The present invention relates to a fixing device mountable to an image forming apparatus such as an electrophotographic copying machine or an electrophotographic printer.
As the fixing device method in the copying machine or printer of an electrophotographic type, a fixing device of a film heating type has been known. The fixing device of this type includes a plate-like heater, a flexible cylindrical film sliding on the heater, and a pressing roller for forming a nip in cooperation with the heater while sandwiching the film between itself and the film. A recording material on which an unfixed toner image is carried is heated while being nipped and fed through the nip, whereby the toner image is fixed on the recording material.
In the fixing device of the film fixing type, with respect to a longitudinal direction perpendicular to a recording material feeding direction, outside end portions of the film, preventing members for preventing movement of the film in the longitudinal direction are provided. The preventing members are urged by pressing (urging) springs in a direction perpendicular to a generatrix direction of the film, whereby the film is pressed against the pressing roller by the heater.
Further, there is also a fixing device of a film fixing type in which on a side downstream of the nip with respect to the recording material feeding direction, a separating member for separating a leading end of the recording material from an outer peripheral surface of the film is provided with a predetermined distance from the outer peripheral surface of the film.
Japanese Laid-Open Patent Application 2006-153948 discloses a fixing device in which a preventing member is provided with a separating member in order to accurately hold a leading end position of the separating member on an upstream side of the recording material feeding direction in a state in which the separating member approaches a recording material separating portion of the film to the extent possible.
In the above-described fixing device, even when a nip width changes with respect to the recording material feeding direction, it is required to compatibly realize a separating performance for separating the recording material from the outer peripheral surface of the film and a stable recording material feeding performance after separation by using the separating member.
A principal object of the present invention is to provide a fixing device capable of compatibly realizing a recording material separating performance and a recording material feeding performance after separation by using a separating member even when a nip width changes.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) and (b) of
Embodiments of the present invention will be described with reference to the drawings. Although these embodiments are preferred embodiments of the present invention, the present invention is not limited to the following embodiments, but can be replaced with other various constitutions within a scope of a concept of the present invention.
With reference to
In the image forming apparatus 100, an image forming portion for forming images on a recording material with toners includes four image forming stations Sa, Sb, Sc and Sd for yellow, magenta, cyan and black, respectively. The respective image forming stations include photosensitive drums 2a, 2b, 2c and 2d, charging members 3a, 3b, 3c and 3d, a laser scanner 4, developing devices 5a, 5b, 5c and 5d, cleaners 6a, 6b, 6c and 6d for cleaning the photosensitive drums, and transfer members 7a, 7b, 7c and 7d.
The image forming portion 1 further includes a belt 8 for feeding toner images, transferred from the respective photosensitive drums by the transfer members, while carrying the toner images, and includes a secondary transfer member 9 for transferring the toner images from the belt onto a recording material P. An operation of the image forming portion 1 is well known, and therefore, will be omitted from detailed description.
The recording material P such as recording paper accommodated in a cassette 10 in an apparatus main assembly 100A of the image forming apparatus 100 is fed one by one to a roller pair 13 through a roller pair 12 by rotation of a roller 11. Then, the recording material P is fed to a secondary transfer portion, formed by the belt 8 and a secondary transfer member 9, by rotation of the roller pair 13, and the toner images are transferred onto the recording material P at the secondary transfer portion. The recording material P carrying unfixed toner images thereon is sent to a fixing device 20 as a fixing portion, and the toner images are heat-fixed on the recording material P by the fixing device 20. The recording material P coming out of the fixing device 20 is discharged onto a tray 15 by rotation of a roller pair 14.
A structure of the fixing device 20 in this embodiment will be described with reference to
As shown in
The film assembly 31 includes a flexible cylindrical film (flexible member) 33 and a ceramic heater (heating member) 35 contacting an inner peripheral surface (inner surface) of the film.
The film assembly 31 further includes a holder (supporting member) 34 for supporting the heater 35 and for guiding rotation of the film 33, and includes a stay (feeding member) 36 for pressing the holder 34 against the film inner surface.
The film 33 is composite layer structure in which a heat-resistant resin belt or a metal belt is used as a base layer and on an outer peripheral surface of the base layer, an elastic layer and a parting layer and the like are provided, and is a member which is thin as a whole and which has flexibility, high thermal conductivity and low thermal capacity.
The holder 34 formed of a heat-resistant resin material includes a groove 34a at a central portion of a surface thereof on the pressing roller 32 side. The groove 34a is provided along a longitudinal direction Y perpendicular to the recording material feeding direction X. The heater 35 is supported by the groove 34a.
On a surface of the holder 34 on a side opposite from the pressing roller 32 side, the stay 36 is provided. The stay 36 is formed of a metal material such as iron in a U-shape in cross section.
With respect to the direction Y, the heater 35 includes a thin elongated substrate 35a formed of a ceramic material such as aluminum nitride or alumina. On a surface of the substrate 35a, on the pressing roller 32 side, a heat generating resistance layer 35b is provided along a longitudinal direction of the substrate 35a. The heat generating resistance layer 35b is coated with a glass coating layer 35c as a protective layer for ensuring protection and an insulating property of the heat generating resistance layer 35b.
The pressing roller 32 is prepared by providing, on an outer peripheral surface of a core metal 32a, an elastic layer 32b formed of a silicone rubber or the like so as to have a predetermined hardness. In order to improve non-adhesiveness, on an outer peripheral surface of the elastic layer 32b, a fluorine-containing resin layer 32c formed of PTFE, PFA or FEP may also be provided. Both end portions of the core metal 32a are rotatably supported by side plates 39L and 39R of the frame 39 via bearings 21L and 21R (
With respect to the direction Y, the flanges 37L and 37R are supported by the side plates 39L and 39R, respectively, so as to be movable in a predetermined direction M (
The flanges 37L and 37R includes side surfaces, opposing the film 33 with respect to the direction Y, constituting preventing surfaces 37La and 37Ra, respectively, for preventing movement of the film in the generatrix direction. The preventing surfaces 37La and 37Ra are provided with arcuate (semi-circular) guiding portions 37Lb and 37Rb, respectively. The guiding portions are inserted into a hollow portion of the film 33 at the end portions of the film 33. An inner peripheral surface of the end portions of the film 33 is supported by outer peripheral surfaces of the guiding portions 37Lb and 37Rb. Both end portions of the stay 36 and the holder 34 are engaged in holes 37Lc and 37Rc of the flanges 37L and 37R and are thus supported and fixed by the flanges 37L and 37R.
Pressing mechanisms 22L and 22R will be described with reference to
As shown in
With respect to the direction Y, by the side plates 39L and 39R, the shaft 50 made of metal is rotatably supported. On the shaft 50, the cams 28L and 28R for changing the pressure (nip pressure) exerted on the nip N are provided at both end portions, of the shaft 50, outside the side plates 39L and 39R. At the end portion of the shaft 50 on the cam 28L side, the gear 51 for transmitting a driving force to the shaft 50 is provided at an end portion of the core metal 32a. On the cam 28L side which is the same side as the gear 51, a gear 41 for transmitting a driving force to the core metal 32a of the pressing roller 32 is provided. To these gears 41 and 51, the driving force of an unshown motor as a driving source provided in the apparatus main assembly 100A is transmitted via a gear train.
The gear train is constituted so that transmission of power is switched depending on a rotational direction of the motor. During normal rotation of the motor, the power (driving force) is transmitted to only the gear 41, so that the pressing roller 32 is rotated, an during reverse rotation of the motor, the power is transmitted to only the gear 51, so that the cams 28L and 28R are rotated.
The pressing plates 23L and 23R are in contact positions, during a printing operation, where the pressing plates 23L and 23R contact the flanges 37L and 37R, respectively, but are in spaced positions, during turning-off of a power source or during jam occurrence, where the pressing plates 23L and 23R are spaced from the flanges 37L and 37R, respectively. Switching between the contact position and the spaced position is carried out by swinging the pressing plate 23L or 23R relative to the support frame 24L or 24R by rotating the cam 28L or 28R.
The contact positions and the spaced positions of the pressing plates 23L and 23R will be described with reference to
As shown in
During the printing operation of the image forming apparatus 100, as shown in
In the contact position, the pressing plate 23L presses the flange 37L by a pressure (pressing force) of the pressing spring 40L, whereby the flange 37L is moved in a direction (recording material thickness direction Z) perpendicular to direction the generatrix direction of the film 33 and approaches the pressing roller 32. As a result, the flange 37L presses the heater 35 against the inner surface of the film 33 via the stay 36 and the holder 34, so that the outer peripheral surface of the film 33 is press-contacted to the outer peripheral surface of the pressing roller 32. As a result, the elastic layer 32b (
During the turning-off of the power source or during the jam occurrence, as shown in
In the spaced position, the pressing plate 23L releases the pressure of the pressing spring 40L exerted on the flange 37L, whereby the flange 37L is moved in the direction perpendicular to the generatrix direction of the film 33. As a result, the flange 37L raises the stay 36, the holder 34, the heater 35 and the film 33, whereby the film surface is spaced from the pressing roller surface.
In a state in which the pressing plates 22L and 22R are in the spaced positions, elastic deformation of the elastic layer 32b of the pressing roller 32 can be suppressed, and the recording material P jammed in the nip N can be removed.
In the spaced positions of the pressing plates 23L and 23R, as regards the release of the nip pressure, the pressure of the pressing springs 40L and 40R may also be reduced even when the pressure is not released. The reduction in pressure of the pressing springs 40L and 40R can be easily carried out by setting of shapes of the cam surfaces 28La and 28Ra of the cams 28L and 28R. Thus, by appropriately setting the shapes of the cam surfaces 28La and 28Ra, it is possible to prepare different patterns with various pressures.
A heat fixing process operation of the fixing device 20 will be described with reference to
The driving force of the motor provided in the apparatus main assembly 100A is transmitted to the core metal 32a of the pressing roller 32 through the gear 41, whereby the pressing roller 32 is rotated in an arrow direction. The film 33 is rotated in an arrow direction by rotation of the pressing roller 32 while the inner surface of the film 33 slides on the glass layer 35c of the heater 35.
When electric power is supplied from power source (not shown) to the heat generating resistance layer 35b of the heater 35 via an energizing connector 26 (
The recording material P carrying the unfixed toner image thereon is heated by being nipped and fed through the nip N, whereby the toner image is fixed on the recording material P.
The separating member 45 will be described with reference to
The flexible film 33 is rotated in the arrow direction shown in
As shown in
However, when the curvature of the separating portion D of the surface of the film 33 is set at an excessively small value, a change in bending with the rotation of the film 33 becomes large. As a result there is a possibility that fatigue fracture with repetitive bending is caused by the rotation of the film 33. For this reason, in this embodiment, the curvature of the separating portion D of the surface of the film 33 is suppressed to a level of not less than a certain amount.
As regards recording materials P different in material and thickness and recording materials P different in fixing condition, separation of the recording material P from the separating portion D of the surface of the film 33 cannot be maintained in some cases. For this reason, in this embodiment, the separating member 45 for separating the recording material P from the surface of the film 33 is disposed in the neighborhood of the film surface while being spaced from the film surface by a distance C1 on a side downstream of the separating portion D with respect to the recording material feeding direction X.
The distance C1 is an interval from the separating portion D of the surface of the film 33 to an upstream end 45e of the separating member 45 with respect to the recording material feeding direction X. When the distance C1 is set within a predetermined distance range, separation of the recording material P from the surface of the film 33 by the separating member 45 can be carried out.
In the case where the film 33 is constituted by a metal sleeve, the end 45e of the separating member 45 may desirably be spaced from the separating portion D of the film surface with the distance C1 set at about 0.3 mm-2.0 mm. In this embodiment, the distance C1 was set at 1.5 mm.
In the case where the film 33 is rotated by the rotation of the pressing roller 32, when the distance C1 is excessively large, the separation of the recording material P cannot be carried out. On the other hand, when the distance C1 is excessively small, the end 45e of the separating member 45 contacts the surface of the film 33, whereby the surface of the film 33 is damaged and thus an image quality of the fixed image on the recording material P is lowered.
Therefore, in this embodiment, on a side downstream of the nip N with respect to the recording material feeding direction X and in a position close to the separating portion D of the surface of the film 33, the separating member 45 is disposed.
As shown in
The separating member 45 is disposed on a side downstream of the film assembly 31 with respect to the recording material feeding direction X. With respect to the direction Y, the separating member 45 is disposed in parallel with the film 33 of the film assembly 31 so as to cover an entirety of the recording material feeding region.
As shown in
Further, the separating member 45 includes a guiding portion 45c provided along the recording material feeding direction X and having a feeding surface 45c1 on which a printing surface of the recording material P slides, and includes a rotatable roller 46, provided on an upstream side of the guiding portion 45c with respect to the recording material feeding direction X, for feeding the recording material P to a feeding surface. With reference to the direction Y, a plurality of guiding portions 45c and a plurality of rollers 46 are provided.
As shown in
A recording material separating operation of the separating member 45 when a nip width changed will be described with reference to
As the recording material P, for example, in the case where plain paper, having a small thickness, other than speciality paper such as an envelope or a postcard is nipped and fed through the nip N, the nip pressure is not changed. For that reason, the nip N is set so as to have a predetermined width as shown in
As the recording material P, in the case where the speciality paper, such as the envelope or the postcard, having a large thickness is nipped and fed through the nip N, from viewpoints of a feeding property and an image fixing property, the nip pressure is reduced and thus the nip N can be set so as to have a proper width in some instances.
Also in the fixing device 20 in this embodiment, in the case where the envelope or the postcard is passed through the nip N, as shown in
With respect to the direction Y, the separating member 45 is supported by the flanges 37L and 37R so that the shaft portions 45La and 45Ra thereof are rotatably supported in the holes 37La and 37Ra of the flanges 37L and 37R. Further, the separating member 45 is movable (slidable) relative to the shaft 50 in the predetermined direction M by the long hole portions 45Lb and 45Rb thereof. A sliding direction M of the separating member 45 is a direction crossing a plane N of the nip and is substantially parallel to the sliding direction M of the flanges 37L and 37R.
As a result, as shown in
That is, when the width of the nip N was changed, as regards the separating member 45, the distance C1 between the surface of the film 33 and the separating portion D is roughly kept constant, and the distance C2 between the separating member 45 and the tangential line R does not change. As a result, a separating performance of the recording material P by the separating member 45 and a recording material feeding performance after separation can be compatibly realized. Incidentally, in this embodiment, a distance between the tangential line R of the nip N and an outer peripheral surface of the roller 46 is the distance C2.
Therefore, the recording material P is separated from the surface of the film 33 by the separating member 45 and then is fed. Although the toner image on the recording material P immediately after being passed through the nip N is heat-fixed on the recording material P, in this stage, the toner image is not in a sufficiently stable state. For this reason, an image defect is liable to generate due to sliding of the toner image with the feeding surface 45c1 of the guiding member (portion) 45c. In this embodiment, the recording material P can be fed to the feeding surface 45c1 of the guiding member 45c by the roller 46 provided on the separating member 45, and therefore, the image defect does not generate and thus a good image quality was able to be maintained.
Another embodiment of the fixing device 20 will be described. The fixing device 20 in this embodiment has the same constitution as that of the fixing device 20 of Embodiment 1 except that a shape of long hole portions 45Lb and 45Rb of a separating member 45 of the fixing device 20 is different from that of the long hole portions 45Lb and 45Rb in Embodiment 1.
The long hole portions 45Lb and 45Rb of the separating member 45 will be described with reference to
A recording material separating operation of the separating member 45 when a nip width changed will be described with reference to
In some cases, the recording material P entering the nip N causes a jam by winding about the surface of the film 33 or the recording material P immediately after being discharged from the nip N causes the jam due to improper entrance into the feeding guide 47 (
Also in the fixing device 20 in this embodiment, in the case where the jam occurred, from viewpoints of a jam clearance property of a user and avoidance of breakage of the film 33, the nip pressure of the nip N can be released. The nip pressure releasing method is described in Embodiment 1, and therefore, will be omitted from detailed description.
As shown in
With respect to the direction Y, the separating member 45 is supported by the flanges 37L and 37R so that the shaft portions 45La and 45Ra thereof are rotatably supported in the holes 37La and 37Ra of the flanges 37L and 37R. Further, the separating member 45 is movable (slidable) relative to the shaft 50 in a direction crossing the predetermined direction M by the long hole portions 45Lb and 45Rb thereof.
As a result, the distance C1 between the end 45e of the separating member 45 and the surface of the film 33 shown in
Further, as shown in
That is, when the width of the nip N was changed, as regards the separating member 45, the distance C1 between the surface of the film 33 and the separating portion D increases, but the distance C2 between the separating member 45 and the tangential line R does not change. As a result, a separating performance of the recording material P by the separating member 45 and a recording material feeding performance after separation can be compatibly realized.
As shown in
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-084417 filed on Apr. 21, 2017, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2017-084417 | Apr 2017 | JP | national |