This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2022-155236 filed Sep. 28, 2022.
The present disclosure relates to a fixing member.
Japanese Unexamined Patent Application Publication No. 10-095429 describes a support structure for a pallet for mounting of an apparatus. This support structure is a support structure for a pallet for elastically supporting and fixing an apparatus having a caster and includes an elastic member that is detachably housed in a groove part of a deck board provided on an upper surface of the pallet and supports the caster, and a fixing member that is detachably inserted between a lower surface of the apparatus and the deck board and is fixed to the lower surface of the apparatus and the deck board only by bolt fastening or nut fastening, and an upper surface of the elastic member is almost flush with the upper surface of the deck board.
Japanese Unexamined Patent Application Publication No. 2012-062112 describes a fixing member in a pallet apparatus. This fixing member is fixed to a pallet base with the use of a screw member, has a U-shaped cross section, and has plural slits through which the screw member can pass. A position of a bottom surface of a product is changed by using the slits and the screw member, and thereby the fixing member can be easily put into a position below the product and taken out from the position below the product.
For example, in a case where an apparatus having a caster on a bottom surface thereof such as an image forming apparatus is transported while being placed on a base such as a pallet, the apparatus is transported in a state where a lower surface of the apparatus and an upper surface of the base are fixed by using a fixing member.
Some fixing members can be attached to an apparatus by engagement (sometimes called “engagement type”) of an engagement part inserted through a through hole provided in a lower surface of the apparatus. Use of the engagement type makes it easier to attach a fixing member to an apparatus than a fixing member attached by using a screw member such as a bolt or a nut (sometimes called “screw type”). In a case where the engagement type is employed, a height dimension of the fixing member is larger than a distance between a lower surface of an apparatus and an upper surface of a base. Accordingly, the fixing member is inclined when the fixing member is attached or detached.
When external force such as a strong shake or shock is given in a state where the fixing member is attached to an apparatus and a base, the fixing member may be plastically deformed. The plastic deformation changes a dimension of the fixing member, thereby leading to a risk of a decrease in operability related to detachment.
Aspects of non-limiting embodiments of the present disclosure relate to a fixing member that keeps a decrease in operability related to detachment small even in a case where plastic deformation occurs.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided a fixing member that fixes a lower surface of an apparatus having a caster to an upper surface of a base, the fixing member including: an engagement part that is inserted through a through hole provided in the lower surface of the apparatus, extends along an upper side of the lower surface of the apparatus, and is engaged with the lower surface of the apparatus; an attachment part that extends along an upper side of the upper surface of the base so as to face the engagement part and is attached to the upper surface of the base; a connection part that has a bent part bent away from the engagement part, is attached to the engagement part at one end thereof and is attached to the attachment part at the other end thereof, and connects the engagement part and the attachment part by passing through the through hole; and a load receiving part that receives a load by making contact with a lower side of the lower surface of the apparatus, wherein the one end of the connection part is located on a rear side relative to the other end of the connection part in a direction in which the engagement part extends.
An exemplary embodiment of the present disclosure will be described in detail based on the following figures, wherein:
Fixing of Apparatus by Fixing Member
An exemplary embodiment of the present disclosure (hereinafter sometimes referred to as a “present exemplary embodiment”) is described below with reference to the attached drawings.
First, fixing of an apparatus by a fixing member is described. In the following description, a case where an image forming apparatus, which is an example of an apparatus having a caster, is fixed to a pallet, which is an example of a base, is taken as an example.
The image forming apparatus 8 includes a body 80 including various functional parts such an image forming part and a caster 81 that supports the body 80 so that the body 80 is movable.
The caster 81 is attached to a lower surface 801 of the body 80 and allows the body 80 to move in a front-rear direction, a left-right direction, and oblique directions by a wheel.
The lower surface 801 is a housing of the body 80 and is a lower end in external appearance of the body 80. The lower surface 801 is, for example, made of an elastic material such as plastic.
The pallet 9 is a block on which the image forming apparatus 8 is placed, for example, when the image forming apparatus 8 is transported, and is, for example, made of an elastic material such as wood or plastic.
The pallet 9 has, in a side surface (given no reference sign) thereof, a groove (a fork pocket) into which a claw of a forklift is to be inserted so that the pallet 9 and the image forming apparatus 8 can be lifted up and transported by the forklift.
Although the lower surface 801 of the image forming apparatus 8 and an upper surface 90 of the pallet 9 are described as flat surfaces that face each other, the lower surface 801 and the upper surface 90 may be curved surfaces or may have an irregular shape provided with a groove, a protrusion, a hole, or the like.
Since the image forming apparatus 8 has the caster 81 as described above, the image forming apparatus 8 needs to be fixed on the pallet 9 so as not to move at least when the image forming apparatus 8 is transported.
As illustrated in
In the example of
Fixing Member 1
Next, the fixing member 1 to which the present exemplary embodiment is applied is described in detail.
A direction toward an upper right side, a direction toward an upper left side, and a direction toward an upper side in
As illustrated in
The fixing member 1 to which the present exemplary embodiment is applied is configured such that adjacent parts are formed from a continuous plate material.
The plate material that forms the fixing member 1 may be, for example, a metal plate.
The attachment part 11 is a part for attaching the fixing member 1 to the pallet 9, and extends along an upper side of the upper surface 90 of the pallet 9 in the attachment state, as illustrated in
As illustrated in
Although an example in which the attachment part 11 has a hexagonal shape is illustrated in
The connection part 12 is a part that connects the attachment part 11 and the engagement part 13. More specifically, in the attachment state, the connection part 12 connects the attachment part 11 and the engagement part 13 by passing through a through hole 801A provided in the lower surface 801 of the image forming apparatus 8, as illustrated in
In other words, one end (an end in the +z direction in
The connection part 12 according to the present exemplary embodiment is a plate member that is bent in a direction away from the engagement part 13 (the +x direction in
The lower part 121 extends from the bent part 123 toward an oblique direction that is the −x direction and the −z direction.
The upper part 122 extends from the bent part 123 toward an oblique direction that is the −x direction and the +z direction.
In the present exemplary embodiment, the bent part 123 is provided closer to the attachment part 11 than to the engagement part 13. That is, the bent part 123 is provided on a lower side (−z direction side) relative to a midpoint of the connection part 12 in a direction (the z direction in
The engagement part 13 is a part for engaging the fixing member 1 with the lower surface 801 of the image forming apparatus 8, and extends along an upper side of the lower surface 801 so as to face the attachment part 11 in the attachment state, as illustrated in
The engagement part 13 according to the present exemplary embodiment has a plate shape bent from an upper end 122A of the connection part 12, as illustrated in
Note that a width, in the y direction, of the through hole 801A provided in the lower surface 801 of the image forming apparatus 8 is larger than widths, in they direction, of portions of the engagement part 13 and the connection part 12 that pass through the through hole 801A.
The load receiving part 14 is provided on a side (+x direction) opposite to the engagement part 13 relative to the connection part 12 and receives a load of the image forming apparatus 8. More specifically, the load receiving part 14 makes contact with the lower surface 801 and receives the load of the image forming apparatus 8 in the attachment state, as illustrated in
As illustrated in
Note that the width, in the y direction, of the through hole 801A provided in the lower surface 801 of the image forming apparatus 8 is smaller than a distance between the two load receiving parts 14a and 14b. With this configuration, the load receiving parts 14a and 14b make contact with parts of the lower surface 801 where the through hole 801A is not provided and receive the load.
The load receiving part 14 is a curved surface formed by hemming-bending, toward the bent part 123, a plate member extending continuously from the upper end 122A of the connection part 12.
The lateral supporting part 15 is a part extending laterally from the connection part 12, and supports the load of the image forming apparatus 8 when an amount of deformation of the fixing member 1 caused by the load becomes large (described later with reference to
The lateral supporting part 15 according to the present exemplary embodiment is a part that is formed by bending a plate member continuous from the upper part 122 of the connection part 12 and extend toward the −x direction.
As illustrated in
Furthermore, the end part 125 of the connection part 12 is located on a rear side relative to the leading end 131 of the engagement part 13 in the direction (the −x direction in
That is, the leading end 131, the end part 124, and the end part 125 are located in this order from the −x direction side.
Attachment of Fixing Member 1
Next, a procedure of attaching the fixing member 1 is described.
First, as illustrated in
Then, the fixing member 1 is inserted into a space between the lower surface 801 and the upper surface 90 as indicated by the white arrow.
Next, as illustrated in
Then, as indicated by the white arrow, an angle of the fixing member 1 is adjusted by inclining the fixing member 1 in a direction (a counterclockwise direction in
In this way, the engagement part 13 passes through the through hole 801A. Furthermore, the upper end of the connection part 12 passes through the through hole 801A.
The adjustment of the angle of the fixing member 1 is performed until the attachment part 11 and the upper surface 90 become substantially parallel with each other, as illustrated in
Then, a position of the fixing member 1 is adjusted until the connection part 12 hits an edge (a left end in
After the procedure illustrated in
As illustrated in
In the attachment state, external force such as a shake or a shock is sometimes applied to the image forming apparatus 8 and the pallet 9, for example, in a case where the image forming apparatus 8 and the pallet 9 are transported.
When the external force is applied, the lower surface 801 of the image forming apparatus 8 and the upper surface 90 of the pallet 9 are elastically deformed, and thereby force directed from the lower surface 801 toward the upper surface 90 (force that brings the lower surface 801 and the upper surface 90 closer to each other) acts. This force is supported by the load receiving part 14.
When a load supported by the load receiving part 14 becomes large upon application of the external force to the image forming apparatus 8 and the pallet 9, the fixing member 1 starts to be deformed, and in a case where the load supported by the load receiving part 14 becomes too large and exceeds a predetermined load (yield point), plastic deformation occurs in the fixing member 1.
As a result of the plastic deformation, at least a part of energy derived from the external force is consumed. That is, the fixing member 1 to which the present exemplary embodiment is applied also functions as a buffer material that lessens (buffers) force applied to the image forming apparatus 8 and the pallet 9.
Plastic Deformation of Fixing Member
Details of plastic deformation of the fixing member is described in detail below with reference to
In
Hereinafter, constituent elements of the fixing member 2 according to the first comparative example that correspond to those of the fixing member 1 to which the present exemplary embodiment is applied and constituent elements of the fixing member 3 according to the second comparative example that correspond to those of the fixing member 1 are given reference signs identical to those of the fixing member 1, and detailed description thereof may be omitted.
In
As illustrated in
According to the fixing member 2 according to the first comparative example, the connection part 22 does not have a bent part and extends as a flat surface orthogonal to the lower surface 801 and the upper surface 90. Accordingly, the end part 225 and the end part 224 are located at an identical position in a direction (the −x direction in
As illustrated in
According to the fixing member 3 according to the second comparative example, the end part 325 is located on a front side relative to the end part 324 in the direction (the −x direction in
As illustrated in
As illustrated in
As illustrated in
When the load supported by the load receiving part 14 becomes too large (exceeds a yield point), plastic deformation occurs in the fixing member 1a. This plastic deformation reduces the height dimension of the fixing member 1 corresponding to the direction in which the load is applied, as indicated by the fixing member 1b.
Although the engagement part 13 is kept engaged with the lower surface 801 as a result of the warpage of the lower surface 801 even in the fixing member 1b after occurrence of plastic deformation, the warped lower surface 801 is omitted in
As illustrated in
Although the engagement parts 23 and 33 are kept engaged with the lower surface 801 as a result of the warpage of the lower surface 801 also in the fixing members 2b/2b′and 3b after occurrence of plastic deformation, the warped lower surface 801 is omitted in
In a case where plastic deformation occurs in the fixing member 1 to which the present exemplary embodiment is applied, deformation in the connection part 12 is guided by the bent part 123. More specifically, stress is concentrated on the bent part 123 when the load is received, and deformation at the bent part 123 is more likely to occur than other parts.
As illustrated in
On the other hand, according to the fixing member 1 according to the present exemplary embodiment, plastic deformation is guided by the bent part 123, and therefore a way in which plastic deformation occurs is more stable than in a case where the bent part 123 is not provided. That is, the shape of the fixing member 1b after plastic deformation becomes stable, and a decrease in operability related to detachment may be kept small.
As indicated by the fixing member 1b in
As illustrated in
Assume that a distance between the leading end 131 and the end part 124 in the fixing members 1b and 1c is L1 (see
Detachment after Occurrence of Plastic Deformation
As indicated by the fixing member 1c in
Since the distance L1 is smaller than the distances L2 and L3 as described above, the fixing member 1c is less likely to interfere with the lower surface 801 and the upper surface 90 than the fixing members 2c and 3c, and therefore a decrease in workability related to detachment may be kept small.
Furthermore, in the present exemplary embodiment, in a case where the fixing member 1a is plastically deformed upon receipt of a predetermined load, the distance L1 between the leading end 131 and the end part 124 of the fixing member 1b or 1c becomes smaller than the distance between the lower surface 801 and the upper surface 90. Accordingly, as illustrated in
Furthermore, in the present exemplary embodiment, the end part 125 of the connection part 12 is located on a rear side relative to the leading end 131 of the engagement part 13 in the direction (the −x direction in
Furthermore, in the present exemplary embodiment, the load receiving part 14 is located on a rear side relative to the end part 124 of the connection part 12 (see
The fixing member 1 to which the exemplary embodiment of the present disclosure described above is applied is understood as a fixing member that fixes the lower surface 801 of the image forming apparatus 8 having the caster 81 to the upper surface 90 of the pallet 9, and includes the engagement part 13 that is inserted through the through hole 801A provided in the lower surface 801, extends along the upper side of the lower surface 801, and is engaged with the lower surface 801, the attachment part 11 that extends along the upper side of the upper surface 90 so as to face the engagement part 13 and is attached to the upper surface 90, the connection part 12 that has the bent part 123 bent away from the engagement part 13, is attached to the engagement part 13 at the end part 125 and is attached to the attachment part 11 at the end part 124, and connects the engagement part 13 and the attachment part 11 by passing through the through hole 801A, and the load receiving part 14 that receives a load by making contact with the lower side of the lower surface 801, wherein the end part 125 of the connection part 12 is located on a rear side relative to the end part 124 in a direction in which the engagement part 13 extends.
Modifications Etc.
Although the exemplary embodiment of the present disclosure has been described above, the technical scope of the present disclosure is not limited to the scope described in the above exemplary embodiment. It is clear from the claims that various changes or modifications to the above exemplary embodiment are also encompassed within the technical scope of the present disclosure.
Although the bent part 123 is provided on a lower side (the −z direction side) relative to the midpoint of the connection part 12 in the above exemplary embodiment, this is not restrictive. The bent part 123 may be provided on an upper side (+z direction side) relative to the midpoint of the connection part 12. That is, the bent part 123 may be provided closer to the engagement part 13 than to the attachment part 11.
However, in a case where the bent part 123 is provided on a lower side relative to the midpoint of the connection part 12 as in the above exemplary embodiment, it may be, for example, easier to incline the fixing member 1 in the procedure of
The load receiving part 14 may be any part that supports a load applied to the fixing member 1, and a shape, the number, a position, a formation method, and the like thereof are not limited. For example, although the load receiving part 14 is a curved surface in the above description, the load receiving part 14 may be a flat surface. Furthermore, a protrusion may be provided on a surface of the upper part 122 of the connection part 12 on the +x direction side, and this protrusion may be the load receiving part 14. Furthermore, the curved load receiving part 14 may be formed by a processing method different from hemming bending, and the load receiving part 14 may be provided on the same side as the engagement part 13 relative to the connection part 12.
Although the fixing member 1 has the lateral supporting part 15 in the above exemplary embodiment, the lateral supporting part 15 need not necessarily be provided. However, in a case where the lateral supporting part 15 is provided, a load is also supported by the lateral supporting part 15 when an amount of deformation becomes large, and therefore the amount of deformation is hard to become larger. That is, the amount of deformation may be kept from becoming larger than a predetermined amount.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2022-155236 | Sep 2022 | JP | national |