Flaker mill having high efficiency drive

Information

  • Patent Grant
  • 6349890
  • Patent Number
    6,349,890
  • Date Filed
    Monday, March 20, 2000
    25 years ago
  • Date Issued
    Tuesday, February 26, 2002
    23 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Crane; Daniel C.
    Agents
    • Hovey, Williams, Timmons & Collins
Abstract
The material processing mill includes a pair of rolls that each preferably have a smooth outer surface, such that material particles passing through the nip defined between the rolls are formed into flakes. One of the rolls is shiftable relative to the other, and shifting of the one roll is controlled by a roll positioning mechanism that includes a pair of piston and cylinder assemblies and associated spring reliefs. The rolls are each powered by a separate drive, which preferably includes a motor drivingly connected to the respective roll by a cogged belt. The drive for the shiftable roll particularly includes a motor base having a shiftable carrier to which the motor is fixed. The drive further includes a belt tensioning device, preferably in the form of a turnbuckle, that adjustably fixes the motor to the shiftable roll. Thus, the motor normally shifts with the shiftable roll, but the tensioning device may be used to adjust the spacing between the motor and shiftable roll to vary the tension on the belt. The piston and cylinder assemblies are single acting and are consequently capable of powering the shiftable roll in only one direction, and the motor base includes a biasing mechanism to urge the motor and roll in the opposite direction.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to material processing mills having a pair of rotating rolls between which material is processed. More particularly, the present invention concerns an improved drive arrangement that provides relatively high drive efficiency and unprecedented durability.




2. Discussion of Prior Art




A material processing mill (e.g., a flaker or roller mill) traditionally includes a pair of rolls defining a nip therebetween. One of the rolls is traditionally shiftable relative to the other so that the size of the nip can be varied. This not only permits adjustment of the nip size, but a spring relief may be provided so that the shiftable roll is yieldably maintained in the desired position and can shift relative to the other roll when a large object passes through the nip. Those ordinarily skilled in the art will also appreciate that the actual manner in which material passing through the nip is processed depends on, among other things, the size of the nip, the configuration of the roll, the speeds of the rolls, etc. For example, a roller mill typically includes a pair of corrugated rolls that rotate at different speeds to comminute the material. On the other hand, a flaker mill normally uses smooth rolls rotated at the same speed to press the material into flakes, although some flaker mills use corrugated rolls such as those used in the cattle feed industry.




In any case, conventional material processing mills have heretofore utilized a single belt drive to rotate both rolls. The standard mill drive includes a single stationary motor and, because the rolls desirably rotate in opposite directions, a “back-wrapped” V-belt. In other words, the belt is disposed along a serpentine path




It has been determined that this drive arrangement presents numerous problems. For example, drive components, such as bearing assemblies and shafts, have been known to fail prematurely. Furthermore, the standard mill drive is believed to be terribly inefficient.




OBJECTS AND SUMMARY OF THE INVENTION




Responsive to these and other problems, an important object of the present invention is to provide a drive for rotating the rolls of a material processing mill that is more efficient than standard mill drives. It is also an important object of the present invention to provide a mill drive that does not prematurely fail. Another important object of the present invention is to provide a material processing mill having these drive advantages. Yet another important object of the present invention is to provide a mill drive that is durable, simple in construction, and inexpensive.




In accordance with these and other objects, the present invention concerns a material processing mill that includes a separate drive for each of rolls. Each drive includes a motor, a rotatable drive member drivingly connected to the motor, a rotatable driven member fixed relative to the respective one of the rolls, and an endless positive drive element that drivingly connects the driven member to the drive member. Contrary to initial thoughts, this dual drive arrangement provides numerous unexpected advantages. For example, the elimination of the serpentine belt arrangement (required in a single drive mill to reverse the rotational direction of one of the rolls) surprisingly saves cost and simplifies the construction, even though two separate drives are provided. Moreover, the positive drive element used in each of the drives is believed to significantly improve the transfer of power from the motor to the respective roll. It is further believed that the individual drives will enjoy significantly longer maintenance free operation than conventional mill drives. This is apparently attributable to, among other things, the fact that the positive drive belt does not require the same degree of tensioning as the standard V-belt. Yet another advantage is the that the user is given greater flexibility on controlling the relative rotational speeds of the rolls.




The present invention also contemplates the use of a unique motor base that shiftably supports the motor associated with the shiftable roll. The motor includes a carrier to which the motor is fixed so that the motor is free to shift while rotating the shiftable roll. The motor and shiftable roll are preferably interconnected by an element tensioning device that is operable to adjust the tension of the element drivingly connecting the roll to the motor. The tensioning device adjustably fixes the motor relative to the shiftable roll so that the spacing between the motor and the shiftable roll is selectively variable. Thus, the motor and the shiftable roll shift together except when the tensioning device is adjusted to vary the tension of the belt. Because the motor normally shifts with the roll, the tension of the element remains constant as the roll shifts to its various positions. That is to say, if the motor did not shift with the roll, the tensioning device would need to be configured to “over-tension” the element when the roll is closest to the motor. This would ensure that the element would be sufficiently tensioned when the roll is furthest from the motor.




Other aspects and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments and the accompanying drawing figures.











BRIEF DESCRIPTION OF THE DRAWING FIGURES




A preferred embodiment of the invention is described in detail below with reference to the attached drawing figures, wherein:





FIG. 1

is a plan view of a flaking mill constructed in accordance with the principles of the present invention, particularly illustrating the separate drives for the processing rolls;





FIG. 2

is a side elevational view of the flaking mill;





FIG. 3

is a enlarged, fragmentary, plan view of a portion of the mill, particularly illustrating the motor base of the drive for the shiftable roll with the motor being removed;





FIG. 4

is a cross-sectional view of the motor base taken generally along line


4





4


of

FIG. 3

, particularly illustrating the biasing mechanism for urging the motor and shiftable roll in a direction corresponding to an increase in the nip; and





FIG. 5

is a cross-sectional view of the motor base taken generally along line


5





5


of

FIG. 3

, particularly illustrating the manner in which the carrier is shiftably supported on the mount.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The material processing mill


10


selected for illustration includes a pair of rotatable rolls


12


and


14


(shown primarily in phantom in

FIGS. 1 and 2

) defining a nip


16


therebetween. As will subsequently be indicated, material is delivered to the nip


16


, and the rolls


12


and


14


serve to process the material passing therethrough. The manner in which the material is processed depends on such factors as the configuration of the outer surfaces of the rolls, the relative speeds of the rolls, the size of the nip


16


, etc. In the illustrated embodiment, each of the rolls


12


and


14


has a smooth outer surface. Furthermore, the rolls


12


and


14


are the same size and rotate at the same speed. Material particles passing through the nip


16


are consequently pressed into flakes, and the illustrated mill


10


will consequently be referred to as a flaker mill. It will be appreciated, however, that the principles of the present invention are equally applicable to various other types of mills, as well as other mill configurations. For example, it is entirely within the ambit of the present invention to alternatively configure the mill


10


to comminute material particles passing therethrough. In this application, the mill would likely include two corrugated rolls rotated at different speeds (similar to a roller mill).




With the foregoing caveat in mind, the illustrated flaker mill


10


includes a frame


18


that has a generally rectangular configuration (see FIG.


1


). The frame includes a pair of spaced apart side beams


20


and


22


. Extending between the side beams are a pair of end beams


24


,


26


and a central beam


28


spaced equally between the end beams


24


and


26


. A pair of intermediate beams


30


and


32


interconnect the end beam


24


and the central beam


28


, with the intermediate beams


30


,


32


being parallel to the side beams


20


,


22


and spaced slightly apart on opposite sides of the longitudinal axis of the frame


18


. The beams


20


-


32


are all preferably formed of the same material and, as perhaps best shown in

FIG. 2

, each of the beams has a generally U-shaped cross section to present an upright web extending between a pair of horizontal flanges. The beams


20


-


32


are preferably formed of metal and interconnected by suitable means (e.g., welding), although other beam materials and assembly techniques may be used. In fact, the frame


18


may be entirely eliminated, if desired, and the other mill components may be mounted to any other suitable structure.




A generally box-like casing


34


is supported on the frame


18


between the end beam


26


and central beam


28


. The casing


34


houses the rolls


12


and


14


, such that material processing is generally contained within the casing


34


. In the usual manner, the casing


34


has a bottom discharge opening (not shown) or presents an entirely open bottom through which material exits the mill


10


. A material inlet conduit


36


projects upwardly from the top wall of the casing


34


as perhaps best shown in

FIG. 1

, the inlet conduit


36


is generally aligned with the nip


16


so that material flowing through the conduit


36


falls into the area between the rolls


12


and


14


. The conduit


36


has an upper flange


38


that connects to the flange


40


of a material hopper


42


(see FIG.


2


). In view of the foregoing, the operation of the flaker mill


10


relies on gravitational material flow from the hopper


42


and through the mill


10


.




A feeder


44


is associated with the inlet conduit


36


for controlling material flow to the casing


34


. As is customary, the feeder includes a motor


46


and a feeder drive


48


drivingly connecting the motor


46


to a rotatable element (not shown) extending across the conduit


36


(note, the rotatable element has been removed from

FIG. 1

so that the nip


16


is visible). The rotatable element traditionally comprises a corrugated roll (i.e., used in a so-called “roll feeder”) or a rotating shaft with radially projecting metal fingers (i.e., used in a so-called “pin feeder”). In any case, the rotatable element preferably controls the rate at which product is delivered to the rolls


12


and


14


and uniformly distributes the product along the entire length of the rolls. It is noted that the principles of the present invention are equally applicable to a mill that does not include a feeder. For example, material flow to the mill may alternatively be controlled upstream from the inlet conduit.




In the usual manner, one of the rolls


12


,


14


rotates about a fixed axis and the other rotates about a relatively shiftable axis so that the nip


16


may be adjusted, although the principles of the present invention are equally applicable to a mill having both rolls rotating about shiftable axes. With particular respect to the illustrated embodiment, the roll


14


is “fixed” so as to rotate about a stationary axis. A pair of fixed support arms


50


and


52


located exteriorly of the side walls of the casing


34


are mounted to the side beams


20


and


22


, respectively. The roll


14


is journaled for rotation between the arms


50


and


52


. On the other hand, the “shiftable” roll is rotatably supported between a pair of swingable arms


54


and


56


. As shown in

FIG. 2

, an arm support stand


58


mounted on the side beam


20


provides a laterally extending pivot


60


about which the arm


54


swings. Although not shown, the arm


56


is similarly supported. It is particularly noted that the roll


12


interconnects the swingable arms


54


and


56


and thereby causes them to swing together.




As is also customary, the flaker mill


10


includes a roll positioner that generally controls swinging of the arms


54


and


56


and thereby the location of the roll


12


. Those ordinarily skilled in the art will appreciate that this permits the user to adjust the nip


16


. In the preferred embodiment, the roll positioner includes a pair of linear power mechanisms


62


and


64


each being pivotally connected to an upwardly and outwardly inclined portion of a respective one of the arms


50


and


52


. The power mechanisms


62


and


64


are preferably hydraulic piston and cylinder assemblies, although other power mechanisms (e.g., a pneumatic piston and cylinder assemblies, a solenoid, etc.) may be used. It is also noted that the mill


10


may alternatively be provided with only one piston and cylinder assembly.




In the illustrated embodiment, the roll positioner includes a spring relief


66


that serves to yieldably maintain the shiftable roll


12


in the desired position. In particular, once the shiftable roll


12


has been positioned by the piston and cylinder assembly


62


and


64


, it is still capable of shifting away from the fixed roll


14


against the bias of relief


66


. This permits large objects to pass through the nip


16


without damaging the rolls


12


and


14


. In the conventional manner, the spring relief


66


includes a pair of springs


68


and


70


each being retained between a corresponding one of the swingable arms


54


and


56


and the rod end of a corresponding one of the piston and cylinder assemblies


62


and


64


. The swingable arms


54


and


56


are shiftably connected to the rods of the piston and cylinder assemblies


62


and


64


, respectively, with stops (not shown) being provided to limit such relative movement of the arms


54


and


56


in a direction toward the fixed arms


50


and


52


(i.e., in a rightward direction when viewing FIGS.


1


and


2


). Thus, the stops essentially define the position at which the shiftable roll


12


is yieldably maintained by the springs


68


and


70


. For example, when it is desired to increase the size of the nip


16


, the piston and cylinder assemblies


62


and


64


are extended. It will be appreciated that such shifting of the roll


12


should not compress or relieve the springs


68


and


70


because they shift with the arms.




In the illustrated embodiment, the piston and cylinder assemblies


62


and


64


are single acting, meaning they are powered in only one direction. It is particularly preferred that the assemblies


62


and


64


provide shifting power only as they retract, such that the roll


12


is only positively shifted by the assemblies


62


and


64


in a direction toward the fixed roll


14


. Of course, it is entirely within the ambit of the present invention to use double acting cylinders that serve to positively shift the roll


12


in both directions. In any case, once the shiftable roll


12


has been positioned as desired, the assemblies


62


and


64


are preferably hydraulically locked so that the roll


12


is prevented from further shifting except for that provided by the spring relief


66


.




Turning now to the means by which the rolls


12


and


14


are driven, the illustrated flaker mill


10


includes an inventive dual drive arrangement comprising separate drives


72


and


74


for the rolls


12


and


14


, respectively. Turning first to the drive


74


for the fixed roll


14


, a motor


76


is mounted in a conventional manner on a stationary motor base


77


fixed to the frame


18


. A drive sheave


78


mounted on the output shaft


80


of the motor


76


is entrained by a positive drive belt


82


(e.g., a cogged or toothed belt) (see FIG.


1


). The belt


82


also wraps around a relatively large driven sheave


84


fixed to the stub shaft


86


of the roll


14


. Proper tensioning of the belt


82


may be accomplished in any suitable manner. For example, the drive


74


may be provided with a spring-biased idler (not shown) that yieldably presses against the belt


82


. It is alternatively possible to configure the motor base


77


so that the motor


76


is adjustably fixed thereto. In this arrangement, the operator positions the motor


76


relative to the driven sheave


84


to suitably tension the belt


82


and then securely anchors the motor


76


to the base


77


. Only after the motor


76


is fixed to the base


77


is the drive


74


operated. Such a “belt-tensioning motor base” is available from Overly Haute Motor Base Company from Lebanon, Ohio under the designation adjustable steel motor rails. It is finally noted that the principles of the present invention are equally applicable to various other endless, positive drive elements for drivingly interconnecting the roll


14


and motor


76


(e.g., a chain).




The drive


72


for the shiftable roll


12


similarly includes a motor


88


, a drive sheave


90


fixed to the output shaft


92


of the motor


88


, a relatively larger driven sheave


94


fixed to the stub shaft


96


of the roll


12


, and a cogged belt


98


entraining the sheaves


90


and


94


. These drive components may be variously and alternatively configured as noted above with respect to the drive


74


.




Moreover, the drive


72


includes a motor base


100


that permits shifting of the motor


88


during mill operation. The base


100


generally includes a mount


102


fixed to the frame


18


and a carrier


104


shiftably supported on the frame


102


. As will subsequently be described, the carrier


104


fixedly supports the motor


88


thereon, such that the motor


88


is shiftable relative to the mount


102


and therefore the frame


18


.




Turning specifically to the preferred construction of the mount


102


, a footing


106


extends between and is fixed to the side beam


20


and intermediate beam


30


adjacent the end beam


24


(see FIGS.


3


-


4


). The footing


106


preferably comprises an inverted U-shaped channel that presents a flat top surface against which a pair of supports


108


and


110


are secured. As perhaps best shown in

FIGS. 4 and 5

, the preferred supports


108


and


110


are each L-shaped and fastened to the footing


106


by fasteners


112


. Extending between the upright flanges of the supports


108


,


110


are a pair of spaced apart rails


114


and


116


. The rail


114


preferably comprises a cylindrical shaft that has been turned down and then threaded adjacent its opposite ends. The threaded, reduced diameter ends of the rail


114


project through and outwardly beyond the supports


108


and


110


, and nuts


118


are received on the ends to secure the rail


114


between the supports


108


and


110


. The other rail


116


is preferably identical to the rail


114


and similarly fastened between the supports


108


and


110


by nuts


120


.




The carrier


104


includes a pair of elongated mounting plates


122


and


124


on which the motor


88


is fixedly supported. The plates


122


and


124


include fastener openings


126


and


128


(see FIG.


3


), respectively, with the motor


88


being fixed to the plates


122


,


124


by conventional nut and bolt assemblies


130


and


132


received in the respective openings


126


and


128


. It is noted that the illustrated mounting plates are rectangular in shape and are spaced apart a distance corresponding to the spacing between the feet of the motor


88


(e.g., see FIGS.


4


and


5


). Moreover, the plates


122


and


124


extend between and interconnect a pair of sleeves


134


and


136


, each of which is slidably received on a respective one of the rails


114


and


116


. As particularly shown in

FIG. 5

, the sleeve


134


includes bushings


138


and


140


adjacent opposite ends thereof, with each of the bushings


138


and


140


being fixed relative to the sleeve


134


and having an axial opening that corresponds with the exterior of the rail


114


so as to be slidable relative thereto. The bushings


138


and


140


are preferably fixed to the sleeve


134


by respective retaining pins


142


and


144


, although the bushings may be connected to the sleeve in any other suitable manner (e.g., welding, press fit, etc.). Although not shown, it will be appreciated that the sleeve


136


is similarly configured to be slidably supported on the rail


116


.




The motor base


100


further includes a biasing mechanism


146


as particularly shown in FIG.


4


. The preferred biasing mechanism


146


is configured to urge the motor


88


in a leftward direction (when viewing FIG.


4


). Most preferably, the biasing mechanism


146


includes a threaded rod


148


adjustably connected between the supports


108


and


110


. A bushing


150


is received on the rod


148


between the supports


108


and


110


, with the location of the bushing


150


preferably being adjusted by loosening the nuts


152


,


154


,


156


and then shifting the rod


148


relative to the supports


108


and


110


. A tube


158


is slidably received over the threaded rod


148


and includes an end cap


160


that cooperates with the bushing


150


to retain a helical spring


162


therebetween. A stop in the form of a pair of pins


164


are attached to the tube


158


adjacent the end opposite from the end cap


160


to abuttingly engage the bushing


150


and thereby limit movement of the tube


158


relative to the threaded rod


148


in a leftward direction (when viewing FIG.


4


). For purposes which will subsequently be described, the biasing mechanism


146


is configured to yieldably bias the motor


88


in a direction away from the rolls


12


,


14


. As shown in

FIG. 4

, the bushing


150


is located to ensure that the spring


162


is compressed when the motor


88


in its various operating positions.




It is noted that the motor base


100


described herein is only an illustrative example of the present invention. That is, the principles of the present invention are equally applicable to various other motor base designs and constructions. It is important, however, that the base included shiftable carrier on which the motor is fixedly supported so that the motor is moveable during operation. Possible alternatives to the illustrated construction include a carrier comprising a single flat plate that is mounted directly on the mill frame by rollers. It is also possible to utilize a different biasing mechanism (e.g., a torsion spring retained between the carrier and the mill frame).




The drive


72


for the shiftable roll


12


further includes a belt tensioning device that is used to remove excess slack from the belt


98


so as to ensure driving power is transmitted from the drive sheave


90


to the driven sheave


94


(see FIG.


2


). The tensioning device


166


is pivotally connected between a motor bracket


168


and an arm bracket


170


. Moreover, the preferred tensioning device


166


is rigid and has a fixed length, except during adjustment, such that the motor


88


and support arm


54


shift together. Thus, shifting movement of the motor


88


corresponds with that of the roll


12


. The illustrated tensioning device


166


comprises a turnbuckle that adjustably fixes the motor


88


relative to the roll


12


. The turnbuckle


166


may be lengthened or shortened to shift the motor


88


relative to the roll


12


and thereby adjust the tension of the belt


98


. The motor


88


is therefore normally fixed relative to the roll


12


and consequently shifts when the nip is adjusted or when large objects pass therethrough. Furthermore, the preferred tensioning device


166


ensures that the belt


98


remains suitably tensioned as the roll


12


shifts.




Because of the interconnection between the motor


88


and shiftable roll


12


, the biasing mechanism


146


yieldably urges the shiftable roll


12


in a direction away from the fixed roll


14


. However, the spring force provided by the mechanism


146


is sufficiently lower than the spring relief


66


so that the former does not effect the desired positioning of the roll


12


. It is again noted that the piston and cylinder assembly


62


and


64


are single acting into only the retracted condition. Accordingly, the biasing mechanism


146


serves to shift the roll


12


in a direction away from the fixed roll


14


. This is accomplished simply by relieving the pressure in the piston and cylinder assemblies


62


and


64


so that the spring


162


can cause the motor


88


and thereby the roll


12


to shift in a direction away from the fixed roll


14


. It is also noted that the spring relief


66


will not restrict such shifting movement provided by the biasing mechanism


146


.




Similar to the various other components of the mill


10


, it is entirely within the ambit of the present invention to utilize other variously configured belt tensioning devices. For example, the device may alternatively comprise a unique turnbuckle assembly having a large square-shaped tube with internally threaded caps receiving threaded rods fixed to the motor and the swingable arm. It is also possible to use a tensioning device comprising a series of interchangeable, fixed length rods that are pivotally connected between the motor and swingable arm, with the length of the rod used depending upon the amount of slack in the belt.




The operation of the mill


10


should be apparent from the foregoing description. Thus, it shall be sufficient to explain that the material from the hopper


42


is controllably fed to the nip


16


by the feeder


44


. The illustrated rolls


12


and


14


serve to press the material into flakes. If a large foreign object is delivered to the nip


16


, the shiftable roll


12


moves against the bias of the spring relief


66


so that the object may pass through the nip


16


without damaging rolls


12


,


14


. Of course, the motor


88


shifts with the roll


12


, with the tensioning device


166


maintaining the proper tension on the belt


98


during such shifting movement. If it is desired to adjust the nip


16


, the piston and cylinder assemblies


62


and


64


are retracted to decrease the nip


16


or the pressure is relieved in the assembly


62


and


64


so that the biasing mechanism


146


may shift the motor


88


and roll


12


in a direction to increase the nip


16


.




It is particularly noted that the drives


72


and


74


are nearly identical, in the sense that they utilize the same size motors and sheaves. Not only does this make these drive components interchangeable between the drives, it also makes it easier to operate the rolls


12


,


14


at the same speed. However, the use of separate drives also facilitates operation of the rolls at different speeds (e.g., in a roller mill application). It should also be noted that the rotation directional of the rolls


12


,


14


may easily be reversed (e.g., in a clogged or blocked nip situation).




The preferred forms of the invention described above are to be used as illustration only, and should not be utilized in a limiting sense in interpreting the scope of the present invention. Obvious modifications to the exemplary embodiments, as hereinabove set forth, could be readily made by those skilled in the art without departing from the spirit of the present invention.




The inventor hereby states his intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of the present invention as pertains to any apparatus not materially departing from but outside the literal scope of the invention as set forth in the following claims.



Claims
  • 1. A material processing mill comprising:a pair of rotatable rolls defining a material processing nip therebetween, at least one of the rolls being shiftable relative to the other so that the nip defined between the rolls is variable; and a pair of drives each configured to rotate a respective one of the rolls, wherein each of the drives includes a motor, a rotatable drive member drivingly connected to the motor, a rotatable driven member fixed relative to the respective one of the rolls, and an endless positive drive element that drivingly interconnects the driven member to the drive member, said positive drive element including a cogged belt, said drive for said at least one of the rolls including a motor base that supports the motor, said motor base including a shiftable carrier to which the motor is fixed so that the motor is free to shift while rotating said at least one of the rolls, said drive for said at least one of the rolls including an adjustable slack takeup device operable to tension the belt, said slack takeup device adjustably fixing the motor relative to said at least one of the rolls so that the spacing between the motor and said at least one of the rolls is variable, wherein the motor and said at least one of the rolls shift together except when the slack takeup device is adjusted to vary the spacing therebetween.
  • 2. A material processing mill as claimed in claim 1,said motor base including a biasing mechanism configured to yieldably bias the motor in a first direction.
  • 3. A material processing mill as claimed in claim 2, said motor being spaced from said at least one of the rolls in said first direction.
  • 4. A material processing mill comprising:a pair of rotatable rolls defining a material processing nip therebetween; at least one of the rolls being shiftable relative to the other so that the nip defined between the rolls is variable, a pair of drives each configured to rotate a respective one of the rolls, wherein each of the drives includes a motor, a rotatable drive member drivingly connected to the motor, a rotatable driven member fixed relative to the respective one of the rolls, and an endless positive drive element that drivingly interconnects the driven member to the drive member, said positive drive element including a cogged belt, said drive for said at least one of the rolls including a motor base that supports the motor, said motor base including a shiftable carrier to which the motor is fixed so that the motor is free to shift while rotating said at least one of the rolls, said motor base including a biasing mechanism configured to yieldably bias the motor in a first direction; and a roll positioning mechanism operable to shift said at least one of the rolls among a plurality of positions, said roll positioning mechanism including a single acting piston and cylinder assembly for effecting shifting of said at least one of the rolls in a second direction, with the first and second directions being generally opposite.
  • 5. A material processing mill comprising:a pair of rotatable rolls defining a material processing nip therebetween, at least one of the rolls being shiftable relative to the other so that the nip defined between the rolls is variable; and a drive for rotating said at least one of the rolls, said drive including a motor drivingly connected to said at least one of the rolls and a motor base that supports the motor, said motor base including a shiftable carrier to which the motor is fixed so that the motor is free to shift while rotating said at least one of the rolls, said motor being fixed relative to said at least one of the rolls so that the motor and said at least one of the rolls shift together.
  • 6. A material processing mill as claimed in claim 5; anda roll positioning mechanism operable to shift said at least one of the rolls among a plurality of positions.
  • 7. A material processing mill as claimed in claim 6,said roll positioning mechanism including a spring relief that yieldably maintains said at least one of the rolls in the position to which said at least one of the rolls has been shifted.
  • 8. A material processing mill comprising:a pair of rotatable rolls defining a material processing nip therebetween, at least one of the rolls being shiftable relative to the other so that the nip defined between the rolls is variable; and a drive for rotating said at least one of the rolls, said drive including a motor drivingly connected to said at least one of the rolls and a motor base that supports the motor, said motor base including a shiftable carrier to which the motor is fixed so that the motor is free to shift while rotating said at least one of the rolls, said drive including a rotatable drive member drivingly connected to the motor, a rotatable driven member spaced from the drive member and fixed relative to said at least one of the rolls, and an endless element that drivingly interconnects the driven member to the drive member when suitably tensioned, said drive further including an adjustable slack takeup device operable to suitably tension the endless element, said slack takeup device adjustably fixing the motor relative to said at least one of the rolls so that the spacing between the motor and said at least one of the rolls is variable, wherein the motor and said at least one of the rolls shift together except when the slack takeup device is adjusted to vary the spacing therebetween.
  • 9. A material processing mill as claimed in claim 8; anda frame on which the rolls and roll drive are supported, said base including a mount that is fixed to the frame and shiftably supports the carrier.
  • 10. A material processing mill as claimed in claim 9,said mount including a rail and said carrier including a sleeve slidably received on the rail.
  • 11. A material processing mill as claimed in claim 8,said motor base including a biasing mechanism configured to yieldably bias the motor in a first direction.
  • 12. A material processing mill as claimed in claim 11,said motor being spaced from said at least one of the rolls in said first direction.
  • 13. A material processing mill comprising:a pair of rotatable rolls defining a material processing nip therebetween, at least one of the rolls being shiftable relative to the other so that the nip defined between the rolls is variable, a drive for rotating said at least one of the rolls, said drive including a motor drivingly connected to said at least one of the rolls and a motor base that supports the motor, said motor base including a shiftable carrier to which the motor is fixed so that the motor is free to shift while rotating said at least one of the rolls. said motor base including a biasing mechanism configured to yieldably bias the motor in a first direction; and a roll positioning mechanism operable to shift said at least one of the rolls among a plurality of positions, said roll positioning mechanism including a single acting piston and cylinder assembly for effecting shifting of said at least one of the rolls in a second direction, with the first and second directions being generally opposite.
  • 14. A material processing mill comprising:first and second rotatable rolls defining a material processing nip therebetween, with the first roll being shiftable relative to the second roll so that the nip defined between the rolls is adjustable; a roll positioning mechanism operable to shift the first roll among a plurality of positions, said roll positioning mechanism including a spring relief that yieldably maintains the first roll in the position to which the first roll has been shifted; and first and second drives each configured to rotate a respective one of the first and second rolls, with the first drive including a first motor drivingly connected to the first roll and a first motor base that supports the first motor, said first motor base including a shiftable carrier to which the first motor is fixed so that the first motor is free to shift while rotating the first roll, said first drive including an endless element that drivingly interconnects the first roll to the first motor when suitably tensioned, said first drive further including an adjustable slack takeup device operable to suitably tension the endless element, said slack takeup device adjustably fixing the first motor relative to the first roll so that the spacing between the first motor and the first roll is variable, wherein the first motor and the first roll shift together except when the slack takeup device is adjusted to vary the spacing therebetween.
  • 15. A material processing mill as claimed in claim 14,said second drive including a fixed second motor drivingly connected to the second roll.
  • 16. A material processing mill as claimed in claim 15,said first drive including a first cogged belt drivingly interconnecting the first roll to the first motor, said second drive including a second cogged belt drivingly interconnecting the second roll to the second motor.
  • 17. A material processing mill as claimed in claim 14,said first motor base including a biasing mechanism configured to yieldably bias the first motor in a biasing direction.
  • 18. A material processing mill as claimed in claim 17,said first motor being spaced from the first roll in said biasing direction.
  • 19. A material processing mill comprising:first and second rotatable rolls defining a material processing nip therebetween, with the first roll being shiftable relative to the second roll so that the nip defined between the rolls is adjustable; a roll positioning mechanism operable to shift the first roll among a plurality of positions, said roll positioning mechanism including a spring relief that yieldably maintains the first roll in the position to which the first roll has been shifted, first and second drives each configured to rotate a respective one of the first and second rolls, with the first drive including a first motor drivingly connected to the first roll and a first motor base that supports the first motor, said first motor base including a shiftable carrier to which the first motor is fixed so that the first motor is free to shift while rotating the first roll, said first motor base including a biasing mechanism configured to yieldably bias the first motor in a biasing direction; and a roll positioning mechanism operable to shift the first roll among a plurality of positions, said roll positioning mechanism including a single acting piston and cylinder assembly for effecting shifting of the first roll in a powered direction, with the biasing and powered directions being generally opposite.
US Referenced Citations (4)
Number Name Date Kind
2023623 Straug Dec 1935 A
2366619 Harrison Jan 1945 A
3208678 Pick Sep 1965 A
5823452 Ballew et al. Oct 1998 A
Foreign Referenced Citations (1)
Number Date Country
554384 Feb 1957 BE
Non-Patent Literature Citations (3)
Entry
Overly Hautz Motor Base Company Dimension Sheet No. MR-200-2 (Published at least as early as Dec. 18, 1998).
The PT Motion Systems Distributor, “Pushing Belt Drive Efficiency”, pp. 35-38 (May/Jun. 1998).
Ferrel-Ross Brochure entitled “Materials Reduction, Recovery and Recycling for Industry and Government”, (Published at least as early as Dec. 18, 1998).