transfer roller 8 can come into contact with and separate from the intermediate transfer belt 7. Specifically, the secondary transfer roller 8 can move between a contact position at which it is in contact with the intermediate transfer belt 7 and a separated position at which it is spaced away from the intermediate transfer belt 7.
The opposite roller 18 is arranged so as to be opposite to the secondary transfer roller 8 with the intermediate transfer belt 7 being disposed therebetween. The intermediate transfer belt 7 is sandwiched between the secondary transfer roller 8 and the opposite roller 18. The paper T is pressed against the outer surface (the surface to which the toner image has been primarily transferred) of the intermediate transfer belt 7. A secondary transfer nip N2 is formed between the intermediate transfer belt 7 and the secondary transfer roller 8. The full-color toner image primarily transferred to the intermediate transfer belt 7 is secondarily transferred to the paper T at the secondary transfer nip N2.
The fixing device 9 fuses and pressurizes toners of corresponding colors forming the toner image secondarily transferred to the paper T to fix the toner image on the paper T. The details of the configuration relating to the fixing device 9 according to some embodiments are described below.
Next, the paper feed and eject portion KH is described in accordance with some embodiments.
As illustrated in
The transport path L along which the paper T is transported includes a first transport path L1 from the cassette paper feed portion 51 to the secondary transfer nip N2, a second transport path L2 from the secondary transfer nip N2 to the fixing device 9, a third transport path L3 from the fixing device 9 to the paper ejection portion 50, and a return transport path Lb used when the paper T transported from upstream to downstream along the third transport path L3 is reversed and returned to the first transport path L1.
A first meeting point P1 and a second meeting point P2 are disposed in the first transport path L1. A first branch point Q1 is disposed in the third transport path L3.
A paper detection sensor (not illustrated) for detecting the paper T and the pair of registration rollers 80 for correcting a skew of the paper T (obliquely feeding) and for matching timing of formation of a toner image in the image forming portion GK and that of transport of the paper T are arranged in the first transport path L1 (more specifically, between the second meeting point P2 and the secondary transfer nip N2).
A pair of intermediate rollers 82 are arranged between the first meeting point P1 and the second meeting point P2 in the first transport path L1. The pair of intermediate rollers 82 are arranged downstream from the pair of paper feed rollers 81 in the transport direction of the paper T and transports the paper T transported by the pair of paper feed rollers 81 to the pair of registration rollers 80.
A directing member 58 is disposed at the first branch point Q1. The directing member 58 directs the paper T conveyed from the fixing device 9 and transported from upstream to downstream along the third transport path L3 toward the paper ejection portion 50 and also directs the paper T transported from downstream to upstream along the third transport path L3 toward the return transport path Lb.
The paper ejection portion 50 is disposed at an end of the third transport path L3 in the transport direction of the paper T. The paper ejection portion 50 is arranged in the upper part of the apparatus main body M. The paper ejection portion 50 ejects the paper T outside the apparatus main body M.
An ejected paper accumulating portion M1 is disposed in the vicinity of an opening of the paper ejection portion 50. The ejected paper accumulating portion M1 is disposed on the upper surface (outer surface) of the apparatus main body M. A paper detection sensor is arranged at a predetermined position in each transport path.
Next, a structure for removing a paper jam occurring in the first transport path L1, the second transport path L2, and the third transport path L3 (hereinafter, sometimes referred to collectively as “main transport path L1 to L3”) is described briefly.
As illustrated in
The cover member 40 includes a first cover portion 41 coupled to the apparatus main body M so as to be able to pivot about the pivotal shaft 43 and a second cover portion 42 coupled to the apparatus main body M so as to be able to pivot about the same pivotal shaft 43. The first cover portion 41 is closer to the outside of the apparatus main body M than the second cover portion 42.
The cover member 40 having the above-described configuration enables the printer 1 according to the present illustrative embodiment to provide for the paper T that may be causing a paper jam in the main transport path L1 to L3 to be removed by causing the cover member 40 to pivot from the closed position illustrated in
The cover member 40 having the above-described configuration enables the printer 1 according to the illustrative embodiment to provide for attaching and detaching a fixing rotator unit 910 of the fixing device 9 (described below) to and from the apparatus main body M. The attaching and detaching structure and the attaching and detaching operation of the fixing device 9 are described in detail below, in accordance with some embodiments.
Next, the configuration relating to the fixing device 9 being a feature of the printer 1 according to an embodiment is described in detail.
In the printer 1 according to the present embodiment, for ease of reference and clarity of exposition, the direction of the rotation axis of each of the photosensitive drums 2a, 2b, 2c, and 2d and each of the rotators (roller, belt, and the like) of the fixing device 9 and the like is referred to as “Y direction” (the direction penetrating
As illustrated in
The heating rotary belt 9a has an annular shape (endless belt shape). The heating rotary belt 9a is a belt preferably having small thermal capacity in accordance with some embodiments. The heating rotary belt 9a can rotate about the second rotation axis J2 substantially parallel with the paper width direction D2 in a first circumferential direction R1. For the present embodiment, the direction D2 substantially perpendicular to the first circumferential direction R1 is also referred to as “paper width direction D2.” The heating rotary belt 9a generates heat by induction heating employing electromagnetic induction by the use of the induction heating portion 70, which is described below.
The pressing member 92, which is described below, and the belt guide member 77, which is described below, are arranged inside the heating rotary belt 9a. The heating rotary belt 9a under a predetermined tension is stretched around the belt guide member 77 and the pressing member 92.
The pressing member 92 is in contact with the inner circumferential surface (inner surface) of the heating rotary belt 9a at a side of the pressurizing rotator 9b (pressing member 92 being disposed towards the minus side in the X direction inside the heating rotary belt 9a), and the belt guide member 77 is in contact with the inner circumferential surface (inner surface) of the heating rotary belt 9a at a side of a central core portion 73 (belt guide member 77 being disposed towards the plus side in the X direction inside the heating rotary belt 9a). The pressing member 92 and the belt guide member 77 according to some embodiments are described below.
The heating rotary belt 9a includes a magnetic metal layer as a first heat generation layer. The magnetic metal layer is made of a ferromagnetic material, such as electroformed nickel. An eddy current (an induced current) occurs in the magnetic metal layer of the heating rotary belt 9a by electromagnetic induction caused by a magnetic flux that does not penetrate (i.e., pass entirely through) the magnetic metal layer of the heating rotary belt 9a and that travels in the magnetic metal layer of the heating rotary belt 9a. The eddy current causes Joule heating to occur in the magnetic metal layer of the heating rotary belt 9a by electrical resistance of the magnetic metal layer of the heating rotary belt 9a. The heating rotary belt 9a also includes a silicone rubber elastic layer on the outer circumferential surface of the magnetic metal layer. The heating rotary belt 9a further includes a release layer on the outer circumferential surface of the elastic layer. The release layer is made of a heat-resistant film made of fluorocarbon resin, such as tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA) or polytetrafluoroethylene (PTFE).
The heating rotary belt 9a is arranged in a region through which a magnetic flux generated by an induction coil 71 of the induction heating portion 70, which is described below, passes and thus forms a magnetic path for the magnetic flux generated by the induction coil 71 of the induction heating portion 70.
The pressurizing roller 9b as the pressurizing rotator has a substantially cylindrical shape (annular shape). The pressurizing roller 9b is arranged so as to face the heating rotary belt 9a on the minus side in the X direction seen from the heating rotary belt 9a. The pressurizing roller 9b can rotate about the first rotation axis J1 substantially parallel with the paper width direction D2 in a second circumferential direction R2. The pressurizing roller 9b is long in the direction of the first rotation axis J1.
The pressurizing roller 9b is arranged such that its outer circumferential surface is in contact with the outer circumferential surface (outer surface) of the heating rotary belt 9a. The pressurizing roller 9b is arranged so as to press the pressing member 92 (described below) through the heating rotary belt 9a. The pressurizing roller 9b and the pressing member 92 sandwich a part of the heating rotary belt 9a therebetween and form a fixing nip F between the heating rotary belt 9a and the pressurizing roller 9b. The paper T is sandwiched and transported at the fixing nip F.
The pressurizing roller 9b includes a pressuring-roller main body 941 and a pair of shaft members 942 coaxial with the first rotation axis J1. The pressuring-roller main body 941 includes a cored bar member having a substantially cylindrical shape, an elastic layer on the outer circumferential surface of the cored bar member, and a release layer on the outer circumferential surface of the elastic layer.
One of the shaft members 942 of the pressurizing roller 9b is connected to a rotation driving portion (not illustrated) for driving the pressurizing roller 9b so as to rotate. The rotation driving portion causes the pressurizing roller 9b to rotate at a predetermined speed and causes the heating rotary belt 9a being in contact with the outer circumferential surface of the pressurizing roller 9b to rotate so as to follow the rotation of the pressurizing roller 9b.
The pressing member 92 is arranged inside the heating rotary belt 9a. The pressing member 92 is in contact with the inner circumferential surface of the heating rotary belt 9a at a side of the pressurizing roller 9b inside the heating rotary belt 9a and presses the heating rotary belt 9a against the pressurizing roller 9b. For the present embodiment, iron or stainless steel (SUS) is used as the material of the pressing member 92.
The pressing member 92 is long in the paper width direction D2 and is secured. The pressing member 92 and the pressurizing roller 9b sandwich the heating rotary belt 9a therebetween and form the fixing nip F between the heating rotary belt 9a and the pressurizing roller 9b. The pressing member 92 is in contact with the inner circumferential surface of the heating rotary belt 9a while sliding thereon.
When the paper T transported to the fixing nip F passes within a paper passage area of the fixing device 9, a toner image is fixed on the paper T. Here, the “paper passage area” is an area where the paper T transported to the fixing nip F passes through while being sandwiched between the heating rotary belt 9a and the pressurizing roller 9b. An area that is outside the paper passage area for the paper T transported to the fixing nip F and through which no paper T passes is also referred to as “paper non-passage area.”
The induction heating portion 70 according to some embodiments is described here. As illustrated in
The induction coil 71 is spaced away from the outer circumferential surface of the heating rotary belt 9a by a predetermined distance and is arranged along the outer circumferential surface of the heating rotary belt 9a. The induction coil 71 is made of wires which are wound in a long shape in the paper width direction D2 as seen from the plus side in the X direction in
The induction coil 71 is formed such that copper litz wire is wound so as to surround a central area 718 extending in the paper width direction D2. The induction coil 71 is arranged so as to face a substantially half of the outer circumferential surface of the heating rotary belt 9a on the plus side in the X direction. The induction coil 71, wound in advance, is arranged in the induction heating portion 70 such that its longitudinal direction is substantially parallel with the paper width direction D2.
The support member 78 supports the induction coil 71. The support member 78 faces the heating rotary belt 9a on the plus side in the X direction and is spaced away from the heating rotary belt 9a. The support member 78 is secured to a pair of side core portions 76 of the magnetic core portion 72.
As illustrated in
The support member 78 is an arc-shaped plate member as seen from the paper width direction D2. The support member 78 includes an inner arc surface 78A adjacent to the heating rotary belt 9a and an outer arc surface 78B opposite to the heating rotary belt 9a. The induction coil 71 is arranged on the outer arc surface 78B of the support member 78. The support member 78 can be made of a heat-resistant resin material, for example.
The positioning portions 781 are integral with the support member 78 in the vicinity of both ends 78C of the support member 78 in the paper width direction D2. The positioning portions 781 position the belt guide member 77 such that the distance between the induction coil 71 and the outer circumferential surface of the heating rotary belt 9a is uniform.
As illustrated in
The first ribs 783 are integral with the support member 78. Each of the second ribs 784 is an elastic member made of a heat-resistant elastic member, such as silicone rubber, that is bonded to the support member 78 by heat-resistant adhesive, for example. Alternatively, the second rib 784 may be a heat-resistant resin member that is connected to the support member 78 by an elastic member (not illustrated), such as a spring, and that is similar to the material of the support member 78.
The induction coil 71 is connected to an induction heating circuit portion (not illustrated). An alternating current is applied from the induction heating circuit portion to the induction coil 71. The application of the alternating current from the induction heating circuit portion causes the induction coil 71 to generate a magnetic flux for making the magnetic metal layer (first heat generating layer) of the heating rotary belt 9a generate heat. For example, an alternating current having a frequency of approximately 30 kHz is applied to the induction coil 71.
The magnetic flux generated by the induction coil 71 is guided to the magnetic path being the path for the magnetic flux formed by the heating rotary belt 9a and the magnetic core portion 72 (described below).
The magnetic path is formed by the heating rotary belt 9a and the magnetic core portion 72 (described below) such that the magnetic flux generated by the induction coil 71 circles in the circling direction R3. The circling direction R3 is the direction that circles so as to pass inside an inner edge 711A and outside an outer edge 711B of the induction coil 71 and that surrounds the wire portion of the induction coil 71. The magnetic flux generated by the induction coil 71 passes through the magnetic path.
Because an alternating current is applied from the induction heating circuit portion (not illustrated) to the induction coil 71, the magnitude and direction of the magnetic flux generated by the induction coil 71 are changed by periodic changes between the plus and minus sides of the alternating current. The periodic changes in the magnetic flux cause an induced current (an eddy current) to occur in the magnetic metal layer of heating rotary belt 9a.
As illustrated in
The magnetic core portion 72 includes the central core portion 73, a plurality of arch core portions 74, and the pair of side core portions 76.
The central core portion 73 is arranged in a substantially central location of the heating rotary belt 9a in the transport direction D1 of the paper T on the plus side in the X direction of the heating rotary belt 9a as seen in the paper width direction D2.
The central core portion 73 forms the magnetic path between the arch core portions 74 and the heating rotary belt 9a in the circling direction R3 of the magnetic path. The central core portion 73 is arranged in the vicinity of the central area 718 (in the vicinity of the inner edge 711A of the induction coil 71).
The central core portion 73 is spaced away from the outer circumferential surface of the heating rotary belt 9a by a predetermined distance and faces the outer circumferential surface of the heating rotary belt 9a. The central core portion 73 includes a first facing surface 731 facing the outer circumferential surface of the heating rotary belt 9a such that the induction coil 71 is not disposed therebetween.
The central core portion 73 has a substantially rectangular parallelepiped shape that is long in the paper width direction D2. The central core portion 73 is longer than an area that corresponds to the maximum paper passage area in the paper width direction D2.
The plurality of arch core portions 74 face the outer circumferential surface of the heating rotary belt 9a such that the induction coil 71 is disposed therebetween. Each of the plurality of arch core portions 74 has an arch shape extending along the circumferential direction of the heating rotary belt 9a. The plurality of arch core portions 74 form the magnetic paths opposite to the heating rotary belt 9a with respect to the induction coil 71 (outside the induction coil 71) in the circling direction R3 of the magnetic path.
The plurality of arch core portions 74 are spaced away from each other by a predetermined distance in the paper width direction D2. The plurality of arch core portions 74 form a plurality of magnetic paths that circle in the circling direction R3 and that are spaced away from each other in the paper width direction D2.
The pair of side core portions 76 form a magnetic path between the heating rotary belt 9a and each of the plurality of arch core portions 74 in the circling direction R3 of the magnetic path. The pair of side core portions 76 are arranged alongside each of the plurality of arch core portions 74 in the circling direction R3 of the magnetic path.
The pair of side core portions 76 are arranged in the vicinity of the outer edge 711B of the induction coil 71. The pair of side core portions 76 are spaced away from the outer circumferential surface of the heating rotary belt 9a by a predetermined distance and face the outer circumferential surface of the heating rotary belt 9a. Each of the pair of side core portions 76 includes a second facing surface 761 that faces the outer circumferential surface of the heating rotary belt 9a such that the induction coil 71 is not disposed therebetween. Each of the pair of side core portions 76 has a substantially rectangular parallelepiped shape that is long in the paper width direction D2.
Each of the pair of side core portions 76 is longer than an area that corresponds to the maximum paper passage area in the paper width direction D2.
The belt guide member 77 in accordance with some embodiments is described here.
The belt guide member 77 is arranged in the inner space of the heating rotary belt 9a. The belt guide member 77 has an arc-shaped cross section seen in the paper width direction D2, as illustrated in
As illustrated in
The belt guide member 77 is in contact with a substantially one-third of the inner circumferential surface of the heating rotary belt 9a on the plus side in the X direction. The belt guide member 77 positions the heating rotary belt 9a with respect to the induction coil 71 and guides rotation of the heating rotary belt 9a about the second rotation axis J2.
As illustrated in
The extending portions 772 extend from both ends of the guide portion 771 in the paper width direction D2 outward in the paper width direction D2. The extending portions 772 face the support member 78 of the induction heating portion 70 such that the heating rotary belt 9a is not disposed therebetween.
The extending portions 772 include facing surfaces 773 facing the support member 78 and engaged portions 774 at upstream and downstream ends of the extending portions 772 in the first circumferential direction R1. The facing surface 773 of each of the extending portions 772 is in contact with a spherical vertex of each of the three first ribs 783. The belt guide member 77 is positioned by the first ribs 783 being in contact with the facing surface 773 of the extending portion 772 such that the distance between the induction coil 71 and the outer circumferential surface of the heating rotary belt 9a is uniform.
Each of the engaged portion 774 of each of the extending portions 772 is engaged with the corresponding second rib 784. The belt guide member 77 is positioned by the second ribs 784 being engaged with the engaged portions 774 of the extending portions 772 such that the distance between the induction coil 71 and the outer circumferential surface of the heating rotary belt 9a is uniform. For example, the distance is substantially uniform such that the temperature is substantially even in the direction of the rotation axis of the heating rotary belt and/or different produced fixing devices have substantially the same heating efficiency and thus substantially the same rise times.
Each of the temperature sensors 95 detects a temperature of the outer circumferential surface of the heating rotary belt 9a. Each of the temperature sensors 95 is arranged in contact with the outer circumferential surface of the heating rotary belt 9a.
Next, the attaching and detaching structure of the fixing rotator unit 910 (described below) in the fixing device 9 is described, in accordance with some embodiments.
As illustrated in
The induction heating portion 70 includes the induction coil 71, the magnetic core portion 72, and the support member 78, as previously described. The induction heating portion 70 is attached to the apparatus main body M such that the position of the induction heating portion 70 is adjustable.
In the present embodiment, as illustrated in
The printer 1 includes a pair of stays 791, a pair of slide members 792, and a pair of rails 793, as the configuration that allows the induction heating portion 70 to move in the X direction. The pair of stays 791 extend from the pair of side core portions 76 upward and downward. The pair of slide members 792 are secured to the pair of stays 791. The pair of slide members 792 are coupled to the pair of rails 793 so as to be able to move along the pair of rails 793. The pair of rails 793 are linear and long in a substantially horizontal direction (X direction).
The fixing rotator unit 910 is a unit that includes the heating rotary belt 9a, the pressurizing roller 9b, the pressing member 92, and the belt guide member 77. In the fixing rotator unit 910, the shaft members 942 of the pressurizing roller 9b and the pressing member 92 are coupled to each other at both ends in the paper width direction D2 by the coupling members 911.
The fixing rotator unit 910 is attachable and detachable to and from the induction heating portion 70 attached to the apparatus main body M. The fixing rotator unit 910 is attached to the induction heating portion 70 in a state in which the second ribs 784 of the support member 78 are engaged with the engaged portions 774 of the belt guide member 77 and the first ribs 783 are in contact with the facing surfaces 773 of the belt guide member 77.
The cover member 40 can be opened to the opened position at which the fixing device 9 is exposed (see
The printer 1 includes an urging portion 913. The urging portion 913 is arranged between a core contact member 914, which can be swung, and a securing portion M3 of the apparatus main body M. In the present embodiment, the urging portion 913 is made of a coil spring.
The core contact member 914 is secured to an intermediate part of a swing arm 916. The core contact member 914 can be made to come into contact with a substantially central part of the outer surface of the arch core portions 74 by swinging of the swing arm 916. The swing arm 916 can swing in the +X direction and −X direction about a pivotal shaft 915 arranged below the induction heating portion 70 disposed inside the apparatus main body M. The upper end of the swing arm 916 is in contact with an extremity of a movable rod 917 moving in the +X direction and −X direction in conjunction with opening and closing of the cover member 40.
The movable rod 917 is moved in the +X direction in the apparatus main body M in conjunction with a closing operation of the cover member 40. With the movement of the movable rod 917, the extremity of the movable rod 917 presses the swing arm 916. This causes the swing arm 916 to swing about the pivotal shaft 915 in the +X direction. In conjunction with an opening operation of the cover member 40, pressing the swing arm 916 by the movable rod 917 is released. Thus the swing arm 916 is made to swing in the −X direction by the urging force of the urging portion 913 and moves the movable rod 917 while being in contact with the movable rod 917.
The core contact member 914 is moved to a contact position at which it is in contact with the outer surface of the arch core portions 74 and to a non-contact position at which it is spaced away from the outer surface of the arch core portions 74 by the swinging of the swing arm 916. The contact position of the core contact member 914 is the position where the urging force of the urging portion 913 is transmitted to the induction heating portion 70. The non-contact position of the core contact member 914 is the position where the urging force of the urging portion 913 is not transmitted to the induction heating portion 70.
As illustrated in
Next, operations of the printer 1, including the fixing device 9, according to the hereinabove described illustrative embodiment are described.
First, an accept portion (not illustrated) of the printer 1 accepts image forming instructing information generated in response to, for example, an operation on an operating portion (not illustrated) arranged outside the printer 1 when the power of the printer 1 is on.
Then, the printer 1 starts a printing operation.
Specifically, the paper T sent from the pair of registration rollers 80 passes along the first transport path L1 and is transported to the secondary transfer nip N2 between the intermediate transfer belt 7 and the secondary transfer roller 8. When the paper T is transported to the secondary transfer nip N2 in this way, first, the charging portions 10a, 10b, 10c, and 10d evenly charge the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively, negatively (negative polarity) or positively (positive polarity). Then, the laser scanner units 4a, 4b, 4c, and 4d emit laser light to the photosensitive drums 2a, 2b, 2c, and 2d, respectively, from the laser light sources (not illustrated) for scanning and exposing the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively. In this way, an electrostatic latent image is formed on the surface of each of the photosensitive drums 2a, 2b, 2c, and 2d.
Subsequently, the developing devices 16a, 16b, 16c, and 16d deposit toners of different colors on the electrostatic latent images on the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively, to form toner images of different colors on the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d, respectively. Then, the toner images of different colors on the surfaces of the photosensitive drums 2a, 2b, 2c, and 2d are primarily transferred to the intermediate transfer belt 7 in sequence. In this way, a full-color toner image is funned on the intermediate transfer belt 7.
Subsequently, the full-color toner image is transferred to the paper T passing through the secondary transfer nip N2 between the intermediate transfer belt 7 and the secondary transfer roller 8. The paper T with the toner image transferred thereon passes along the second transport path L2 and is transported toward the fixing device 9. Specifically, the paper T with the toner image transferred thereon is transported toward the fixing nip F between the heating rotary belt 9a and the pressurizing roller 9b of the fixing device 9.
Then, when supplying power to a driving control portion (not illustrated) of the fixing device 9 starts, the pressurizing roller 9b is driven so as to rotate by the rotation driving portion (not illustrated). The heating rotary belt 9a rotates so as to follow the rotation of the heating rotary belt 9a.
Next, the fixing device 9 starts an operation of generating heat. With this, an alternating current is applied from the induction heating circuit portion (not illustrated) to the induction coil 71. The induction coil 71 generates a magnetic flux for making the heating rotary belt 9a generate heat.
The magnetic flux generated by the induction coil 71 passes through the magnetic path formed by the heating rotary belt 9a, the central core portion 73, the plurality of arch core portions 74, and the pair of side core portions 76; that is, this magnetic flux circles around the wire forming the induction coil 71 in the circling direction R3 connecting the inside of the inner edge 711A and the outside of the outer edge 711B of the induction coil 71.
Changes in the magnitude and the direction of the magnetic flux passing through the magnetic path causes eddy current (induced current) by electromagnetic induction to occur in the magnetic metal layer (first heat generating layer) in the heating rotary belt 9a. The eddy current causes Joule heating to occur in the magnetic metal layer of the heating rotary belt 9a due to the electrical resistance of the magnetic metal layer of the heating rotary belt 9a, thus heating the heating rotary belt 9a.
Next, the rotation of the heating rotary belt 9a causes the part heated due to induction heating (magnetic metal layer) of the heating rotary belt 9a to be moved toward the fixing nip F formed between the heating rotary belt 9a and the pressurizing roller 9b. The printer 1 controls the induction heating circuit portion (not illustrated) such that a predetermined temperature is established at the fixing nip F.
Then, when the paper T with the toner image formed thereon is guided to the fixing nip F of the fixing device 9, the toner is fused at the fixing nip F and the toner is fixed on the paper T.
Here, as illustrated in
Engagement of the engaged portions 774 with the second ribs 784 secures the induction heating portion 70 to the belt guide member 77, as the facing surfaces 773 comes into contact with the first ribs 783. This enables the belt guide member 77 to be positioned with respect to the induction coil 71 such that the distance between the induction coil 71 and the outer circumferential surface of the heating rotary belt 9a is uniform. As a result, variations in the heating efficiency of the heating rotary belt 9a can be reduced and the heating efficiency can be uniform. That is, the uniform heating efficiency of the heating rotary belt 9a in the paper width direction D2 can result in a homogeneous temperature distribution of the heating rotary belt 9a in the paper width direction D2. Also, the uniform heating efficiency achieved by reducing variations in the heating efficiency between produced fixing devices 9 can reduce variations in the temperature rise time at start-up of each of the produced fixing devices 9 and make the temperature rise time uniform.
The belt guide member 77 applies a predetermined tension to the heating rotary belt 9a toward the induction heating portion 70 in a state in which the engaged portions 774 of the extending portions 772 are engaged with the second ribs 784 of the positioning portions 781. This enables the heating rotary belt 9a to rotate stably. Accordingly, the fixing device 9 can stably perform a predetermined fixing operation.
The belt guide member 77 positions the course of rotation of the heating rotary belt 9a and also guides the rotation of the heating rotary belt 9a. Accordingly, the belt guide member 77 can stabilize the rotation of the heating rotary belt 9a.
Next, an operation of attaching and detaching the fixing rotator unit 910 of the fixing device 9 is described, in accordance with some embodiments.
First, an operation of removing (detaching) the fixing rotator unit 910 from the apparatus main body M is described.
The cover member 40 is moved from the closed position illustrated in
From the state illustrated in
At this time, because the second ribs 784 having elasticity are pressed by the engaged portions 774 of the belt guide member 77, the second ribs 784 are thus temporarily deformed in the −X direction. And then, after the belt guide member 77 passes in contact with the second ribs 784, the second ribs 784 are returned to the original attitude due to their elasticity.
Next, an operation of attaching the fixing rotator unit 910 to the induction heating portion 70 is described, in accordance with some embodiments.
As illustrated in
At this time, the second ribs 784 of the support member 78 having elasticity are pressed by the engaged portions 774 of the belt guide member 77, the second ribs 784 are thus temporarily deformed in the +X direction. And then, after the engaged portions 774 of the belt guide member 77 passes in contact with the second ribs 784, the second ribs 784 are returned to the original attitude by their elasticity. The second ribs 784 come into contact with the engaged portions 774 of the belt guide member 77, and thus the belt guide member 77 is engaged with the support member 78. The second ribs 784 urge the belt guide member 77 toward the support member 78 (induction heating portion 70) by their elasticity.
Then, as illustrated in
Then, the cover member 40 is moved from the opened position illustrated in
At this time, the fixing rotator unit 910 is pressed by the cover member 40 and is moved to the +X direction together with the induction heating portion 70. When the fixing rotator unit 910 reaches a predetermined position at which the fixing device 9 can fix an image on the paper T, the shaft members 942 of the pressurizing roller 9b, which is a component of the fixing rotator unit 910, is fit to bearings (not illustrated) of the apparatus main body M for positioning the shaft members 942. That is, the shaft members 942 of the pressurizing roller 9b are positioned at the positional reference for the fixing device 9.
As described above, the fixing rotator unit 910 is attachable to and detachable from the induction heating portion 70 attached to the apparatus main body M. Thus only the fixing rotator unit 910 can be removed from the apparatus main body M while the expensive and durable induction heating portion 70 remains at the apparatus main body M. Accordingly, the fixing rotator unit 910 can be replaced, repaired, and inspected easily.
The support member 78 includes the elastic second ribs 784 for enabling the belt guide member 77 to be engaged with the support member 78 (induction heating portion 70). Thus, the belt guide member 77 can be accurately positioned such that the distance between the induction coil 71 and the outer circumferential surface of the heating rotary belt 9a is uniform.
In a state in which the second ribs 784 are engaged with the engaged portions 774, the belt guide member 77 can be located in the predetermined reference position by the urging force of the elastic second ribs 784, and a predetermined tension can be applied to the heating rotary belt 9a. This can reduce variations in the heating efficiency of the fixing device 9 and can make the heating efficiency uniform by reducing deformation of the heating rotary belt 9a.
With the printer 1 according to the hereinabove described embodiment, illustrative advantageous effects that may be provided are described below.
The printer 1 according to the hereinabove described illustrative embodiment includes the positioning portions 781 at the induction heating portion 70 for coming into contact with or engaging the extending portions 772 of the belt guide member 77. Thus, the belt guide member 77 can be positioned by the positioning portions 781 coming into contact with or engaging the extending portions 772 such that the distance between the induction coil 71 and the outer circumferential surface of the heating rotary belt 9a is uniform. Accordingly, variations in the heating efficiency of the fixing device 9 can be reduced and the heating efficiency can be uniform. As a result, variations in the rise time of the fixing device 9 can be reduced and the rise time can be uniform (e.g., uniform with respect for different heating cycles of the same printer, as well as with respect to the heating cycles of different printers).
In a state in which the second ribs 784 of the induction heating portion 70 are engaged with the engaged portions 774 of the extending portions 772 of the belt guide member 77, the belt guide member 77 can be positioned. Thus, because the state of engagement between the second ribs 784 and the engaged portions 774 is maintained, the distance between the induction coil 71 and the outer circumferential surface of the heating rotary belt 9a can be stable. Accordingly, variations in the heating efficiency of the fixing device 9 can be further reduced and the heating efficiency can be uniform.
The distance between the facing surface 773 of each of the extending portions 772 and the support member 78 can be set by the use of the height of each of the first ribs 783 of the positioning portion 781. Thus, the belt guide member 77 can be positioned with a simple configuration. Accordingly, variations in the heating efficiency of the fixing device 9 can be further reduced and the heating efficiency can be uniform.
In the printer 1 according to the hereinabove described illustrative embodiment, the fixing rotator unit 910 is attachable to and detachable from the induction heating portion 70 attached to the apparatus main body M. Thus only the fixing rotator unit 910 can be removed from the apparatus main body M while the expensive and durable induction heating portion 70 remains at the apparatus main body M. Accordingly, the fixing rotator unit 910 can be replaced, repaired, and inspected easily.
The printer 1 according to the hereinabove described illustrative embodiment includes the second ribs 784 of the positioning portion 781 for urging the belt guide member 77 toward the induction heating portion 70 in a state in which the fixing rotator unit 910 is attached to the induction heating portion 70. This enables the belt guide member 77 to be accurately positioned with respect to the induction heating portion 70.
In a state in which the engaged portions 774 are engaged with the second ribs 784, a predetermined tension can be applied to the heating rotary belt 9a by the urging force of the second ribs 784. This can reduce variations in the heating efficiency of the fixing device 9 and can make the heating efficiency uniform by reducing deformation of the heating rotary belt 9a.
Next, an illustrative alternative embodiment of the present disclosure is described. For clarity of exposition, the following description concentrates on the differences from the hereinabove described embodiment, and the same reference numerals are used as in the hereinabove described embodiment for similar components and the description thereof is omitted.
The heating rotary belt 9a according to the illustrative alternative embodiment principally includes the magnetic metal layer as the first heat generating layer. The magnetic metal layer is thinner than the skin depth (magnetic field penetration depth).
The belt guide member 77 according to the illustrative alternative embodiment includes a base layer 775 and a second heat generating layer 776 nearer to the heating rotary belt 9a than the base layer 775. A magnetic flux generated by the induction coil 71 causes the second heat generating layer 776 to generate heat. The base layer 775 is made of a non-magnetic metal material, such as SUS 304, and has a thickness of approximately 0.2 to 0.5 mm. The second heat generating layer 776 is made of a magnetic metal, such as nickel or SUS 403, and has a thickness of approximately 100 μm.
Because the magnetic metal layer of the heating rotary belt 9a is thinner than the skin depth, a part of the magnetic flux generated by the induction coil 71 penetrates (i.e., passes entirely through) the magnetic metal layer of the heating rotary belt 9a.
In the illustrative alternative embodiment, the thickness of the magnetic metal layer (first heat generating layer) of the heating rotary belt 9a is, for example, approximately 40 μm, whereas the skin depth is approximately 43.7 μm. Thus, approximately 50% of the magnetic flux generated by the induction coil 71 penetrates the heating rotary belt 9a.
In the fixing device 9 in the printer 1 according to the illustrative alternative embodiment, a part of the magnetic flux generated by the induction coil 71 penetrates the magnetic metal layer (first heat generating layer) of the heating rotary belt 9a, and the part of the magnetic flux that has penetrated the magnetic metal layer causes the second heat generating layer 776 of the belt guide member 77 to generate heat.
With the printer 1 according to the illustrative alternative embodiment illustrated in
In the fixing device 9 of the printer 1 according to the illustrative alternative embodiment, the magnetic metal layer (first heat generating layer) of the heating rotary belt 9a is thinner than the skin depth (magnetic field penetration depth). In addition, the belt guide member 77 includes the second heat generating layer 776. Thus, the magnetic flux generated by the induction coil 71 can cause the first heat generating layer of the heating rotary belt 9a and the second heat generating layer 776 of the belt guide member 77 to generate heat. This enables the heating rotary belt 9a to be efficiently heated. Accordingly, the rise time can be shorter than that of the fixing device 9 according to the embodiment described with reference to
The embodiments described above are merely illustrative. The present disclosure is not limited to the foregoing embodiments and can be made in various forms.
For example, in the embodiment described above with reference to
For the embodiment illustrated in
Types of the image forming apparatus according to the present disclosure are not particularly limited. Aside from a printer, a copier, a facsimile machine, and multi-functional peripheral thereof may also be used.
The recording medium is not limited to paper. For example, a film (e.g., transparency) sheet may also be used.
Having thus described in detail various illustrative embodiments of the present disclosure, it is to be understood that the subject matter disclosed by the foregoing paragraphs is not to be limited to particular details and/or embodiments set forth in the above description, as many apparent variations thereof are possible without departing from the spirit or scope of the present disclosure.
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| 2010-281495 | Dec 2010 | JP | national |
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| 20120155918 A1 | Jun 2012 | US |
