The present disclosure relates to the field of air conditioning apparatus technology, and in particular, to a fixing structure and an insertion-plate-type heat exchanger having the same.
When installing an insertion-plate-type heat exchanger, a bracket of the insertion-plate-type heat exchanger is normally connected to a sheet metal part of an external machine. However, since the bracket is welded to a collecting pipe of a microchannel heat exchanger, furnace brazing causes expansion and contraction in longitudinal and vertical directions of the microchannel heat exchanger, so that an installation hole on the bracket enlarges or shrinks correspondingly, resulting in assembly errors and failure of installation between the insertion-plate-type heat exchanger and the sheet metal part of the external machine, increasing batch rejection percentage of the insertion-plate-type heat exchanger, and causing difficulties in installation between the insertion-plate-type heat exchanger and the external machine.
According to various embodiments of the present disclosure, an insertion-plate-type heat exchanger with a stable structure is provided.
The present disclosure provides a fixing structure applied to an insertion-plate-type heat exchanger. The insertion-plate-type heat exchanger includes a plurality of heat exchanger tubes and a plurality of insertion plates. The plurality of heat exchanger tubes are inserted into the plurality of insertion plates along a direction perpendicular to an extending direction of each of the plurality of insertion plates. The fixing structure is located on a side surface and/or an end surface of the insertion-plate-type heat exchanger. The fixing structure includes a first fixing portion and a second fixing portion connected to each other. The first fixing portion is fixedly connected to the plurality of heat exchanger tubes. The second fixing portion extends along a direction away from the first fixing portion.
In the present disclosure, the first fixing portion is fixed on the plurality of heat exchanger tubes, the second fixing portion is fixed on the external machine, facilitating installing the insertion-plate-type heat exchanger on the external machine via the fixing structure, improving installation flexibly of the insertion-plate-type heat exchanger, and having a wider application.
In one embodiment, the fixing structure is located on the side surface and the end surface of the insertion-plate-type heat exchanger. The fixing structure includes a side plate and an end plate. The side plate extends along a length direction of each of the plurality of insertion plates and is connected to the side surface of the insertion-plate-type heat exchanger. The end plate extends along a length direction of each of the plurality of heat exchanger tubes and is connected to the end surface of the insertion-plate-type heat exchanger. The side plate and the end plate are an integral structure.
The side plate and the end plate are an integral structure, such that the insertion-plate-type heat exchanger is firmer, processing procedures of the fixing structure are reduced, and a service life of the insertion-plate-type heat exchanger is prolonged.
In one embodiment, the number of the side plate is one, and the number of the end plate is one. Alternatively, the number of the side plate is two, and the number of the end plate is one. Alternatively, the number of the side plate is one, and the number of the end plate is two. Alternatively, the number of the side plate is two, and the number of the end plate is two.
In some embodiments, the fixing structure is located on the side surface of the insertion-plate-type heat exchanger. The fixing structure includes a side plate. The side plate extends along a length direction of each of the plurality of insertion plates and is located on the side surface of the insertion-plate-type heat exchanger. The side plate is provided with a plurality of inserting holes corresponding to the plurality of heat exchanger tubes, and the plurality of heat exchanger tubes are inserted into the plurality of inserting holes.
The side plate is installed on the side surface of the the insertion-plate-type heat exchanger. The plurality of heat exchanger tubes are inserted into the plurality of inserting holes and fixedly connected to the side plate by the plurality of inserting holes, such that the plurality of heat exchanger tubes are fixed, thereby preventing displacement and friction between the plurality of heat exchange tubes and the plurality of insertion plates.
In one embodiment, the side plate is provided with a plurality of inserting holes corresponding to the plurality of heat exchanger tubes, and the plurality of heat exchanger tubes are inserted into the plurality of inserting holes. The side plate is further provided with a first edge portion, at least one of the plurality of inserting holes passes through the first edge portion to define an opening.
The opening is defined by at least one of the plurality of inserting holes passing through the first edge portion, thereby each of the plurality of heat exchanger tubes can be fixed by the opening portion.
In one embodiment, along a direction of each of plurality of the heat exchanger tubes inserted into one of the plurality of inserting holes, sizes of at least two of the plurality of inserting holes are different.
The sizes of at least two of the plurality of inserting holes are different, facilitating a connection between the plurality of inserting holes and the plurality of heat exchanger tubes when a plurality of rows of the insertion-plate-type heat exchangers are provided, thereby improving a compatibility performance of the side plate for the plurality of heat exchanger tubes.
In one embodiment, a size of the opening is greater than a size of an end of of the at least one of the plurality of inserting holes away the first edge portion.
The size of the opening is greater than the size of the end of the at least one of the plurality of inserting holes away from the first edge portion, facilitating snapping and positioning the plurality of heat exchanger tubes.
In one embodiment, the side plate is provided with a plurality of inserting holes corresponding to the plurality of heat exchanger tubes, and the plurality of heat exchanger tubes are inserted into the plurality of inserting holes. Two sides of the side plate include a first edge portion and a second edge portion, respectively. A side wall of each of the plurality of inserting holes is spaced from the first edge portion and the second edge portion.
The side wall of each of the plurality of inserting holes is spaced from the first edge portion and the second edge portion, such that the plurality of heat exchanger tubes are inserted into the plurality of inserting holes and fixed.
In one embodiment, the side plate is provided with a plurality of inserting holes corresponding to the plurality of heat exchanger tubes, and the plurality of heat exchanger tubes are inserted into the plurality of inserting holes. Two sides of the side plate include a first edge portion and a second edge portion, respectively. Each of the plurality of inserting holes includes a first inserting hole and a second inserting hole. The first inserting hole passes through the first edge portion and/or the second edge portion to define an opening. A side wall of the second inserting hole is spaced from the first edge portion and the second edge portion.
In one embodiment, the first fixing portion and the second fixing portion are disposed in the side plate and/or the end plate, and the second fixing portion is bent relative to the first fixing portion.
In one embodiment, the second fixing portion is provided with an installing hole, and the installing hole is configured for allowing the external machine to be fixedly connected to the second fixing portion through the installing hole.
In one embodiment, the number of the side plate located on one side of the insertion-plate-type heat exchanger is multiple. A connecting component is connected between adjacent two of a plurality of side plates. The connecting component includes a connecting plate and a fastener. Two ends of the connecting plate are connected to the adjacent two of the plurality of side plates, respectively. The fastener penetrates through the corresponding connecting plate and the side plate to connect the connecting plate and the corresponding side plate.
The connecting component is connected between the adjacent two of the plurality of side plates, facilitating assembling the plurality of side plates to adapt of the plurality of rows of the insertion-plate-type heat exchangers.
The present disclosure further provides an insertion-plate-type heat exchanger. The insertion-plate-type heat exchanger includes a plurality of heat exchanger tubes, a plurality of insertion plates and a fixing structure. The plurality of heat exchanger tubes are inserted into the plurality of insertion plates along a direction perpendicular to an extending direction of each of the plurality of insertion plates. The fixing structure is located on a side surface and/or an end surface of the insertion-plate-type heat exchanger.
In one embodiment, the fixing structure includes a side plate connected to the side surface of the insertion-plate-type heat exchanger. The insertion-plate-type heat exchanger further includes a middle plate. The middle plate is disposed between two side surfaces of the insertion-plate-type heat exchanger, and a distance between the middle plate and the side plate is in a range of 250 mm to 900 mm.
In one embodiment, the number of the middle plate is multiple, and a distance between adjacent two of the plurality of middle plates is in a range of 250 mm to 900 mm.
In the present disclosure, the first fixing portion is fixedly connected to the plurality of heat exchanger tubes, and the second fixing portion is fixedly connected to the external machine, facilitating installing the insertion-plate-type heat exchanger on the external machine via the fixing structure, improving installation flexibly of the insertion-plate-type heat exchanger, and having a wider application.
Details of one or more embodiments of the disclosure are presented in the attached drawings and descriptions below. And other features, purposes and advantages of the disclosure will become apparent from the description, drawings and claims.
For a better description and illustration of embodiments and/or examples of those disclosures disclosed herein, reference may be made to one or more attached drawings. Additional details or examples used to describe the drawings should not be considered as limiting the scope of any of the disclosed disclosures, currently described embodiments and/or examples, and currently understood best modes of these disclosures.
Reference signs are as follows: 100 represents an insertion-plate-type heat exchanger; 200 represents an external machine; 10 represents an insertion plate; 20 represents a heat exchanger tube; 30 represents a fixing structure; 31 represent a side plate; 311 represents an inserting hole; 3111 re presents an opening portion; 312 represents a first edge portion; 313 represents a second edge portion; 314 represents a first inserting hole; 315 represents a second inserting hole; 32 represents an end plate; 33 represents an installing hole; 34 represents a connecting component; 341 represents a connecting plate; 342 represents a fastener; 35 represent a first fixing portion; 36 represents a second fixing portion; 40 represents a middle plate; 50 represents an elbow; 60 represents a distributor; 70 represents a capillary tube; 80 represents a connecting pipe; and 90 represents a collecting pipe.
In order to make above objectives, features, and advantages of the present disclosure more obvious and understandable, a detailed explanation of the specific implementation of the present disclosure will be provided below in combination with drawings. Many specific details are elaborated in following description to facilitate a thorough understanding of the present disclosure. A specific implementation described here is only for the purpose of explaining the present disclosure and does not limit a scope of protection of the present disclosure.
It should be noted that, when a component is considered “mounted on” or “disposed on” another component, it can be directly disposed on another component or there may be a centered component present simultaneously. When a component is considered “fixed on” another component, it can be directly fixed on another component or there may be a centered component present simultaneously. The terms “vertical”, “horizontal”, “left”, “right” and similar expressions used in the specification of the present disclosure are for illustrative purposes only and do not represent the only implementation method.
Unless otherwise defined, all technical and scientific terms used in this article have the same meanings as those commonly understood by those skilled in the art of the present disclosure. The terms used in the specification of the present disclosure are only for the purpose of describing specific embodiments and are not intended to limit the present disclosure. The term “and/or” used in this article includes any and all combinations of one or more related listed items.
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In related art, in an installation process of an insertion-plate-type heat exchanger and an external machine, a bracket of an insertion-plate-type heat exchanger is usually connected to a sheet metal part of the external machine. However, since the bracket is welded to a collecting pipe of a microchannel heat exchanger product, furnace brazing causes expansion and contraction in longitudinal and vertical directions of a product, so that an installing hole on the bracket enlarges or shrinks correspondingly, resulting in assembly errors and failure of installation between the insertion-plate-type heat exchanger product and the sheet metal part of the external machine, increasing batch rejection percentage of the insertion-plate-type heat exchanger, and causing difficulties in an installation between the insertion-plate-type heat exchanger and the external machine.
In the present disclosure, a fixing structure 30 is provided and applied to the insertion-plate-type heat exchanger 100. The insertion-plate-type heat exchanger 100 includes a plurality of heat exchanger tubes 20 and a plurality of insertion plates 10. The plurality of heat exchanger tubes 20 are inserted into the plurality of insertion plates 10 along a direction perpendicular to an extending direction of each of the plurality of insertion plates 10. The fixing structure 30 is located on a side surface and/or an end surface of the insertion-plate-type heat exchanger. The fixing structure 30 includes a first fixing portion 35 and a second fixing portion 36 connected to each other. The first fixing portion 35 is fixedly connected to the plurality of heat exchanger tubes 20, and the second fixing portion 36 is fixedly connected to an external machine 200. The second fixing portion 36 extends along a direction away from the first fixing portion 35.
In the present disclosure, the first fixing portion 35 is fixedly connected to the plurality of heat exchanger tubes 20, and the second fixing portion 36 is fixedly connected to the external machine 200, facilitating installing the insertion-plate-type heat exchanger 100 on the external machine 200 via the fixing structure 30, improving installation flexibly of the insertion-plate-type heat exchanger 100, and having a wider application.
In one embodiment, the fixing structure 30 is located on a side surface of the insertion-plate-type heat exchanger 100. The fixing structure 30 includes a side plate 31, and the side plate 31 extends along a length direction of each of the plurality of insertion plates 10 and is connected to the side surface of the insertion-plate-type heat exchanger 100.
In one embodiment, the fixing structure 30 is located on an end surface of the insertion-plate-type heat exchanger 100. The fixing structure 30 includes an end plate 32, and the end plate 32 extends along a length direction of each of the plurality of heat exchanger tubes 20 and is connected to the end surface of the insertion-plate-type heat exchanger 100.
In one embodiment, the fixing structure 30 is located on a side surface and an end surface of the insertion-plate-type heat exchanger 100. The fixing structure 30 includes a side plate 31 and an end plate 32. The side plate 31 extends along a length direction of each of the plurality of insertion plates 10 and is connected to the side surface of the insertion-plate-type heat exchanger 100, and the end plate 32 extends along a length direction of each of the plurality of heat exchanger tubes 20 and is connected to the end surface of the insertion-plate-type heat exchanger 100.
In above embodiment, the side plate 31 and the end plate 32 are an integral structure.
To avoid a phenomenon that the plurality of heat exchanger tubes 20 and the plurality of insertion plates 10 are prone to displacement and deformation since no fixing structure is provided for protecting an insertion-plate-type heat exchanger 100, the fixing structure 30 is provided in the present disclosure. The fixing structure 30 is fixedly connected to the insertion-plate-type heat exchanger 100 and disposed around a periphery of the insertion-plate-type heat exchanger 100. The insertion-plate-type heat exchanger 100 includes the side surface and the end surface, and the fixing structure 30 includes the side plate 31 and the end plate 32. The side plate 31 is connected to the side surface of the insertion-plate-type heat exchanger 100, and the end plate 32 is connected to the end surface of the insertion-plate-type heat exchanger 100. In order to reduce connection processes between the side plate 31 and the end plate 32, the side plate 31 and the end plate 32 can be formed integrally, in which welding, riveting and other processes are eliminated, and the side plate 31 and the end plate 32 are stamped and formed integrally, improving an production efficiency, so that the insertion-plate-type heat exchanger 100 is firmer, and a service life of the insertion-plate-type heat exchanger 100 is prolonged.
In the present disclosure, the fixing structure 30 can be connected to the side surface of the insertion-plate-type heat exchanger 100, the end surface of the insertion-plate-type heat exchanger 100, or both the side surface and the end surface of the insertion-plate-type heat exchanger 100. Subsequent descriptions of specific structures of the side plate 31 and the end plate 32 can be based on the above description.
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The side plate 31 and the end plate 32 are not limited by being perpendicular to each other. Alternatively, an acute angle or an obtuse angle can be defined between the side plate 31 and the end plate 32, which is not limited herein.
Since the plurality of heat exchanger tubes 20 extends along an axis of the end plate 32, the side plate 31 is perpendicular to the plurality of heat exchanger tubes 20 along an extending direction of each of the plurality of heat exchanger tubes 20. Therefore, the side plate 31 is required to be fixedly connected to the side surface of the insertion-plate-type heat exchanger 100, and the plurality of heat exchanger tubes 20 are required to be inserted into the side plate 31, such that each of the plurality of heat exchanger tubes 20 can be further fixed.
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Methods of disposing the plurality of inserting holes 311 on the side plate 31 are diverse. For example, the side plate 31 is provided with a first edge portion 312. At least one of the plurality of inserting holes 311 passes through the first edge portion 312 to define an opening 3111, i.e., the inserting hole 311 passes through the side plate 31 (as shown in the first embodiment of
Methods of disposing the side plate 31 are diverse. For example, the first fixing portion 35 and the second fixing portion 36 connected to each other are disposed in the side plate 31. The second fixing portion 36 is bent relative to the first fixing portion 35 (as shown in the second embodiment of
A plurality of inserting holes 311 are arranged along an axis of the side plate 31 to form one row of the inserting hole 311. The plurality of inserting holes 311 on the side plate 31 can be arranged in one row, two rows, three rows, four rows or a plurality of rows according to the number of the rows of the plurality of inserting holes 100.
In order to facilitate inserting the plurality of heat exchanger tubes 20 into the plurality of inserting holes 311, a size of the opening 3111 is greater than a size of an end of the at least one of the plurality of inserting holes 311 away from the first edge portion. It is conducive to snapping and positioning the plurality of heat exchanger tubes 20 and reducing a friction in a mounting process. It is convenient to assemble the insertion plates 10 and the heat exchanger tubes 20.
In particular, when two or more rows of the plurality of inserting holes 311 are disposed on the side plate 31, the plurality of inserting holes 311 pass through the first edge portion 312 or the second edge portion 313 to define the opening 3111. In order to facilitate inserting the plurality of heat exchanger tubes 20, sizes of at least two of plurality of inserting holes 311 are different along a direction of each of the plurality of heat exchanger tubes 20 inserted into one of the plurality of inserting holes 311. It is conducive to realizing a connection between the plurality of inserting holes 311 and the plurality of heat exchanger tubes 20, thereby improving a compatibility performance of the side plate 31 for the plurality of heat exchanger tubes 20.
Furthermore, the fixing structure 30 is further provided with an installing hole 33, the installing hole 33 can allow the external machine 200 to be fixedly connected to the fixing structure 30 through the installing hole 33. When the side plate 31 is in a plate shape, the installing hole 33 can be disposed on the side plate 31 in the plate shape. When the side plate 31 is bent, the installing hole 33 can be disposed on the second fixing portion 36. Alternatively, the installing hole 33 cannot be disposed on the side plate 31 and can be disposed on the end plate 32, as long as the installing hole 33 can allow the external machine 200 to be fixedly connected to the fixing structure 30 through the installing hole 33, which is not limited herein.
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The above embodiments can be combined with each other to form new embodiments, which are not limited herein.
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Furthermore, the insertion-plate-type heat exchanger 100 further includes a middle plate 40. The insertion-plate-type heat exchanger 100 is more stable by arranging the middle plate 40. During a process of transportation, installation, and use, the plurality of heat exchanger tubes 20 and the plurality of insertion plates 10 can be protected, which is not prone to deformation and displacement, resulting in prolonging a service life of the insertion-plate-type heat exchanger 100.
In particular, the middle plate 40 is disposed between two side surfaces of the insertion-plate-type heat exchanger 100. A distance between the middle plate 40 and the side plate 31 is in a range of 250 mm to 900 mm, i.e., the distance between the middle plate 40 and the side plate 31 can be 250 mm, 400 mm, 600 mm, 800 mm, 900 mm and any value in a range of 250 mm to 900 mm, which is not limited herein.
A plurality of middle plates 40 can be disposed between two sides of the insertion-plate-type heat exchanger 100. A distance between adjacent two of the plurality of middle plates 40 can be in a range of 250 mm to 900 mm, i.e., the distance between adjacent two of the plurality of middle plates 40 can be 250 mm, 400 mm, 600 mm, 800 mm, 900 mm and any value in the range of 250 mm to 900 mm, which is not limited herein.
In the fixing structure 30 provided by the present disclosure, the first fixing portion 35 is fixedly connected to the plurality of heat exchanger tubes 20, the second fixing portion 36 is fixedly connected to the external machine 200, facilitating installing the insertion-plate-type heat exchanger 100 on the external machine 200 by the fixing structure 30, improving the installation flexibly of the insertion-plate-type heat exchanger 100, and having the wider application.
The various technical features of the above embodiments can be combined in any way. In order to make the description concise, not all possible combinations of the various technical features in the above embodiments have been described. However, as long as there is no contradiction in the combination of these technical features, they should be considered within the scope of the specification.
The above embodiments only express several embodiments of the present disclosure, and their descriptions are more specific and detailed, but should not be understood as limiting the scope of the disclosure. It should be pointed out that for ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the disclosure, which are within the scope of protection of the disclosure. Therefore, the scope of protection of the present disclosure should be based on the attached claims.
Number | Date | Country | Kind |
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202220611840.1 | Mar 2022 | CN | national |
This application is a continuation of international patent application No. PCT/CN2023/072348, filed on Jan. 16, 2023, which itself claims priority to Chinese patent application No. 202220611840.1, filed on Mar. 18, 2022, and titled “FIXING STRUCTURE AND INSERTION-PLATE-TYPE HEAT EXCHANGER HAVING SAME”. The contents of the above identified applications are hereby incorporated herein in their entireties by reference.
Number | Date | Country | |
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Parent | PCT/CN2023/072348 | Jan 2023 | WO |
Child | 18888184 | US |