The present disclosure generally relates to gas cooktop, and, more specifically, to a gas burner with an electrode that provides ignition of a gas and measures ionization current.
According to one aspect of the present disclosure, a gas cooktop appliance includes a burner, a gas supply circuit in fluid communication with the burner, and a valve for controlling an amount of gas supplied to the burner from the gas supply circuit. An electrode is configured to provide an ignition spark and to obtain an ionization current. A control system is operably coupled with the valve and the electrode. The control system is configured to compare the ionization current to a setting of the valve and detect if a difference between the ionization current and the setting of the valve is outside a predetermined threshold. The control system is further configured to modify the amount of gas supplied to the burner until the difference is within the predetermined threshold.
According to another aspect of the present disclosure, a gas cooktop appliance includes a burner, a gas supply circuit in fluid communication with the burner, and a valve for controlling an amount of gas supplied to the burner from the gas supply circuit. An electrode is configured to provide an ignition spark and to obtain an ionization current. A translation module is configured to translate the ionization current to an analog voltage. A control system is operably coupled with the valve and the translation module. The control system is configured to compare the analog voltage to a setting of the valve and detect if a difference between the analog voltage and the setting of the valve is outside a predetermined threshold. The control system is further configured to modify the amount of gas supplied to the burner until the difference is within the predetermined threshold.
According to yet another aspect of the present disclosure, a gas cooktop appliance includes a burner, a gas supply circuit in fluid communication with the burner, and a valve for controlling an amount of gas supplied to the burner from the gas supply circuit. An electrode is configured to provide an ignition spark and to obtain an ionization current. A control system is operably coupled with the valve and the electrode. The control system is configured to monitor the ionization current and compare the ionization current to a predictive model stored in a memory of the control system to determine a presence of a cooking vessel on the burner. The control system to, upon determining an absence of the cooking vessel for a first predetermined amount of time, generate a signal to reduce the setting of the valve.
These and other features, advantages, and objects of the present disclosure will be further understood and appreciated by those skilled in the art by reference to the following specification, claims, and appended drawings.
In the drawings:
The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles described herein.
The present illustrated embodiments reside primarily in combinations of method steps and apparatus components related to a gas burner with an electrode that provides ignition of a gas and measures ionization current. Accordingly, the apparatus components and method steps have been represented, where appropriate, by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein. Further, like numerals in the description and drawings represent like elements.
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the disclosure as oriented in
The terms “including,” “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element preceded by “comprises a . . . ” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
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In some embodiments, the control system 100 (e.g., the processor 104) may be configured to automatically modify the valve setting and/or generate a notification for a user to manually modify the valve setting upon a determination that the present flame output is different than the expected flame output by the predetermined threshold (e.g., 5% difference or greater, 10% difference or greater, 15% difference or greater, 20% difference or greater, 25% difference or greater, or 30% difference or greater). Accordingly, accuracy of the valve setting may be maintained over the operational life of the gas cooktop appliance 10 such that a user input to the valve setting results in the expected flame output. The valve setting module 110 may receive inputs from the user interface 26. For example, the valve setting module 110 may receive inputs based on a setting selected on an associated one of the knobs 28 or other types of heat setting user inputs (e.g., buttons that select a specific temperature or setting that may be graphically generated on the display 32).
With reference now to
For example, upon a determination of the presence of the cooking vessel, the control system 100 (e.g., the processor 104) may be configured to modify the valve setting (e.g., to increase the present flame output). In some embodiments, the gas cooktop appliance 10 may have an active cooking setting (e.g., selectable via the user interface 26 and/or as a standard operation principle of the cooktop appliance 10) that permits automatic modification of the valve setting. In some embodiments, upon a determination of the absence of the cooking vessel, the control system 100 (e.g., the processor 104) may be configured to modify the valve setting. For example, if the valve setting is on and the flame is detected, a predetermined amount of time without the presence of the cooking vessel may result in the valve setting being turned down to a non-zero setting or completely off. In some embodiments, if the valve setting is on and the flame is detected, a predetermined amount of time without the presence of the cooking vessel may result in generating a notification to a user to adjust the valve setting or otherwise place the cooking vessel on the burner 12A. In some embodiments, the control system 100 may be configured to, if the valve setting is on and the flame is detected a predetermined amount of time without the presence of the cooking vessel, first generate a notification to a user or turn the burner down. Then after a second predetermined amount of time that is longer than the first predetermined amount of time, completely turn the valve off so that gas is no longer supplied to the burner 12A. The first predetermined amount of time may be 10 seconds or more, 15 seconds or more, 20 seconds or more, 30 seconds or more, or 1 minute or less and the second predetermined threshold may be double the first predetermined threshold (e.g., after an additional 10 seconds or more, 15 seconds or more, 20 seconds or more, 30 seconds or more, or 1 minute or less). In some embodiments, the control system 100 (e.g., the processor 104) may be configured to determine that the cooking vessel is only partially located over the burner 12A (i.e., that the cooking vessel is incorrectly placed on the burner 12A). Upon determining incorrect placement of the cooking vessel, the control system 100 (e.g., the processor 104) may be configured to generate a notification to the user and/or adjust (e.g., reduce) the valve setting.
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The disclosure herein is further summarized in the following paragraphs and is further characterized by combinations of any and all of the various aspects described therein.
According to one aspect of the present disclosure, a gas cooktop appliance includes a burner, a gas supply circuit in fluid communication with the burner, and a valve for controlling an amount of gas supplied to the burner from the gas supply circuit. An electrode is configured to provide an ignition spark and to obtain an ionization current. A control system is operably coupled with the valve and the electrode. The control system is configured to compare the ionization current to a setting of the valve and detect if a difference between the ionization current and the setting of the valve is outside a predetermined threshold. The control system is further configured to modify the amount of gas supplied to the burner until the difference is within the predetermined threshold.
According to another aspect, an ionization current is translated into an analog voltage by a translation module prior to being compared with a setting of a valve.
According to yet another aspect, a control system is further configured to monitor an analog voltage and compare the analog voltage to a predictive model stored in a memory of the control system to determine a presence of a cooking vessel on a burner.
According to still yet another aspect, a control system is further configured to, upon determining an absence of a cooking vessel for a first predetermined amount of time, reduce a setting of a valve.
According to another aspect, after the first predetermined amount of time, the setting of a valve is reduced to off.
According to yet another aspect, after the first predetermined amount of time, the setting of a valve is reduced to a lower, non-zero setting.
According to still yet another aspect, after a second predetermined amount of time that is greater than the first predetermined amount of time a setting of the valve is turned to off.
According to another aspect, a control system is further configured to, upon determining an absence of a cooking vessel for a first predetermined amount of time, generate a notification to a user.
According to yet another aspect, a control system includes a memory and a processor, the memory includes instructions that cause the processor to compare an analog voltage to a temperature profile of a setting of a valve.
According to another aspect of the present disclosure, a gas cooktop appliance includes a burner, a gas supply circuit in fluid communication with the burner, and a valve for controlling an amount of gas supplied to the burner from the gas supply circuit. An electrode is configured to provide an ignition spark and to obtain an ionization current. A translation module is configured to translate the ionization current to an analog voltage. A control system is operably coupled with the valve and the translation module. The control system is configured to compare the analog voltage to a setting of the valve and detect if a difference between the analog voltage and the setting of the valve is outside a predetermined threshold. The control system is further configured to modify the amount of gas supplied to the burner until the difference is within the predetermined threshold.
According to another aspect, a translation module includes a current-to-voltage converter circuit.
According to yet another aspect, a control system is further configured to monitor an analog voltage and compare the analog voltage to a predictive model stored in a memory of the control system to determine a presence of a cooking vessel on a burner.
According to still yet another aspect, a control system is further configured to, upon determining an absence of a cooking vessel for a first predetermined amount of time, reduce a setting of a valve.
According to another aspect, after the first predetermined amount of time, the setting of a valve is reduced to a lower, non-zero setting.
According to yet another aspect, after the second predetermined amount of time that is greater than the first predetermined amount of time, a setting of a valve is turned to off.
According to still yet another aspect, a control system is further configured to, upon determining an absence of a cooking vessel for a first predetermined amount of time, generate a notification to a user.
According to another aspect, the control system is further configured to generate the notification to a user audibly.
According to yet another aspect of the present disclosure, a gas cooktop appliance includes a burner, a gas supply circuit in fluid communication with the burner, and a valve for controlling an amount of gas supplied to the burner from the gas supply circuit. An electrode is configured to provide an ignition spark and to obtain an ionization current. A control system is operably coupled with the valve and the electrode. The control system is configured to monitor the ionization current and compare the ionization current to a predictive model stored in a memory of the control system to determine a presence of a cooking vessel on the burner. The control system to, upon determining an absence of the cooking vessel for a first predetermined amount of time, generate a signal to reduce the setting of the valve.
According to another aspect, the signal includes an alert for a user to manually reduce the setting of the valve.
According to yet another aspect, the signal is transmitted to the valve to automatically reduce the setting of the valve.
It will be understood by one having ordinary skill in the art that construction of the described disclosure and other components is not limited to any specific material. Other exemplary embodiments of the disclosure disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
For purposes of this disclosure, the term “coupled” (in all of its forms, couple, coupling, coupled, etc.) generally means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components. Such joining may be permanent in nature or may be removable or releasable in nature unless otherwise stated.
It is also important to note that the construction and arrangement of the elements of the disclosure as shown in the exemplary embodiments is illustrative only. Although only a few embodiments of the present innovations have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connectors or other elements of the system may be varied, and the nature or number of adjustment positions provided between the elements may be varied. It should be noted that the elements and/or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present innovations. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present innovations.
It will be understood that any described processes or steps within described processes may be combined with other disclosed processes or steps to form structures within the scope of the present disclosure. The exemplary structures and processes disclosed herein are for illustrative purposes and are not to be construed as limiting.
This application claims priority to and the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Application No. 63/387,378, filed on Dec. 14, 2022, entitled “FLAME IONIZATION DETECTION FOR PAN DETECTION AND POWER MANAGEMENT IN A GAS COOKTOP,” the disclosure of which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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63387378 | Dec 2022 | US |