Embodiments described herein relate generally to a fixing device and an image forming apparatus.
In a fixing device, a nip is formed by a pressure roller pressed against a pressure pad across a fixing belt. The fixing belt rotates around a heating roller and the pressure pad. The fixing belt may move in an axial direction of a rotation axis of the heating roller during rotation.
A belt regulating plate is provided to regulate the movement of the fixing belt along the axial direction of the heating roller. A conventional belt regulating plate is supported in such a manner that the rotation axis of the heating roller is perpendicular to a flat surface thereof for regulating the belt.
However, in such a configuration, an external force is applied to an area of the fixing belt which is not wound around the heating roller. Specifically, a reaction force for pushing back the fixing belt by the belt regulating plate and a rotational force of the belt regulating plate are applied to the fixing belt. Since an area of the fixing belt which is not wound around the pressure roller has low strength, there is a possibility that the area not wound around the pressure roller is damaged if an external force is applied thereto.
Certain embodiments provide a fixing device for fixing a toner image formed on an image receiving medium to the image receiving medium, including: a pressure rotation member; a pressure member against which the pressure rotation member is pressed across the image receiving medium; a heating roller separated from the pressure member and configured to rotate around a rotation axis thereof; an annular belt wound around the heating roller and the pressure member; a belt regulating member configured to include an opening into which the heating roller is loosely fitted and an abutting surface abutting against the annular belt; and a stopper arranged to face an outer edge of the annular belt contacting the heating roller across the belt regulating member.
Hereinafter, an image forming apparatus according to the present embodiment is described with reference to the accompanying drawings. In the description, an XYZ coordinate system composed of X, Y and Z axes orthogonal to one another is used as appropriate. An image forming apparatus 10 according to the present embodiment is, for example, an Multi-Function Peripheral (MFP).
[MFP]
The operation panel 14 includes various keys, a Graphical User Interface (GUI) and the like.
The scanner 15 reads a document fed by the automatic document feeder 13 or a document placed on the document table 12 to generate image data. The scanner 15 is provided with an image sensor 16.
When reading an image of a document placed on the document table 12, the image sensor 16 reads the image of the document while moving in a +X direction along the document table 12. When reading an image of a document fed to the document table 12 by the automatic document feeder 13, the image sensor 16 is fixed at a position shown in
The main body 11 includes an image forming section 17, a fixing device 50, a sensor 70 and a control device 80.
[Image Forming Section]
The image forming section 17 is arranged at the inside of the main body 11. The image forming section 17 forms an image on an image receiving medium such as a sheet accommodated in a sheet feed cassette 18 based on image data read by the scanner 15 or image data generated by a personal computer or the like.
The image forming section 17 includes image forming sections 20Y, 20M, 20C and 20K for forming latent images using toners of yellow (Y), magenta (M), cyan (C) and black (K), scanning heads 19Y, 19M, 19C and 19K arranged in correspondence with the image forming sections, an intermediate transfer belt 21 and the like.
The image forming sections 20Y, 20M, 20C and 20K are arranged below the intermediate transfer belt 21. In the image forming section 17, the image forming sections 20Y, 20M, 20C and 20K are arranged side by side from a −X side to a +X side. The scanning heads 19Y, 19M, 19C and 19K are arranged below the image forming sections 20Y, 20M, 20C and 20K, respectively.
The image forming section 20K has a photoconductive drum 22 serving as an image carrier. An electrostatic charger 23, a developing device 24, a primary transfer roller 25, a cleaner 26, a blade 27 and the like are arranged around the photoconductive drum 22 in a direction indicated by an arrow t. A laser beam is emitted from the scanning head 19K to an exposure position of the photoconductive drum 22. By irradiating a surface of the rotating photoconductive drum 22 with the laser beam, an electrostatic latent image is formed on the surface of the photoconductive drum 22.
The electrostatic charger 23 of the image forming section 20K uniformly charges the surface of the photoconductive drum 22. The developing device 24 feeds a toner to the photoconductive drum 22 through a developing roller 24a to which a developing bias is applied, to develop the electrostatic latent image. The cleaner 26 removes toner remaining on the surface of the photoconductive drum 22 with the blade 27. The toner scraped off through the tip of the blade 27 is conveyed by an auger 28 in a longitudinal direction thereof.
As shown in
A secondary transfer roller 33 is arranged to face the drive roller 31 that stretches the intermediate transfer belt 21. At the time a sheet P passes between the drive roller 31 and the secondary transfer roller 33, a secondary transfer voltage is applied to the sheet P by the secondary transfer roller 33. In this way, the toner image formed on the intermediate transfer belt 21 is secondarily transferred onto the sheet P. In the vicinity of the driven roller 32 of the intermediate transfer belt 21, as shown in
As shown in
The fixing device 50 is arranged above the secondary transfer roller 33. A sheet discharge roller 37 is arranged above the fixing device 50. The sheet P passing between the intermediate transfer belt 21 and the secondary transfer roller 33 is heated by the fixing device 50. In this way, the toner image is fixed to the sheet P. The sheet P passing through the fixing device 50 is discharged to a sheet discharge section 38 by the sheet discharge roller 37.
[Fixing Device]
The fixing belt 51 that is an annular belt is wound around the heating roller 53 extending along a Y axis and the pressure pad 61 serving as a pressure member. The fixing belt 51 rotates along outer sides of the heating roller 53 and the pressure pad 61. The fixing belt 51 is a cylindrically shaped member extending in the Y-axis direction, and a length thereof is larger than a width of the sheet P (e.g., a dimension in the Y-axis direction thereof). The fixing belt 51 uses, for example, a SUS having a thickness of 50 μm or a film made of polyimide having heat resistance and a thickness of 70 μm as a base material. A silicone rubber layer having a thickness of 200 μm is formed on a surface of the base material. The silicone rubber layer is covered with a surface protective layer made of perfluoroalkoxy fluorine (PFA) resin or the like.
The pressure roller 52 serving as a pressure rotation member is arranged to face the pressure pad 61 at a distance from the pressure pad 61 and rotates around a rotation axis thereof. The pressure roller 52 is a cylindrical member extending in the Y-axis direction. The pressure roller 52 includes a core 52a made of metal such as aluminum, and a silicone rubber layer 52b laminated on an outer circumferential surface of the core 52a. The surface of the silicone rubber layer 52b is coated with PFA resin or the like. The pressure roller 52 has, for example, an outer diameter of about 25 mm and a length approximately equal to that of the fixing belt 51. The pressure roller 52 is energized by a pressure control mechanism (not shown) in a direction (−X direction) towards the fixing belt 51. In this way, the pressure roller 52 is pressed against the pressure pad 61 across the fixing belt 51. As a result, the surface of the pressure roller 52 closely contacts the surface of the fixing belt 51, and in this way, a nip through which the sheet P passes from a lower side to an upper side (e.g., in the +Z direction) is formed.
The heating roller 53 rotatably supports the fixing belt 51. The heating roller 53 is a cylindrically shaped member made of metal such as aluminum and extending in the Y-axis direction. An outer diameter of the heating roller 53 is, for example, about 20 mm.
The belt regulating plate 54 serves as a belt regulating member and prevents the fixing belt 51 from moving in the axial direction of the heating roller 53. The belt regulating plates 54 are arranged at a +Y side end and a −Y side end of the heating roller 53. The belt regulating plate 54 is made of a heat resistant plastic or the like. The belt regulating plate 54 has an opening into which the heating roller 53 is loosely fitted. Specifically, the belt regulating plate 54 is ring-shaped. In other words, the belt regulating plate 54 has a plate-like circular shape. An inner diameter of the opening of the belt regulating plate 54 is larger than an outer diameter of the heating roller 53. A difference between the inner diameter of the opening of the belt regulating plate 54 and the outer diameter of the heating roller 53 is, for example, 0.1 mm to 0.5 mm. The outer diameter of the belt regulating plate 54 is larger than the outer diameter of the heating roller 53. A difference between the outer diameter of the belt regulating plate 54 and the outer diameter of the heating roller 53 is, for example, 1 mm to 3 mm. The belt regulating plate 54 is loosely fitted into the heating roller 53, and is movable in the axial direction of the heating roller 53. A surface of the belt regulating plate 54 on the −Y side is an abutting surface that abuts against the fixing belt 51.
The stopper 55 is arranged to face the outer edge of the fixing belt 51 that contacts the heating roller 53 across the belt regulating plate 54. The stopper 55 is made of metal such as aluminum. The stopper 55 has, for example, a cylindrical shape. An outer diameter of the stopper 55 is, for example, 6 mm. One end of the stopper 55 is fixed to a housing 65 of the fixing device 50, and the other end thereof contacts the belt regulating plate 54. The belt regulating plate 54 is not fixed to the stopper 55. The stopper 55 is arranged at a surface of the belt regulating plate 54 on the +Y side such that the belt regulating plate 54 pushes only the outer edge of an area contacting the heating roller 53 in the fixing belt 51. The area contacting the heating roller 53 in the fixing belt 51 extends from A to B of the fixing belt 51 in the counterclockwise direction shown in
The heater 60 heats the fixing belt 51. The heater 60 is arranged at the inside of the heating roller 53. The fixing belt 51 heated by the heater 60 serves as a heating rotation member that heats the sheet P.
Returning again to
[Control Device]
The ROM 120 stores control programs and control data for defining basic operations of an image forming processing. The RAM 121 functions as a working memory serving as a work area of the CPU 100. The CPU 100 executes a program stored in the ROM 120. In this way, the CPU 100 collectively controls components of the MFP 10 to sequentially execute processing for forming an image on the sheet P.
The interface 122 establishes communication with devices such as a terminal used by a user and the like. The interface 122 includes a wireless communication circuit such as a wireless Local Area Network (LAN), a wired communication circuit, a communication circuit using a recording medium such as a Universal Serial Bus (USB) memory, and the like.
The input/output control circuit 123 displays required information on the operation panel 14 and receives input from the operation panel 14. The user can operate the operation panel 14 to designate, for example, a sheet size, the number of copies of a document, and the like.
The sheet feed and conveyance control circuit 130 controls a motor group 131 for driving the pickup roller 18a, the sheet feed roller 35 or the sheet discharge roller 37 on the conveyance path. Based on a control signal from the CPU 100, the sheet feed and conveyance control circuit 130 controls the motor group 131 according to detection results from various sensors 70 arranged in the vicinity of the sheet feed cassette 18 or in the conveyance path or the like.
The image forming control circuit 140 controls the photoconductive drum 22, the electrostatic charger 23, the scanning heads 19Y, 19M, 19C and 19 K, the developing device 24 and the primary transfer roller 25 based on control signals from the CPU 100, respectively.
The control device 80 controls, for example, a drive motor 151 for rotating the pressure roller 52 of the fixing device 50 based on a control signal from the CPU 100.
[Image Formation Processing]
In the MFP 10, an image forming processing for performing printing on the sheet P is performed in response to a print command from the user. The image forming processing is performed, for example, in a case in which image data received via the interface 122 is printed or in a case in which image data generated by the scanner 15 is printed.
In the image forming processing, as shown in
In parallel with the above operation, the toner images are formed on the photoconductive drums 22 in the image forming sections 20Y 20M, 20C and 20K, respectively. The toner images respectively formed on the photoconductive drums 22 in the image forming sections 20Y, 20M, 20C and 20K are sequentially transferred onto the intermediate transfer belt 21. In this way, toner images formed with a yellow (Y) toner, a magenta (M) toner, a cyan (C) toner and a black (K) toner are formed on the intermediate transfer belt 21.
At the time the sheet P conveyed between the intermediate transfer belt 21 and the secondary transfer roller 33 passes through the intermediate transfer belt 21 and the secondary transfer roller 33, the toner images formed on the intermediate transfer belt 21 are transferred onto the sheet P. In this way, the toner images formed with the yellow (Y) toner, the magenta (M) toner, the cyan (C) toner and the black (K) toner are formed on the sheet P.
The sheet P on which the toner image is formed passes through the fixing device 50. The sheet P is heated by passing through the fixing device 50. In this way, the toner image transferred onto the sheet P is fixed to the sheet P, and an image is formed on the sheet P. The sheet P on which the image is formed is discharged by the sheet discharge roller 37 to the sheet discharge section 38.
[Operation Performed by the Fixing Device]
Before rotation, the fixing belt 51 is separated from the belt regulating plate 54, as shown in
When the fixing belt 51 rotates around the heating roller 53 and the pressure pad 61 as the pressure roller 52 rotates, the fixing belt 51 may move in the +Y direction. As shown in
The belt regulating plate 54 has a ring shape, and an inner diameter of the opening thereof is larger than the outer diameter of the heating roller 53. A portion of the belt regulating plate 54 on the −X side shown in
An inner circumferential surface of the portion of the belt regulating plate 54 on the −X side shown in
In the area contacting the heating roller 53 in the fixing belt 51, the external pressure applied to the fixing belt 51 is distributed to the heating roller 53, and thus the fixing belt 51 is difficult to buckle or damage even if the external pressure is applied. However, in the area not contacting the heating roller 53 in the fixing belt 51, the external pressure applied to the fixing belt 51 is not distributed to the heating roller 53, and thus, the fixing belt 51 is easy to buckle or damage due to the applied external pressure. Since the belt regulating plate 54 is inclined with respect to the axial direction of the heating roller 53, the portion of the belt regulating plate 54 on the +X side shown in
As described above, the belt regulating plate 54 contacts only the outer edge of the area contacting the heating roller 53 in the fixing belt 51, to prevent the fixing belt 51 from moving in the axial direction of the rotation axis of the heating roller 53. Since the belt regulating plate 54 does not apply the external pressure to the outer edge of the area not contacting the heating roller 53 in the fixing belt 51, the buckling and damage of the fixing belt 51 can be prevented.
The inner diameter of the opening of the belt regulating plate 54 is larger than the outer diameter of the heating roller 53. Therefore, the belt regulating plate 54 is tiltable with respect to the axial direction of the heating roller 53. The stopper 55 is arranged in such a manner that the belt regulating plate 54 pushes only the outer edge of the area contacting the heating roller 53 in the fixing belt 51. When inclined by being pushed by the stopper 55, the belt regulating plate 54 contacts only the outer edge of the area contacting the heating roller 53 in the fixing belt 51. Thus, the belt regulating plate 54 can suppress the buckling and damage of the fixing belt 51 while also preventing the fixing belt 51 from moving in the axial direction of the rotation axis of the heating roller 53. The inner circumferential surface of the belt regulating plate 54 at the portion pressed by the stopper 55 closely contacts the heating roller 53. In this way, the thin fixing belt 51 can be prevented from being caught between the belt regulating plate 54 and the heating roller 53.
Although
The shape of the heating roller 53 may be configured such that the belt regulating plate 54 does not move to the fixing belt 51 side from a predetermined position. For example, the outer diameter of the heating roller 53 in an area where the belt regulating plate 54 is not moved is larger than the inner diameter of the opening of the belt regulating plate 54. In this way, a movement range of the belt regulating plate 54 can be restricted. The thin fixing belt 51 can be prevented from being caught between the belt regulating plate 54 and the heating roller 53.
(First Modification)
In the embodiment described above, the belt regulating plate 54 having a ring shape is loosely fitted to the heating roller 53. In the first modification, another embodiment is described in which the belt regulating plate 54 is arranged to contact only the outer edge of the area contacting the heating roller 53 in the fixing belt 51.
As shown in
(Second Modification)
In the second modification, another embodiment is described in which the belt regulating plate 54 is provided so as to contact only the outer edge of the area contacting the heating roller 53 in the fixing belt 51. The belt regulating plate 54 is arranged in an area extending from A to B of the fixing belt 51 in the counterclockwise direction shown in
(Third Modification)
In the above description, the fixing belt 51 is rotatably mounted at the outside of the heating roller 53 and the pressure pad 61. However, an implementation manner of the fixing belt 51 is not limited thereto. For example, as shown in
As shown in
In the fixing device 500, the pressure roller 52 is pressed against the fixing belt 51 heated by the heater 60 to form a nip between the fixing belt 51 and the pressure roller 52. At the time the sheet P onto which the toner image is transferred passes through the nip upward, the sheet P is heated by the heater 60 via the fixing belt 51. In this way, the toner image is fixed to the sheet P, and an image is formed on the sheet P.
In the example shown in
In the above embodiment, the fixing device 50 is a fixing device of a type for heating the sheet P with the heater 60 via a film-like fixing belt 51. However, the fixing device 50 may heat the fixing belt 51 with a halogen heater. The fixing device 50 may be an induction heating type fixing device that heats the fixing belt 51 by applying a high frequency current to the fixing belt 51.
In the above embodiment, the pressure member is a pressure pad. However, it is not limited thereto, and the pressure member may be a fixing roller or the like.
In the above embodiment, the image forming apparatus 10 is a multi-function peripheral. However, it is not limited thereto, and the image forming apparatus 10 may be a laser printer or the like.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and sprit of the inventions.
Number | Name | Date | Kind |
---|---|---|---|
20110318076 | Tanda | Dec 2011 | A1 |
20130164056 | Imada | Jun 2013 | A1 |
20180284668 | Lee | Oct 2018 | A1 |
Entry |
---|
U.S. Appl. No. 16/504,432, filed Jul. 8, 2019, Satoshi Himeno. |
Number | Date | Country | |
---|---|---|---|
20210088950 A1 | Mar 2021 | US |