The present invention relates to a fixing device.
In the related art, a fixing device has a nozzle unit. The nozzle unit sprays a fixing solution onto a sheet on which a toner image is formed. The nozzle unit has a housing, a nozzle electrode, and a plurality of nozzles including a first nozzle and a second nozzle (refer to JP-A-2017-068098).
In JP-A-2017-068098, a distance from the nozzle electrode to the first nozzle and a distance from the nozzle electrode to the second nozzle are different.
For this reason, an amount of the fixing solution sprayed from the first nozzle and an amount of the fixing solution sprayed from the second nozzle may be different.
It is therefore an object of the present disclosure to provide a fixing device capable of suppressing an excessive difference between an amount of a fixing solution sprayed from a first nozzle and an amount of a fixing solution sprayed from a second nozzle.
(1) A fixing device of the present disclosure fixes a toner image on a sheet. The fixing device includes a nozzle unit.
The nozzle unit sprays a fixing solution onto the sheet on which the toner image is formed. The nozzle unit has a housing, a nozzle electrode and a plurality of nozzles.
The housing can accommodate the fixing solution.
The nozzle electrode is located in the housing. The nozzle electrode extends in a first direction.
The plurality of nozzles discharge the fixing solution electrically charged by the nozzle electrode from the housing. The plurality of nozzles are aligned in the first direction. The plurality of nozzles includes a first nozzle and a second nozzle. The second nozzle is located at an interval from the first nozzle in the first direction.
A length of the nozzle electrode in the first direction is greater than the interval between the first nozzle and the second nozzle in the first direction.
According to the configuration, the nozzle electrode extends in the first direction. The length of the nozzle electrode in the first direction is greater than the interval between the first nozzle and the second nozzle in the first direction.
Thereby, a distance from the nozzle electrode to a tip end of the first nozzle in a second direction and a distance from the nozzle electrode to a tip end of the second nozzle in the second direction become uniform.
Therefore, it is possible to suppress an excessive difference in electric charge amount of the fixing solution between the tip end of the first nozzle and the tip end of the second nozzle.
As a result, it is possible to suppress an excessive difference between an amount of the fixing solution sprayed from the first nozzle and an amount of the fixing solution sprayed from the second nozzle.
(2) The fixing device may further include an opposite electrode. The opposite electrode is located at an interval from the nozzle unit in a second direction intersecting with the first direction. The opposite electrode is applied with a voltage.
(3) The first direction may intersect with a third direction in which the sheet is conveyed. The second direction may intersect with the third direction.
(4) The first nozzle may be located at one end of the plurality of nozzles in the first direction. The second nozzle may be located at the other end of the plurality of nozzles in the first direction.
(5) The housing may have an inlet. The fixing solution that enters the housing passes through the inlet. The nozzle electrode may be located between the plurality of nozzles and the inlet in the second direction.
According to the configuration, it is possible to bring the fixing solution entering the housing from the inlet into contact with the nozzle electrode before the fixing solution reaches the plurality of nozzles.
(6) The nozzle electrode may be located closer to the plurality of nozzles than the inlet in the second direction.
(7) The plurality of nozzles may be located on an outer surface of the housing. The nozzle electrode may be located on an inner surface of the housing.
(8) The nozzle electrode may be in contact with the inner surface of the housing.
(9) The housing may have a first hole and a second hole. The first hole allows the fixing solution to enter the first nozzle. The second hole allows the fixing solution to enter the second nozzle. The nozzle electrode may have a first notch and a second notch. The first notch allows the fixing solution to enter the first hole. The second hole allows the fixing solution to enter the second hole.
(10) A diameter of the first notch may be smaller than a diameter of the first hole. A diameter of the second notch may be smaller than a diameter of the second hole.
(11) The nozzle unit may further include a supply electrode. The supply electrode supplies electric power to the nozzle electrode. The supply electrode is supported by the housing. The supply electrode may be electrically connected to the nozzle electrode.
(12) The supply electrode may have a projection. The nozzle electrode may have a hole. The projection is fitted in the hole.
According to the configuration, with the simple configuration where the projection of the supply electrode is fitted in the hole of the nozzle electrode, it is possible to decide a position of the nozzle electrode with respect to the housing via the supply electrode.
(13) The nozzle electrode may be attached to the inner surface of the housing by heat caulking.
(14) The nozzle electrode may be made of metal.
According to the fixing device of the present disclosure, it is possible to suppress the excessive difference between the amount of the fixing solution sprayed from the first nozzle and the amount of the fixing solution sprayed from the second nozzle.
An outline of an image forming apparatus is described with reference to
An image forming apparatus 1 includes a main body housing 2, a sheet feeding unit 3, a photosensitive drum 4, a charging device 5, an exposure device 6, a developing device 7, a transfer device 8, and a fixing device 9.
1.1 Housing
The main body housing 2 accommodates the sheet feeding unit 3, the photosensitive drum 4, the charging device 5, the exposure device 6, the developing device 7, the transfer device 8, and the fixing device 9.
1.2 Sheet Feeding Unit
The sheet feeding unit 3 feeds a sheet S to the photosensitive drum 4. The sheet feeding unit 3 includes a sheet cassette 10, a pickup roller 11, and a conveying roller 12. The sheet cassette 10 accommodates sheets S. The sheet S is, for example, a printing sheet. The pickup roller 11 conveys the sheet S in the sheet cassette 10 toward the conveying roller 12. The conveying roller 12 conveys the sheet S from the pickup roller 11 toward the photosensitive drum 4.
1.3 Photosensitive Drum
The photosensitive drum 4 can rotate about an axis A. The axis A extends in a first direction. The photosensitive drum 4 has a cylindrical shape. The photosensitive drum 4 extends along the axis A.
1.4 Charging Device
The charging device 5 electrically charges a surface of the photosensitive drum 4. The charging device 5 is, specifically, a charging roller. Note that, the charging device 5 may also be a scorotron-type charger. In a case where the charging device 5 is a charging roller, the charging device 5 is in contact with the surface of the photosensitive drum 4. In a case where the charging device 5 is a scorotron-type charging device, the charging device 5 is located at an interval from the surface of the photosensitive drum 4.
1.5 Exposure Device
The exposure device 6 exposes the surface of the photosensitive drum 4. Specifically, the exposure device 6 exposes the surface of the photosensitive drum 4 electrically charged by the charging device 5. Thereby, an electrostatic latent image is formed on the surface of the photosensitive drum 4. The exposure device 6 is, specifically, a laser scan unit. Note that, the exposure device 6 may also be an LED array.
1.6 Developing Device
The developing device 7 supplies toner to the surface of the photosensitive drum 4. Thereby, the electrostatic latent image is developed, so that a toner image is formed on the surface of the photosensitive drum 4. The developing device 7 includes a toner accommodation unit 13 and a developing roller 14.
The toner accommodation unit 13 accommodates toner. Toner contains toner particles, and as required, an external additive. The toner particles contain a binding resin, and as required, a colorant, a pigment dispersant, a mold release agent, a magnetic material and a charge control agent. The binding resin is a base of the toner particles. The binding resin binds the components contained in the toner particles. The colorant imparts a desired color to the toner particles. The colorant is dispersed in the binding resin. The pigment dispersant improves dispersibility of the colorant. The charge control agent gives chargeability to the toner particles. The chargeability may be any of positive chargeability and negative chargeability. The external additive regulates chargeability, flowability and storage stability of the toner particles.
The developing roller 14 supplies toner in the toner accommodation unit 13 to the surface of the photosensitive drum 4. The developing roller 14 is in contact with the photosensitive drum 4. Note that, the developing roller 14 may not be in contact with the photosensitive drum 4.
The developing device 7 may be constituted as one process unit, together with the photosensitive drum 4 and the charging device 5. The process unit can be mounted to the main body housing 2.
In addition, the developing device 7 may be a developing cartridge that can be mounted to a drum unit having the photosensitive drum 4 and the charging device 5. The drum unit can be mounted to the main body housing 2.
The developing device 7 may also have a developing unit having the developing roller 14, and a toner cartridge that can be mounted to the developing unit. In this case, the toner cartridge has the toner accommodation unit 13. In addition, the developing unit may be provided to the drum unit. The developing unit can be mounted to the drum unit.
1.7 Transfer Device
The transfer device 8 transfers the toner image from the photosensitive drum 4 to the sheet S. Thereby, the toner image is formed on the sheet S. The transfer device 8 is in contact with the photosensitive drum 4. Note that, the transfer device 8 may not be in contact with the photosensitive drum 4. The transfer device 8 is, specifically, a transfer roller. Note that, the transfer device 8 may also be a transfer belt.
1.8 Fixing Device
The fixing device 9 provides a fixing solution to the toner image to fix the toner image on the sheet S. Specifically, the fixing device 9 sprays the ionized fixing solution toward the toner image on the sheet S by electrostatic spraying, thereby providing the fixing solution to the toner image. Then, the toner is softened by the fixing solution and then cured, so that it is fixed on the sheet S. The sheet S on which the toner image is fixed is discharged outside the main body housing 2.
Subsequently, details of the fixing device 9 are described with reference to
As shown in
2.1 Nozzle Unit
The nozzle unit 9A sprays the fixing solution to the sheet S on which the toner image is formed. As shown in
2.1.1 Housing
The housing 21 can accommodate the fixing solution. The housing 21 extends in the first direction. The first direction is a direction in which the axis A of the photosensitive drum 4 extends. The first direction is also a width direction of the sheet S. The housing 21 has an outer surface S1 and an outer surface S2 in a second direction. The second direction is a direction facing from the nozzle unit 9A toward the opposite electrode 9B (refer to
2.1.1.1 Inlet
The inlet 211 is located on the outer surface S1 of the housing 21. The inlet 211 is located at one end portion of the housing 21 in the first direction. The inlet 211 is formed to communicate with an internal space of the housing 21. The fixing solution that enters the housing 21 passes through the inlet 211. Specifically, the image forming apparatus 1 includes a tank (not shown), a pipe (not shown), and a pump (not shown). The tank can accommodate a larger amount of fixing solution than the housing 21. The pipe connects the tank and the housing 21 each other. The pump pumps the fixing solution from the tank to the housing 21. The fixing solution in the tank is pumped to the inlet 211 of the housing 21 through the pipe by the pump. The pumped fixing solution passes through the inlet 211 and enters the housing 21.
2.1.1.2 Hole
As shown in
The first hole 212A is located at one end of the plurality of holes 212 in the first direction. The first hole 212A is formed to communicate with an internal space of the first nozzle 22A (refer to
The second hole 212B is located at the other end of the plurality of holes 212 in the first direction. The second hole 212B is formed to communicate with an internal space of the second nozzle 22B (refer to
2.1.1.3 Exhaust Port
As shown in
2.1.1.4 Boss
As shown in
The boss 214B is located inside the housing 21. The boss 214B is located at an interval from the boss 214A in the first direction. The boss 214B is located between the exhaust port 213 and the supply electrode 24 in the first direction. The boss 214B extends in the third direction. The boss 214B extends from the inner surface of the housing 21 in the third direction. The boss 214B is made of a thermoplastic resin.
2.1.2 Nozzle
As shown in
The first nozzle 22A is located at one end of the plurality of nozzles 22 in the first direction. The first nozzle 22A discharges the fixing solution entering the first nozzle 22A through the first hole 212A.
The second nozzle 22B is located at an interval from the first nozzle 22A in the first direction. The second nozzle 22B is located at the other end of the plurality of nozzles 22 in the first direction. The second nozzle 22B discharges the fixing solution entering the second nozzle 22B through the second hole 212B.
2.1.3 Nozzle Electrode
As shown in
2.1.3.1 Body Portion
As shown in
As shown in
Specifically, the body portion 231 has a first end portion E1 and a second end portion E2 in the first direction. The second end portion E2 is located distant from the first end portion E1 in the first direction. The first end portion E1 of the body portion 231 is located on an opposite side to the opposite electrode 9B (refer to
The plurality of notches 234 is aligned at intervals in the first direction. The plurality of notches 234 is arranged in a zigzag form. The plurality of notches 234 includes a first notch 234A and a second notch 234B. In other words, the nozzle electrode 23 has the first notch 234A and the second notch 234B.
The first notch 234A is located at one end of the plurality of notches 234 in the first direction. The first notch 234A has a circular shape. A diameter of the first notch 234A is greater than a diameter of the first hole 212A (refer to
The second notch 234B is located at the other end of the plurality of notches 234 in the first direction. The second notch 234B has a semicircular shape. A diameter of the second notch 234B is greater than a diameter of the second hole 212B (refer to
2.1.3.2 Contact Portion
As shown in
The first portion 232A extends from the body portion 231 in the second direction.
The second portion 232B extends from the first portion 232A in the third direction. The second portion 232B is located at an interval from the body portion 231 in the second direction.
2.1.3.3 Fixing Portion
As shown in
As shown in
As shown in
2.1.4 Supply Electrode
As shown in
2.2, Opposite Electrode
As shown in
As shown in
Thereby, a distance from the nozzle electrode 23 to a tip end of the first nozzle 22A in the second direction and a distance from the nozzle electrode 23 to a tip end of the second nozzle 22B in the second direction become uniform.
Therefore, it is possible to suppress an excessive difference in electric charge amount of the fixing solution between the tip end of the first nozzle 22A and the tip end of the second nozzle 22B.
As a result, it is possible to suppress an excessive difference between an amount of the fixing solution sprayed from the first nozzle 22A and an amount of the fixing solution sprayed from the second nozzle 22B.
In addition, as shown in
Thereby, the fixing solution entering the housing 21 from the inlet 211 can be contacted to the body portion 231 before the fixing solution reaches the plurality of nozzles 22.
Modified examples are described with reference to
(1) The notch 234 of the nozzle electrode 23 is not limited in terms of a size and a shape as long as the notch 234 can allow the fixing solution to enter the nozzle 22.
For example, as shown in
Further, the nozzle electrode 23 is not limited in terms of a shape as long as it extends from the first nozzle 22A to the second nozzle 22B in the first direction. For example, as shown in
Also in these modified examples, the operational effects similar to the above embodiment can be realized.
(2) As shown in
The body portion 701 extends in the first direction, similar to the body portion 231 (refer to
As shown in
The first portion 702A extends from the body portion 701 in the second direction.
The second portion 702B extends from the first portion 702A in the third direction. The second portion 702B is located at an interval from the body portion 701 in the second direction.
The hole 702C is located at the second portion 702B. The hole 702C has a circular shape. The hole 702C is a through-hole.
As shown in
The projection 80 is located at the second end portion E12 of the supply electrode 23. The projection 80 extends from the second end portion E12 of the supply electrode 23 in the second direction. The projection 80 has a circular column shape. The projection 80 is fitted in the hole 702C.
Also in the modified example, the operational effects similar to the above embodiment can be realized.
Further, according to this modified example, with the simple configuration where the nozzle electrode 70 does not have the two fixing portions 233A and 233B and the projection 80 is fitted in the hole 702C, it is possible to easily decide a position of the nozzle electrode 70 with respect to the housing 21 via the supply electrode 24.
For this reason, as compared to the configuration where the nozzle electrode 70 is attached to the housing 21 with the two fixing portions 233A and 233B, the nozzle unit 9A can be made smaller.
Note that, when the nozzle electrode 70 rotates with respect to the projection 80, the nozzle electrode 70 is contacted to the inner surface of the housing 21 and is thus stopped.
In addition, the projection 80 is fitted in the hole 702C, so that it is possible to decide the position of the nozzle electrode 70 with respect to the supply electrode 24 at one place.
For this reason, it is possible to suppress a force, which is caused due to a difference in linear expansion between the nozzle electrode 70 and the housing 21, from being applied to the nozzle electrode 70.
(3) In the modified example (2), the supply electrode 24 may have a hole, and the nozzle electrode 70 may have a projection that is fitted in the hole of the supply electrode 24.
The shapes of the projection 80 and the hole 702C are not limited. For example, the hole 702 C may have a quadrangular shape, and the projection 80 may have a prismatic shape.
(4) The plurality of modified examples may be combined with each other.
Number | Date | Country | Kind |
---|---|---|---|
JP2019-063821 | Mar 2019 | JP | national |
JP2019-219836 | Dec 2019 | JP | national |
This is a continuation application of International Application No. PCT/JP2019/051138 filed on Dec. 26, 2019 which claims the benefit of priority from Japanese patent applications No. 2019-063821 filed on Mar. 28, 2019 and No. 2019-219836 filed on Dec. 4, 2019. The entire contents of the earlier applications are incorporated herein by reference.
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Entry |
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International Preliminary Report on Patentability and translation of Written Opinion dated Sep. 28, 2021 received in International Application No. PCT/JP2019/051138. |
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Number | Date | Country | |
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20220011700 A1 | Jan 2022 | US |
Number | Date | Country | |
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Parent | PCT/JP2019/051138 | Dec 2019 | US |
Child | 17487267 | US |