The present invention relates in general to a lavatory fixture. More particularly, the present invention relates to a fixture pod assembly retained within an outlet of a lavatory fixture. Even more particularly, the present invention relates to a fixture pod assembly configured to retain a dispersion element and a sensor at the outlet of the fixture.
Fixtures in the current art include dispensing elements and sensors separately secured within the fixture at the distal end and opening of the fixture. For instance, sensors are usually secured within the fixture in a location inaccessible without taking apart the fixture. Similarly, dispensing elements are usually secured within the opening of the fixture so as to require taking apart the fixture or a tool specifically configured to engage the dispensing element. As a result, servicing of the sensors and the dispensing elements requires a complicated disassembly of the fixture in order to remove the sensor and dispensing element.
As such, there is a need in the art for a fixture pod assembly that is easily inserted and removed from the fixture for ease of installation and servicing. The fixture pod includes both a dispensing element and a sensor that can then be easily serviced after the fixture pod is removed from the fixture. The fixture pod assembly of the present invention allows for installation and servicing with minimal tooling and time. In addition, there is a need for a fixture pod assembly that includes the dispensing element and the sensor of a fixture in a single easy to remove location.
The present invention is directed to a lavatory unit or fixture having fixture pod assembly incorporating a dispersion element, such as an aerator or soap dispenser, and sensor. Additionally, the fixture pod assembly is easily inserted and retained within an outlet of the fixture with use of minimal equipment.
According to an embodiment of the invention, a fixture pod assembly retained within an outlet of a fixture includes a main body having an inlet, an outlet, and a cavity extending between the inlet and outlet, a dispersion element retained within the outlet of the main body, and a sensor disposed within an opening of the main body. The dispersion element may be either an aerator or a soap dispenser.
In accordance with another aspect of the invention, the main body of the fixture pod may include a framing member forming the periphery of the sensor opening and surrounding the sensor. The sensor may be secured to the framing member by at least one fastener. The main body may also include interfit elements extending laterally outward and into an interior of the fixture.
In accordance with yet another aspect of the invention, the main body may include an inner portion within an interior of the fixture, an outer portion disposed outside the interior of the fixture, and an intermediate portion disposed within the outlet of the fixture.
In accordance with another aspect of the invention, a channel may extend between the inlet and the outlet of the main body of the fixture pod assembly. The outlet and the channel may be aligned along an axis, while the inlet is oriented perpendicular to the axis. In other embodiments, the outlet and the channel may be aligned along an axis, while the inlet is oriented at an angle to the axis.
According to another embodiment of the invention, a lavatory unit includes a fixture and a fixture pod assembly retained within an outlet of the fixture. The fixture pod assembly includes a main body having an inlet and an outlet, a dispersion element retained within the outlet of the main body, and a sensor disposed within an opening of the main body. A supply line may extend through an interior of the fixture, more specifically from an inlet of the fixture to the inlet of the main body of the fixture pod assembly.
In accordance with yet another aspect of the invention, the main body of the fixture pod assembly may include a framing member as the periphery of the opening and surrounding the sensor. The sensor may be secured to the framing member via at least one fastener. In addition, the pod assembly may include locking dogs extending from the main body an into the interior of the fixture to assist in securing the fixture pod assembly within the outlet of the fixture.
In accordance with another aspect of the invention, a channel may extend between the inlet and outlet of the main body of the fixture pod assembly. The outlet and the channel may be aligned along an axis. Meanwhile, the inlet may be oriented at an angle to the axis. For example, the angle may be perpendicular to the axis or any angle between 0° and 90°.
According to yet another embodiment of the invention, a method of installing a fixture pod assembly in a fixture includes disposing a main body of the fixture pod assembly in an outlet of the fixture, inserting a dispersion element into an outlet of the main body of the fixture pod assembly, and inserting a sensor into an opening formed in the main body of the fixture pod assembly. In addition, a supply line may be secured to an inlet of the main body of the fixture pod assembly.
In accordance with another aspect of the invention, locking dogs may be inserted into an interior of the fixture. The locking dogs are oriented to extend laterally from the main body of the fixture pod assembly. The sensor may be secured to the main body of the fixture pod via at least one fastener. Further, the main body of the fixture pod assembly may be secured to the fixture via at least one fastener.
These and other aspects and objects of the present invention will be better appreciated and understood when considered in conjunction with the following description and the accompanying drawings. It should be understood, however, that the following description, while indicating preferred embodiments of the present invention, is given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the present invention without departing from the spirit thereof, and the invention includes all such modifications.
A clear conception of the advantages and features constituting the present invention, and of the construction and operation of typical mechanisms provided with the present invention, will become more readily apparent by referring to the exemplary, and therefore non-limiting, embodiments illustrated in the drawings accompanying and forming a part of this specification, wherein like reference numerals designate the same elements in the several views, and in which:
In describing the preferred embodiment of the invention which is illustrated in the drawings, specific terminology will be resorted to for the sake of clarity. However, it is not intended that the invention be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents which operate in a similar manner to accomplish a similar purpose. For example, the word connected, attached, or terms similar thereto are often used. They are not limited to direct connection but include connection through other elements where such connection is recognized as being equivalent by those skilled in the art.
The present invention and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments described in detail in the following description.
Throughout this description, various terms denoting direction, such as left and right, front and rear, up and down, top and bottom, and the like may be used. The directions are not intended to be limiting but are used to describe relationships of elements with respect to each other in the accompanying drawings. Unless mutually exclusive, it is contemplated that the elements may be reversed, for example, by turning a component around or upside down without deviating from the scope of the present invention.
Referring first to
In the representative embodiment of the invention, the main body 14 of the fixture 10 includes a first portion 15 extending upward from a first end 17 to a second end 19. In turn, the main body 14 includes a second portion 21 that extends outward from the second end 19 of the first portion 15 to the distal end 18 of the main body 14. While
The pod assembly 12 includes a main body 24, a dispensing element 26 and a sensor 28 coupled together and retained within the outlet 16 of the fixture 10.
As described above, the pod assembly 12 is partially disposed within the outlet 16 of the faucet 10. As such, the main body 24 of the pod assembly 12 includes an inner portion 24a disposed within an interior 30 of the main body 14 of the fixture 10, an outer portion 24b disposed outside the main body 14 of the fixture 10, and an intermediate portion 24c disposed between the inner and outer portions 24a, 24b. As shown in
In the representative embodiment of the invention, the inner portion 24a of the main body 24 is depicted as being generally rectangular in shape with four sidewalls 40. As discussed above, the inlet 32 of the pod assembly 12 is disposed in one of the sidewalls 40. As shown in
The aerator 26 is disposed within the outlet 34 of the pod assembly 12. In the representative embodiment of the invention, the aerator 26 is threadably engaged with the outlet 34 in order to secure the aerator 26 within the outlet 34. In other embodiments of the invention, the aerator 26 may be secured within the outlet 34 of the pod assembly 12 by other means. A distal end 44 of the supply line 20 is disposed within the inlet 32 of the pod assembly 12. As shown in
In the representative embodiment of the invention shown in
The sensor 28 extends through the sensor opening 48. While the representative embodiment of the invention depicts at least one fastener 54 to secure the sensor 28 to the framing member 50 of the pod assembly 12 and the fixture 10, it is contemplated that the sensor 28 may be secured to the framing member 50 by other methods. As shown in
In the representative embodiment of the invention, the intermediate portion 24c of the main body 24 is depicted as being circular in shape with a single circular sidewall 62. In other embodiments of the invention, the intermediate portion 24c may be in the form of any other shape having any number of sidewalls 62.
Referring next to
The pod assembly 112 is disposed within the outlet 116 of the main body 114, and a supply line 120 extends from the pod assembly 112, through the main body 114 of the fixture 110, and to an inlet 122 of the main body 114 of the fixture 110. The pod assembly 112 itself includes a main body 124, a dispensing element 126, and a sensor 128, all of which is retained within the outlet 116 of the fixture 110. While
The inner portion 124a of the main body 124 is depicted as being generally rectangular in shape and having the above discussed angled sidewall 140. In alternative embodiments of the invention, the inlet 132 may be disposed in any of the sidewalls of the inner portion 124a. Further, the inner portion 124a may be in the form of any shape with any number of sidewalls. Even further, while
As previously discussed, the pod assembly 112 includes a dispensing element 126 in the form of an aerator. The aerator 126 is disposed within the outlet 134 of the pod assembly 112. In the representative embodiment of the invention, the aerator 126 is secured within the outlet 134 via a threaded engagement. However, it is contemplated that other embodiments may use other methods to secure the aerator 126 within the outlet 134. A distal end 144 of the supply line 120 is secured within the inlet 132 of the pod assembly 112. In turn, the supply line 120 extends from the inlet 132 along the same axis as the inlet 132. Once again, while the representative embodiment of the invention illustrates a threaded engagement between the supply line 120 and the inlet 132, it is contemplated that other embodiments of the invention may secure the distal end 144 of the supply line 120 within the inlet 132 by other methods.
The outer portion 124b of the pod assembly 12 further includes a sensor mount 146 extending laterally from a front side 158 thereof. In other embodiments of the invention, the sensor mount 146 may extend from any side of the outer portion 124b. As shown in
The sensor 128 is fitted into the sensor opening 148 and extends into the interior 130 of the fixture 110. The sensor 128 is secured to the framing member 150 of the pod assembly 112 via at least one fastener 154. However, it is contemplated that other methods of coupling the sensor 128 and framing member 150 may be used in alternative embodiments of the invention. The sensor 128 includes a sensor housing 156 and a sensor board 152 disposed within a cavity 160 of the sensor housing 156.
In the representative embodiment of the invention, the intermediate portion 124c of the main body 124 of the pod assembly 12 is shown as being circular in shape with a single circular sidewall 162. However, it is contemplated that other embodiments of the invention may include an intermediate portion 124c of any shape with any number of sidewalls 162. The pod assembly 112 further includes interfit elements 164, such as locking dogs, extending from the sidewall 162 of the intermediate portion 124c. While
Next,
Similar to the main body 14 of the fixture 10 shown in
The main body 224 of the pod assembly 212 further includes an inlet 232 and an outlet 234. The inlet 232 is disposed in the inner portion 224a of the pod assembly 212, while the outlet 234 is disposed in the outer portion 224b of the pod assembly 212. A channel 236 extends between the inlet 232 and outlet 234. As shown in
The inner portion 224a of the main body 224 is depicted as being a mounting surface 240 oriented parallel to the outlet 216 of the faucet 210. The inlet 232 is formed in the mounting surface 240. In addition, a sensor opening 248 is formed through the mounting surface 240 to allow for the sensor 228 to be disposed therein. The outer portion 224b and the intermediate portion 224c both include a framing member 250 extending downward from the periphery of the mounting surface 240. The framing member 250 further surrounds the outlet 234 of the pod assembly and the channel 236 extending between the outlet 234 and the inlet 232. As discussed above, the soap dispenser 226 is disposed within the outlet 234 of the pod assembly 212.
The intermediate portion 224c further includes at least one extension portion 264 extending outward from the framing member 250. While
As discussed above, the sensor 226 is fitted into the sensor opening 248 and is located within the interior 230 of the fixture 210. The sensor 248 includes a sensor housing 256 and a sensor board 252. As shown in
The sensor housing 256 further includes an upper portion 256a and a lower portion 256b. The lower portion 256b of the sensor housing 256 is configured to extend through the opening 248 in the mounting surface 232 of the fixture pod assembly 212. In turn, the upper portion 256a is sized larger than the lower portion 256b so as to rest upon the mounting surface 232. Further, at least one fastener may be used to secure the upper portion 256a of the sensor housing 256 to the mounting surface 232 of the pod assembly 212.
In other embodiments of the invention, the sensors 28, 128, 228 described in the embodiments above may comprise a dual sensor technology including a time of flight sensor and a diffuse reflective sensor working in tandem to be adaptable to light, color and optimize battery life. The diffuse reflective sensor is always operating, but does so under lower power settings than most other sensors. Meanwhile, the time of flight sensor is more accurate in its detection and has fewer false activations than a diffuse reflective sensor. The time of flight sensor also uses more power than a diffuse reflective sensor. The two sensors work in concert with each other by having the diffuse reflective sensor always in operation. Once the diffuse reflective sensor detects the presence of something, the time of flight sensor is activated to ensure accurate activation of the fixture. By relying on the diffuse reflective sensor to activate the time of flight sensor, the sensor 28, 128, 228 is able to ensure accurate activation of the fixture and provide power optimization to preserve battery life.
The sensor board 52, 152, 252 may include software coding to regulate the dual sensor function of the sensors 28, 128, 228. In addition, the layout of the sensor board 52, 152, 252 is configured to minimize the size of the board 52, 152, 252 with both a time of flight sensor and a diffuse reflective sensor.
The components described above are preferably made of a light weight, durable material including aluminum, polyethylene, or the like.
Although the best mode contemplated by the inventors of carrying out the present invention is disclosed above, practice of the present invention is not limited thereto. It will be manifest that various additions, modifications and rearrangements of the features of the present invention may be made without deviating from the spirit and scope of the underlying inventive concept.
Moreover, the individual components need not be formed in the disclosed shapes, or assembled in the disclosed configuration, but could be provided in virtually any shape, and assembled in virtually any configuration. Furthermore, all the disclosed features of each disclosed embodiment can be combined with, or substituted for, the disclosed features of every other disclosed embodiment except where such features are mutually exclusive.
It is intended that the appended claims cover all such additions, modifications and rearrangements. Expedient embodiments of the present invention are differentiated by the appended claims.
The present application claims priority to U.S. Provisional Patent Application No. 62/768,301, filed on Nov. 16, 2018. The entire contents of which are incorporated by reference herein.
Number | Date | Country | |
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62768301 | Nov 2018 | US |