Patent Application
20170102656
The present invention relates to a fixing device improved in durability.
The fixing device mountable in an image forming apparatus, such as a copying machine or a printer, of an electrophotographic type fixes a toner image on a recording material carrying thereon an unfixed toner image by heating the recording material while feeding the recording material through a nip formed by a rotatable heating member and a pressing roller press-contacted to the rotatable heating member in general.
Japanese Patent No. 4961047 discloses a fixing device of a heating roller type using a cylindrical fixing roller as a rotatable heating member in which a halogen heater is incorporated and using a pressing roller. In this heating roller type, in order to realize energy saving and shortening of first print output time, the fixing roller is required to be further decreased in thickness. Further, in order to uniformly apply uniform pressure to the fixing roller without flexing the fixing roller over a longitudinal direction of the fixing roller, it is required that an inside of the fixing roller is backed up by a solid sliding member.
However, due to position tolerance of the sliding member with respect to a recording material feeding direction or in the case where alignment between the sliding member and the fixing roller with respect to the longitudinal direction (rotational axis direction) is deviated by a tolerance, one-side abutment (contact) generates between the sliding member and the fixing roller as the rotatable heating member at a fixing nip formed between the fixing roller and the pressing roller. As a result, there was a problem that abrasion of the sliding member and the fixing roller as the rotatable heating member is promoted and thus durability of the fixing device is remarkably lowered.
According to an aspect of the present invention, there is provided a fixing device comprising: a cylindrical rotatable heating member; a nip-forming member having a first surface and a second surface opposite from the first surface and contacting an inner surface of the rotatable heating member at the first surface; a supporting member having a supporting surface, contacting the second surface, for supporting the nip-forming member; and a pressing member for forming a nip in cooperation with the nip-forming member though the rotatable heating member, wherein a recording material on which an image is formed is heated at the nip while being feed through the nip, and the image is fixed on the recording material, and wherein the supporting surface of the supporting member supports the second surface of the nip-forming member so that the nip-forming member is swingable relative to the supporting member about an axis substantially parallel with a rotational axis of the cylindrical rotatable heating member.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
In
In
In
In
Embodiments of the present invention will be specifically described with reference to the drawings.
A laser beam scanner 103 as an image exposure means outputs laser light L ON/OFF-modulated correspondingly to a digital pixel signal inputted from an unshown external device such as a computer, so that a charged surface of the photosensitive drum 101 is subjected to scanning exposure to the laser light L. By this scanning exposure, electric charges of the surface of the photosensitive drum 101 at an exposed (light) portion are removed, so that an electrostatic latent image corresponding to image information is formed on the surface of the photosensitive drum 101. The electrostatic latent image on the surface of the photosensitive drum 101 is successively developed as a toner image which is a transferable image by supplying a developer (toner) from a developing roller 104a of a developing device 104 to the surface of the photosensitive drum 101.
In a sheet (paper) feeding cassette 105, sheets of a recording material P are stacked and accommodated. In general, the recording material P is a sheet-shaped member on which the toner image is to be formed and includes regular or irregular sheet-shaped members such as plain paper, thick paper, thin paper, a postcard, a seal, a resin material sheet, an OHP sheet and glossy paper, for example.
On the basis of a sheet (paper) feeding start signal, a sheet feeding roller 106 is driven, so that the sheets of the recording material P in the sheet feeding cassette 105 are separated and fed one by one. Then, the recording material P is introduced at predetermined timing through a registration roller pair 107 into a transfer portion 108T which is a contact nip between the photosensitive drum 101 and a transfer roller 108 rotated by the photosensitive drum 101 in contact with the photosensitive drum 101. That is, feeding of the recording material P is controlled by the registration roller pair 107 so that a leading end portion of the toner image on the photosensitive drum 101 and a leading end portion of the recording material P simultaneously reaches the transfer portion 108T.
Thereafter, the recording material P is nipped and fed through the transfer portion 108T, and in a nip-feeding period, a transfer voltage (transferable bias) controlled in a predetermined manner is applied from an unshown transfer bias applying voltage source to the transfer roller 108. To the transfer roller 108, the transfer bias of a polarity opposite to a charge polarity of the toner is applied, so that the toner image is electrostatically transferred from the surface of the photosensitive drum 101 onto a surface of the recording material P at the transfer portion 108T. The recording material T after the transfer is separated from the surface of the photosensitive drum 101 and passes through a feeding guide 109, and then is introduced into a fixing device (apparatus) A as a heating device (apparatus).
In the fixing device A, the toner image is subjected to a heat-fixing process. On the other hand, the surface of the photosensitive drum 101 after the transfer of the toner image onto the recording material P is subjected to removal of a transfer residual toner, paper dust and the like by a cleaning device 110, and thus is cleaned, so that the photosensitive drum 101 is subjected to image formation repetitively. The recording material P passed through the fixing device A is discharged onto a sheet discharge tray 112 through a sheet discharge opening 111.
The fixing device A in this embodiment is a fixing device of a halogen heating type.
The elastic layer 8b may preferably be formed with a material having a good heat-resistant property, such as the silicone rubber, the fluorine-containing rubber, a fluorosilicone rubber or the like. The core metal 8a is rotatably held and disposed at end portions thereof between chassis side metal plates of the fixing device A through bearings.
Further, as shown in
The sliding member (nip-forming member) 19 is constituted by a highly thermally conductive member such as a pure aluminum (Al05OP) and is inscribed in the fixing roller 1 in order to prevent flexure of the fixing roller 1 as a cylindrical rotatable member. Further, a sliding surface of a surface layer of a sliding (plate) member 19 is formed as 30-50 μm thick heat-resistant coating layer 20 of a fluorine-based material or a silicon-based material having a low friction coefficient.
The pressing roller 8 is rotationally driven by a driving means M in the counterclockwise direction indicated by an arrow in
Flange members 12a and 12b shown in
The fixing roller 1, as shown in
Inside the fixing roller 1, a halogen heater 22 as a heating member is fixed to a side plate and by this halogen heater 22, the fixing roller 1 is internally heated. As a result, the recording material P passed through the fixing nip N is heated and a toner T is fixed, and then the recording material P is separated by an unshown separation claw, so that the recording material P is discharged.
A reflecting member 23 is provided between the pressing stay 5 and the halogen heater 22 and is formed of a metallic material having a high melting point. By this placement of the reflecting member 23, light emitted (irradiated) from the halogen heater 22 toward the pressing stay 5 is reflected, so that it becomes possible to efficiently heat the fixing roller 1.
Temperature detection of the fixing device A is made by temperature detecting elements 9, 10 and 11 of a non-contact type which are provided at a central portion and end portions of the fixing roller 1 with respect to a rotational axis direction (longitudinal direction) of the fixing roller 1. Here, temperature control is effected on the basis of the temperature detected by the temperature detecting element 9 disposed at the central portion with respect to the rotational axis direction of the fixing roller 1, so that the fixing roller 1 is heated and a surface temperature of the fixing roller 1 is kept at a predetermined target temperature.
In
In
On the other hand, in Comparison Example 1, as in a sectional view shown in (a) of
Then, an abrasion amount of the coating layer 20 of the sliding member surface was evaluated when the recording materials P were passed through the fixing nip N at a process speed of 296 mm/sec in each of this embodiment (Embodiment 1) and Comparison Example 1. Electric power supplied to the halogen heater 22 was controlled so that the fixing roller temperature was kept at 170° C. which is the temperature detected by the temperature detecting element 9.
A fixing nip width in this embodiment (Embodiment 1) was 10 mm, and as the recording material P, a LTR-sized paper (216 mm×279 mm) (“Business 4200”, manufactured by Xerox Corp. (basis weight: 75 g/m2) was used. The recording material P was passed in a direction (sheet passing direction) so that a long side (297 mm) of the LTR-sized paper was parallel to the sheet passing direction, and sheets of the recording material P on which the toner image was formed (placed) with a print ratio of 5% were passed through the fixing nip N in an intermittent manner (durability test). Evaluation of the intermittent sheet passing in the durability test was made under a condition of idling the fixing roller 1 for 4 sec every 2 sheets.
The reason why durability in this embodiment (Embodiment 1) is improved compared with Comparison Example 1 will be described. In
On the other hand, in this embodiment (Embodiment 1), even in the case where the positions with respect to the feeding direction are deviated due to the tolerance, the bearing surface 19a of the sliding member 19 can be improved in durability by a crown shape of the sliding member 19. That is, in this embodiment (Embodiment 1), when the pressing force is applied to the pressing stay 5, a rotational force in an arrow C direction in (b) of
Experiment Examples 1 to 4 shown in
In Experiment Example 1, as seen in the longitudinal direction of the fixing roller 1, the bearing surface 19a of the sliding member 19 is a flat surface region, and the opposing surface 21a of the holder 21 is a curved surface region (200 μm crown shape) which is convex with respect to the −y-direction.
In Experiment Example 2, as seen in the longitudinal direction of the fixing roller 1, the bearing surface 19a of the sliding member 19 is a curved surface region (200 μm crown shape) which is convex with respect to the +y-direction, and the opposing surface 21a of the holder 21 is a curved surface region (200 μm crown shape) which is convex with respect to the −y-direction.
In Experiment Example 3, as seen in the longitudinal direction of the fixing roller 1, the bearing surface 19a of the sliding member 19 is a contact surface region (200 μm crown shape) which is convex with respect to the +y-direction, and the opposing surface 21a of the holder 21 is a curved surface region (150 μm crown shape) which is concave with respect to the +y-direction. A radius of curvature of the concavely curved surface region of the opposing surface 21a is larger than a radius of curvature of the convexly curved surface region of the bearing surface 19a.
In Experiment Example 4, as seen in the longitudinal direction of the fixing roller 1, the bearing surface 19a of the sliding member 19 is a curved surface region (150 Tim crown shape) which is concave with respect to the −y-direction, and the opposing surface 21a of the holder 21 is a curved surface region (200 μm crown shape) which is concave with respect to the +y-direction. A radius of curvature of the concavely curved surface region of the opposing surface 21a is smaller than a radius of curvature of the concavely curved surface region of the bearing surface 19a.
Similarly as in this embodiment (Embodiment 1), in Experiment Examples 1 to 4, at least one of the bearing surface of the sliding member 19 and the contact surface of the holder 21 with the sliding member 19 has the convex shape. For this reason, when the pressing force is applied to the pressing stay 5, the rotational force acts on the sliding (plate) member 19 so that the arcs of the fixing roller 1 and the sliding member 19 at the contact surface coincide with each other. As a result, the one-side abutment (contact) of the coating layer 20 can be effectively suppressed, so that it becomes possible to improve the durability.
Second Embodiment according to the present invention will be described. Constitutions excluding the sliding member 19 and the holder 21 are similar to those in First Embodiment (Embodiment 1) and therefore will be omitted from description.
In this embodiment, similarly as in First Embodiment (Embodiment 1), at least one of the bearing surface 19a of the sliding member 19 and the opposing surface 21a of the holding member (holder) 21 has a convex shape in a cross-section perpendicular to the longitudinal direction (first direction). Specifically, the bearing surface 19a of the sliding member 19 has the convex shape with respect to the pressing direction (+y-direction) and is 200 μm in crown amount. Further, in the cross-section perpendicular to the longitudinal direction (first direction, z-direction), the bearing surface 19a of the sliding member 19 contacts the flat surface-shaped opposing surface 21a of the holder 21 at a central portion with respect to the feeding direction (x-direction).
Further, in this embodiment, with respect to the longitudinal direction (first direction), at least one of a first surface of the sliding member 19 in a downstream side with respect to the feeding direction (second direction) and a second surface of the holding member 21 with respect to the feeding direction has the convex shape in a cross-section including the first direction and the second direction.
In
An effect of this embodiment will be described later in comparison with the following Third Embodiment (Embodiment 3).
Compared with Second Embodiment (Embodiment 2) in Third Embodiment (Embodiment 3), as shown in
A durability test was conducted under the same condition as that in First Embodiment (Embodiment 1).
In
However, the rotation axis F and the center axis of the cylinder of the fixing roller 1 do not coincide with each other, and therefore, a positional tolerance between the sliding member 19 and the fixing roller 1 with respect to the feeding direction (hereinafter referred to as x′-direction) of the recording material P when a tolerance angle is formed as shown in (b) of
On the other hand, in Second Embodiment (Embodiment 2), in the case where the angles of the sliding member 19 and the fixing roller 1 are deviated due to the tolerance, not only the rotational force D acts similarly as in Third Embodiment (Embodiment 3) but also a rotational force E acts on the sliding member 19 so that the rotation axis of the sliding member 19 coincides with the center axis of the cylinder of the fixing roller 1. This is because the bearing surface of the sliding member 19 has the crown shape with respect to the +y-direction, and therefore by this crown shape, also a positional tolerance between the sliding member 19 and the fixing roller 1 can be corrected. As a result, the one-side abutment due to misalignment and positional deviation with respect to the feeding direction between the sliding member 19 and the fixing roller 1 is effectively suppressed, so that the durability can be improved.
In Experiment Examples 5 to 8 shown in
In
The Experiment Example 5, the downstream abutment surface of the sliding member 19 has a crown shape of 200 μm with respect to the +x-direction, and the contact surface of the holder 21 with the sliding member 19 is the flat surface. In Experiment Example 6, the downstream abutment surface of the sliding member 19 has a crown shape of 150 μm with respect to the +x-direction, and the contact surface of the holder 21 with the sliding member 19 has a crown shape of 200 μm with respect to the −x-direction.
The Experiment Example 7, the downstream abutment surface of the sliding member 19 has a crown shape of 200 μm with respect to the +x-direction, and the contact surface of the holder 21 with the sliding member 19 has a crown shape of 150 μm with respect to the +x-direction. In Experiment Example 8, the downstream abutment surface of the sliding member 19 has a crown shape of 150 μm with respect to the +x-direction, and the contact surface of the holder 21 with the sliding member 19 has a crown shape of 200 μm with respect to the −x-direction.
Similarly as in Second Embodiment (Embodiment 2), in Experiment Examples 5 to 8, the bearing surface of the sliding member 19 has the crown shape with respect to the +y-direction, and the contact surface of the holder 21 with the sliding member 19 may be the flat surface. In addition, at least one of the downstream abutment surface of the sliding member 19 and the contact surface of the holder 21 with the sliding member 19 has the convex shape. For this reason, the abrasion can be effectively suppressed by correcting not only the deviation of the positional tolerance with respect to the x′-direction but also the angle in the case where the angles of the center axis of the fixing roller 1 and the center axis of the sliding member 21 are deviated from each other. As a result, the one-side abutment of the coating layer 20 is effectively suppressed, so that the durability can be improved.
In the above-described embodiments, preferred embodiments of the present invention were described but the present invention is not limited thereto but can also be variously modified within the scope of the present invention.
The shapes of the sliding members 19 and the holders 21 described in First and Second Embodiments and Experiment Examples 1 to 8 are not limited to those described above. When the positions and angles of the sliding member 19 and the fixing roller 1 with respect to the x′-direction can be corrected, the shapes are not limited to the crown shapes but may also be various concave-convex (uneven) shapes. That is, the number of contact positions is not limited to one but may also be two or more.
In First Embodiment (Embodiment 1) and Second Embodiment (Embodiment 2), the halogen heater was used as the heating source, but the type of the heating source is not limited to the type of the halogen heater, but may also be other internal or external heating type using a ceramic heater, an electromagnetic induction coil, and the like.
In the above-described embodiments, the fixing device for fixing the unfixed toner image on the sheet was described as an example, but the present invention is not limited thereto. The present invention is similarly applicable to a device for heating and pressing a toner image temporarily fixed on a sheet in order to improve gloss(iness) of an image (also in this case, the device is referred to as the fixing device).
In the above-described embodiments, the pressing roller was described as an opposing member for forming the nip in cooperation with the fixing roller, but the present invention is not limited thereto. The present invention is also applicable to a fixed flat plate-shaped pressing pad as the opposing member.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2015-200067 filed on Oct. 8, 2015, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-200067 | Oct 2015 | JP | national |
