Field of the Invention
The disclosure relates to a fixing device to be used in an electrophotographic image forming apparatus, such as a copying machine, a laser beam printer, and a facsimile.
Description of the Related Art
A fixing device with a film having a low heat capacity is known as a fixing device to be disposed in an electrophotographic image forming apparatus. Such a fixing device includes a cylindrical film, a sliding plate that slides while in contact with an inner surface of the film, a heater that heats the sliding plate with radiation heat, and a roller that nips the film with the sliding plate to form a nip portion, as discussed in Japanese Patent Application Laid-Open No. 2013-114057. In the nip portion, the fixing device heats a recording medium bearing an image while conveying the recording medium to fix the image on the recording medium. Thus, this fixing device has features of a short warm-up time and low energy consumption.
Japanese Patent Application Laid-Open No. 2013-114057 discusses a sliding plate of a fixing device. The sliding plate has a curvature portion that is curved along an inner surface of a film on an upstream side of a nip portion in a recording medium conveyance direction. The curvature portion can preheat the film before the film enters the nip portion. Thus, the curvature portion has a merit that the film can be effectively heated.
However, since a longitudinal end portion of the film extending to an outer side of a longitudinal end portion of a roller is not retained in the nip portion, an inner side of the film strongly slides against the curvature portion of the sliding plate. The inner side of the film is thus liable to be abraded.
According to an aspect of the disclosure, A fixing device for fixing an image on a recording medium, the fixing device includes a cylindrical film, a sliding plate that contacts an inner surface of the film, the sliding plate extending in a longitudinal direction of the film, and a roller that forms a nip portion with the sliding plate via the film, the roller including a metal core and an elastic layer formed outside the metal core, and extending in a longitudinal direction of the film. In the nip portion, the recording medium on which the image is formed is heated while the recording medium is being conveyed, and the image is fixed on the recording medium. The film and the sliding plate have respective longitudinal end portions positioned on an outer side of a longitudinal end portion of the elastic layer of the roller. The sliding plate includes a curvature portion that is curved along a circumferential direction of an inner surface of the film on an upstream side of the nip portion in a recording medium conveyance direction and extends along a longitudinal direction of the sliding plate, and the curvature portion includes a recessed region in which a longitudinal end portion of the curvature portion is recessed from the inner surface of the film relative to a longitudinal middle portion of the curvature portion. In the longitudinal direction of the film, the recessed region is provided in a region of the curvature portion at least on an outer side of a position corresponding to the longitudinal end portion of the elastic layer and on an inner side of a position corresponding to the longitudinal end portion of the film in the curvature portion.
Further features of the disclosure will become apparent from the following description of example embodiments with reference to the attached drawings.
A first example embodiment of the disclosure is hereinafter described with reference to the drawings. First, a schematic configuration of an image forming apparatus is described. Secondly, a schematic configuration of a fixing device is described.
[Schematic Configuration of Image Forming Apparatus]
A developing device 107 develops and visualizes the electrostatic latent image as a toner image T. A transfer roller 105 to which a voltage is applied transfers the visualized toner image T to a recording medium P conveyed to time with the toner image T by a sheet feeding mechanism (not illustrated).
The recording medium P with the transferred toner image T is separated from the photoconductor drum 101 and then conveyed to a fixing device 106. The fixing device 106 fixes the toner image on the recording medium P with heat and pressure. The recording medium P with the fixed toner image is discharged outside the image forming apparatus.
Meanwhile, a residual toner that is not transferred to the recording medium P remains on the surface of the photoconductor drum 101 after the recoding medium P is separated from the photoconductor drum 101. A cleaning device 104 removes such a residual toner from the photoconductor drum 101, so that image formation can be repeatedly performed.
[Schematic Configuration of Fixing Device]
A configuration of the fixing device 106 according to the present example embodiment is described with reference to
The fixing device 106 includes the cylindrical film 201, a sliding plate 213, a heater 207, and a pressure roller 203. The sliding plate 213 slides in contact with an inner surface of the film 201, and the heater 207 heats the sliding plate 213. The pressure roller 203 nips the film 201 with the sliding plate 213, and forms a nip portion N with the sliding plate 213. The film 201 is heated by heat transferred from the sliding plate 213. In the nip portion N, the toner image T is fixed on the recording medium P while the recording medium P on which the toner image T is formed is being conveyed and heated.
The heater 207, provided in a hollow portion of the film 201, is a halogen lamp that emits a radiation beam to heat the sliding plate 213.
A reflecting plate 216 serving as a reflecting member reflects the radiation beam of the heater 207 onto the sliding plate 213 to efficiently heat the sliding plate 213. The reflecting plate 216 extends in a longitudinal direction of the film 201, and has a U-shaped portion having a U-shaped cross section perpendicular to the longitudinal direction of the film 201. Both end portions (both leg portions) of the U-shaped portion of the reflecting plate 216 contact a surface at a side opposite a surface of the sliding plate 213 that contacts the film 201. The heater 207 is provided in a region surrounded by the reflecting plate 216 and the sliding plate 213. The reflecting plate 216 is formed by a high-reflectivity aluminum plate with a mirror-finished surface being bent.
The sliding plate 213 extends along the longitudinal direction of the film 201. The sliding plate 213 has the surface, opposite the side facing the heater 207, coated black to enhance absorption efficiency of radiation energy of the heater 207. Moreover, the sliding plate 213 includes a metal plate having high thermal conductivity such that heat is promptly transferred in a thickness direction from a surface irradiated with the radiation beam to a surface that contacts the film 201. In the present example embodiment, an aluminum plate, with a thickness of 700 μm, subjected to press working is used as the sliding plate 213. The shape of the sliding plate 213 is described below.
The film 201 includes a stainless base layer having a cylindrical shape and a release layer formed on the base layer. The base layer has a thickness of 30 μm, an inner diameter of 30 mm, and a length of 235 mm. The release layer is formed by coating of the base layer with tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA) resin via an adhesive layer. For the base layer, another metal material, such as nickel, or a heat-resistant resin material, such as polyimide, can be used. Additionally, an elastic layer can be provided between the base layer and the release layer to improve image quality. The film 201 is driven to rotate by rotation of the pressure roller 203. The film 201 is driven to rotate while sliding against the sliding plate 213.
Heat-resistant lubricant is interposed between the two members to reduce sliding friction with the sliding plate 213. Examples of the lubricant include fluorine grease, fluorine oil, and silicone oil.
The pressure roller 203 extends along the longitudinal direction of the film 201, and includes a metal core 217 and an elastic layer 218 outside the metal core 217. According to the present example embodiment, the metal core 217 is made of stainless steel having an outer diameter of 18 mm. Moreover, the elastic layer 218 is made of silicone rubber having a thickness of 3.5 mm. A release layer (not illustrated) made of PFA having a thickness of 50 μm can be provided outside the elastic layer 218. The pressure roller 203 has an outer diameter of approximately 25 mm and a surface hardness of 55 degrees (ASKER Durometer Type C, a load of 1.0 kg).
Both longitudinal end portions of the film 201 and both longitudinal end portions of the sliding plate 213 extend to the outside of both longitudinal end portions of the elastic layer 218 of the pressure roller 203. Such arrangement prevents the elastic layer 218 of the pressure roller 203 from being rubbed against the sliding plate 213. In the present example embodiment, the film 201 has a longitudinal length of 235 mm, whereas the elastic layer 218 of the pressure roller 203 has a longitudinal length of 225 mm. Thus, a non-contact region which does not contact the pressure roller 203 is provided near each of the both end portions of the film 201.
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<Shape of Sliding Plate>
A description will now be provided of the shape of the sliding plate 213, which is a characterizing features of the present example embodiment. The sliding plate 213 includes a curvature portion 220 curving along an inner surface of the film 201 on an upstream side of the nip portion N in the recording medium conveyance direction. According to the present example embodiment, in the longitudinal direction of the film 201, an end portion of the curvature portion 220 of the sliding plate 213 has a recessed region recessed in a direction away from the inner surface of the film 201 relative to a middle portion.
The shape of the sliding plate 213 according to the present example embodiment is described in detail with reference to
According to the present example embodiment, a region on an outer side of the position C in the curvature portion 220 of the sliding plate 213 in the longitudinal direction is taken as the recessed region recessed in a direction indicated by an arrow 234 illustrated in
A description will now be provided of an advantageous effect of the sliding plate 213 according to the present example embodiment. Since the longitudinal end portion of the film 201 is provided on the outer side of the longitudinal end portion of the elastic layer 218 of the pressure roller 203, the region between the positions B and C of the film 201 in
In the nip portion N, the rotation trajectory 270 of the film 201 is pressed against the sliding plate 213 by the pressure roller 203, and follows the sectional shape 230 of the sliding plate 213, whereby the rotation trajectory 270 is retained so as to be in a substantially flat shape. Hence, the rotation trajectory 270 of the film 201 in an upstream region immediately before the nip portion N projects toward an upstream side due to influence of the portion retained in the nip portion N.
On the other hand, the rotation trajectory 271 of the film 201 in the position C is not pressed against the sliding plate 213 by the pressure roller 203. Thus, the film 201 is not retained in the nip portion N. The rotation trajectory 271 of the film 201 becomes a substantially cylindrical shape by rigidity of the film 201, and thus swells toward the pressure roller 203 relative to the position A in the vicinity of the nip portion N. A trajectory of the film 201 in the upstream region immediately before the nip portion N in the position C does not project toward the upstream side of the nip portion N, and thus is retracted in a direction away from the inner surface of the film 201 relative to the trajectory 270 of the film 201 in the position A.
If a sectional shape of the sliding plate 213 in the position C is substantially the same as the sectional shape 230 in the position A, the trajectory of the film 201 in the position C largely interferes with the curvature portion 220 of the sliding plate 213. Consequently, it is conceivable that the film 201 strongly slides against the curvature portion 220 of the sliding plate 213 in the position C.
With such reasons, in the present example embodiment, the recessed region in which the curvature portion 220 of the sliding plate 213 is recessed in the direction away from the inner surface of the film 201 is provided according to the rotation trajectory of the film 201 on the outer side of the end portion of the elastic layer 218 of the pressure roller 203.
The recessed region of the curvature portion 220 of the sliding plate 213 may be provided in a region at least between the position B and the position C in the longitudinal direction of the film 201. A start position of the recessed region of the curvature portion 220 of the sliding plate 213 can be on the inner side of the position B (toward the middle portion), but is desirably outside an image forming region. In this way, an image can be prevented from being affected by a change in shape of the nip portion N or a change in temperature of the film 201 due to a change in a sectional shape of the sliding plate 213 in the recessed region. An end position of the recessed region of the curvature portion 220 of the sliding plate 213 can be on the outer side of the position C.
A recessed amount with respect to the longitudinal middle portion in the recessed region of the curvature portion 220 of the sliding plate 213, and a sectional shape of the curvature portion 220 are not limited to those described in the present example embodiment. In the present example embodiment, a sectional shape of the curvature portion 220 in the position C is determined as below such that contact pressure with respect to the curvature portion 220 of the sliding plate 213 in the longitudinal end portion of the film 201 is weakened.
As described in the aforementioned example embodiment, it is conceivable that the present example embodiment can provide an advantageous effect that abrasion of an inner surface near the longitudinal end portion of the film 201 is more reduced than that with a configuration in which a recessed region is not provided in the curvature portion 220 of the sliding plate 213. According to the present example embodiment, therefore, providing of the recessed region in the curvature portion of the sliding plate can provide the advantageous effect of suppressing abrasion of the longitudinal end portion of the film due to slide of the sliding plate against the film.
The shape of the recessed region of the curvature portion 220 of the sliding plate 213 is not limited to the configuration described in the present example embodiment. A sectional shape of the curvature portion 220 of the sliding plate 213 in the position C can be a projection shape such that the projection shape projects in a direction indicated by an arrow relative to the position A (a direction away from the inner surface of the film 201), as a sectional shape 273 illustrated
A fixing device according to a second example embodiment will be described with reference to
In the present example embodiment, a U-shaped cut 261 is provided in a region including the position C in the longitudinal end portion of a curvature portion 266 of the sliding plate 260. Then, a portion inside the U-shaped cut 261 is bent and raised toward the side away from an inner surface of the film 201, thereby forming a bent-up portion 262 on the sliding plate 260. The region including the cut 261 is provided on the outer side of the position B so as not to overlap the elastic layer 218 of the pressure roller 203 in the longitudinal direction.
As in the first example embodiment, the present example embodiment provides an advantageous effect of suppressing abrasion of the longitudinal end portion of the film due to slide of the sliding plate against the film with the bent-up region being provided in the curvature portion of the sliding plate.
A fixing device according to a third example embodiment will be described with reference to
In the present example embodiment, an aperture hole 281 is provided in a region including the position C in the longitudinal end portion of a curvature portion 286 of the sliding plate 280, and the film 201 does not contact the sliding plate 280 in such a region.
The region including the aperture hole 281 is provided on the outer side of the position B so as not to overlap the elastic layer 218 of the pressure roller 203 in the longitudinal direction.
A blocking member 282 is provided on a surface of the aperture hole 281 on a side facing a heater 207 such that lubricant on an inner surface of the film 201 is not degraded by being directly heated by the heater 207 via the aperture hole 281. The blocking member 282 is a thin aluminum plate. The blocking member 282 is fixed by being nipped between the sliding plate 280 and a stay 214. The blocking member 282 may not necessarily be provided. In such a case, a reflecting plate 216 may be extended to the aperture hole 281 of the sliding plate 280 to block the aperture hole 281.
As in the first example embodiment, the present example embodiment provides an advantageous effect of suppressing abrasion of the longitudinal end portion of the film due to slide of the sliding plate against the film with the bent-up region being provided in the curvature portion of the sliding plate.
A fixing device according to a fourth example embodiment is described with reference to
The present example embodiment is characterized in that the sliding plate 380 includes a region in which a curvature portion 386 is not provided between the position B and the position C in the longitudinal direction of the film 201. A boundary between the region including the curvature portion 386 and a region not including the curvature portion 386 is provided in such a manner that the boundary is positioned on the outer side of the position B.
As in the first example embodiment, the present example embodiment provides an advantageous effect of suppressing abrasion of the longitudinal end portion of the film due to slide of the sliding plate against the film in the region in which the curvature portion 386 is not provided.
While the disclosure has been described with reference to example embodiments, it is to be understood that the invention is not limited to the disclosed example embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2016-148698, filed Jul. 28, 2016, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2016-148698 | Jul 2016 | JP | national |
Number | Name | Date | Kind |
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20120051809 | Miyauchi | Mar 2012 | A1 |
20120177420 | Shimokawa | Jul 2012 | A1 |
Number | Date | Country |
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2001-185328 | Jul 2001 | JP |
2007-114524 | May 2007 | JP |
2009-244400 | Oct 2009 | JP |
2013-114057 | Jun 2013 | JP |
2014-071212 | Apr 2014 | JP |
Number | Date | Country | |
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20180032005 A1 | Feb 2018 | US |