1. Field of the Invention
The present invention relates to a fixing device in an image-forming apparatus.
More specifically, the present invention relates to a fixing device comprising:
2. Description of the Related Art
An example of a fixing device according to prior art is disclosed in Japanese Laid-open Patent Application No. 2005-31350. In the fixing device according to the prior art, the magnitude of a pressing force created by a first urging mechanism that presses a shaft member toward an initial position is usually set to a value at which the shaft member is displaced from the initial position to a retracted position by a contact force exerted on a separation pawl by a jammed sheet of paper so that a state is not created in which the contact pressure created by the jammed sheet of paper causes the separation pawl to firmly press against a fixing surface or pressure surface and damage the fixing surface or pressure surface.
However, in the fixing device, even in a normal state in which a sheet of paper is not jammed, when a sheet of paper is firmly adhered against the fixing surface or pressure surface, the separating pawl, which is inserted between the adhering sheet of paper and the fixing surface or pressure surface, may be pressed by the adhered sheet of paper and made to resist the pressing force of the first urging member so that the shaft member will be moved to the retracted position. The separation pawl will be separated from a position preferable for separating the sheet of paper that is in the vicinity of the fixing part, and the sheet of paper will be impossible to be separated.
In order to resolve the foregoing problem, if the pressing force created by the elastic urging force of the first urging mechanism on the shaft member is set to a high value, the separation pawl will be pressed against the fixing surface or pressure surface with excessive force even in a normal state in which a paper jam has not occurred, and a risk arises that the fixing surface or pressure surface will be damaged by the separation pawl.
Therefore, in view of the foregoing circumstances of the prior art, it is an object of the present invention to provide a fixing device in which a fixing surface or pressure surface is not damaged in a normal state in which a paper jam has not occurred, and in which the sheet of paper can reliably be separated by the separation pawl even when the sheet of paper is firmly adhered to the fixing surface or pressure surface.
To achieve the above-described object, a first aspect of the present invention provides a fixing device comprising:
According to the above-described configuration, the second urging mechanism, which elastically urges the shaft member in the direction toward the control part, is provided as a separate member from the first urging mechanism. As a result, the pressing force that causes the shaft member to move toward the initial position is greater than the configuration in which only the first urging mechanism is provided. At the same time, the urging force that pivots and urges the separation pawl so as to move toward the fixing surface or pressure surface does not increase. Accordingly, no risk arises in regard to incidences wherein the separation pawl makes contact with the fixing surface or pressure surface in an excessively forceful manner.
The magnitude of the resultant force of the pressing force created by the urging force of the first urging mechanism and the pressing force created by the urging force of the second urging mechanism is set such that, in a normal state in which a paper jam has not occurred, the shaft member can be prevented from moving toward the retracted position regardless of the magnitude of the adhesive force of the sheet of paper, and such that the contact force of the jammed sheet of paper on the separation pawl will allow the shaft member to move toward the retracted position. Therefore, in a normal state, the shaft member will stop at the initial position even when the paper has a great adhesive force, and the separation pawl will reliably separate the paper. On the other hand, in a state in which a paper jam has occurred, the shaft member will be moved toward the retracted position by the contact force from the jammed sheet of paper, and the fixing surface or pressure surface will therefore be less likely to be damaged by the separation pawl.
In a second aspect of the present invention, a plurality of separation mechanisms is provided along shafts of the fixing body and pressure body, and a plurality of second urging mechanisms provided to each shaft member of the separation mechanisms has a plurality of flat-spring-shaped regions formed integrally on a single flat spring member.
According to the above-described configuration, a plurality of separation mechanisms is provided along the shafts of the fixing body and pressure body. Therefore, the sheet of paper is separated from the fixing surface and pressure surface at a plurality of locations in a width direction of the paper, and folding of the paper due to the action of the separation mechanism and other such events are less likely to occur. In addition, the second urging mechanisms provided to each of the shaft members of the separation mechanisms are composed of a plurality of regions that have the shape of a flat spring and are formed integrally with a series of flat spring members. Therefore, the second urging mechanisms are much simpler to be assembled than when the spring members are assembled one at a time for each separation mechanism.
As shown in
In addition, a fixing part 5 that can convey a sheet of paper P while fixing unfixed toner carried on the paper, and a discharge unit 9 through which the sheet of paper P on which the toner has been fixed is discharged are integrally incorporated in a fixing unit 6 that is removably formed as a unit in a main body of the printer.
The discharge unit 9 shown in
As shown in
As shown in
As shown in
In addition to the separation member 12, the separation mechanism 8 has a support part 18 for pivotably supporting the separation member 12 via the shaft member 17 of the separation member 12, a first urging mechanism 19 for elastically urging the separation member 12 so as to move the separation pawl 16 toward the fixing surface 1, and a control part 20 for controlling, on the basis of contact with a contacting part 12a provided between the shaft member 17 and separation pawl 16 of the separation member 12, the range in which the separation pawl 16 pivots toward the fixing surface 1. The control part 20 is formed integrally inside the case 13. A contact surface 24 for catching the contacting part 12a of the separation member 12 is formed on a distal end of the control part 20.
As shown in
A hook 25 sandwiching the shaft member 17 of the separation member 12 is formed on an end part on the side opposite the separation pawl 16. The first urging mechanism 19 comprises a tension coil spring 27 that spans between the hook 25 and a fixing hook 26 that is formed integrally with the case 13.
As described above, the tension coil spring 27 elastically pivots and urges the separation member 12 so that the separation pawl 16 moves toward the fixing surface 1. However, the pulling direction of the tension coil spring 27 extending from the moveable hook 25 to the fixing hook 26 does not form a right angle with the guide surface 23, but instead is in the vicinity of a corner part between the support surface 22 and the guide surface 23. Therefore, the elastic urging force of the tension coil spring 27 acts so that the shaft member 17 will be pressed along the guide surface 23 toward the support surface 22.
In a normal state in which a paper jam has not occurred at the separation mechanism 8, the shaft member 17, which extends in both left and right directions from the side surface of the separation member 12, is held in place at the corner part between the support surface 22 and guide surface 23 (initial position) by the urging force of the first urging mechanism 19.
In a normal state in which a paper jam has not occurred, the control part 20 that catches the contacting part 12a of the separation member 12 and the urging force of the first urging mechanism 19 operate to cause the distal end of the separation pawl 16 to be positioned close to the fixing surface 1 at a position that is conducive to separating the sheet of paper P, and prevent the distal end from coming excessively close to the fixing surface 1.
The shaft member 17 of the separation mechanism 12 slides diagonally upward in the drawing on the guide surface 23 as necessary. The shaft member 17 can thereby be moved to the retracted position, which is set apart from the initial position in an upward diagonal direction, as shown in
The magnitude of the urging force of the tension coil spring 27 is set such that the contact force exerted on the separation pawl 16 by the jammed sheet of paper P will move the shaft member 17 from the initial position along the guide surface 23 to the retracted position.
The separation mechanism 8 comprises an auxiliary spring 28 (second urging mechanism) that is provided separate from the tension coil spring 27 constituting the first urging mechanism 19, that is always in close contact with the shaft member 17, and that elastically urges the shaft member 17 toward the initial position.
As shown in
The position and angle of inclination of the guide surface 23 formed on the support member 21 are set so that, when the shaft member 17 is moved away from the control part 20 by the contact pressing force exerted by the jammed sheet of paper P, the distal end of the separation pawl 16 will not move along a tangential line of the heating fixing roller 2 so as to then be separated from the fixing surface 1 of the heating fixing roller 2, but will instead move along an arched contour of the fixing surface 1, i.e., will move while maintaining a slight distance from the fixing surface 1 of the heating fixing roller 2.
The auxiliary spring 28 is composed of a left and right pair of flat springs for pressing left and right end parts of the shaft member 17 toward the support surface 22, as shown in
Another embodiment of the second urging mechanism is shown in
As shown in
1. A separation mechanism may also be provided that is capable of separating a sheet of paper being conveyed from the fixing part from the pressure surface of the pressing body instead of the fixing body.
2. The separation mechanism for separating the sheet of paper conveyed from the fixing part from the fixing body and the separation mechanism for separating [the sheet of paper] from the pressing body may both be provided.
3. The fixing body may be composed of an endless strip-shaped body that can be driven and rotated, and the outer peripheral surface thereof may serve as the fixing surface.
4. The pressing body may be composed of an endless strip-shaped body that can be driven and rotated, and the outer peripheral surface thereof may serve as the pressure surface.
Number | Date | Country | Kind |
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2006-083575 | Mar 2006 | JP | national |
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Number | Date | Country |
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2005031350 | Feb 2005 | JP |
Number | Date | Country | |
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20070223975 A1 | Sep 2007 | US |