The present disclosure relates to a flame producing assembly and more particularly a utility lighter in which the flame is directed downwards. Such a flame producing assembly can be used for example to ignite candles, barbecue grills, fireplaces or campfires. Another aspect of the disclosure involves a method for manufacturing such a flame producing assembly.
In order to light candles, a utility lighter is directed downwards, contrary to a light for lighting a cigarette for instance, in which the flame is directed upwards. So, to ignite a candle (or other device such as for example, a barbecue grill) while keeping the fingers and especially the thumb of the user away from the flame, the utility lighter must have a flame that is directed away from the activation button.
It is already known to use utility lighters provided with an extended wand at the end of where the flame emanates. These types of utility lighters typically have several components located inside the extended wand in order to ignite the flame, which leads to a complexity of the assembly during the manufacturing. Therefore, there is a need to provide a utility lighter which is easier to manufacture.
According to the present disclosure, a flame producing assembly is designed in such a way that it is easy to manufacture and that the flame is ignited away from the finger to a user. To this end, the flame producing assembly according to the disclosure includes a pocket lighter and a sub-unit assembly comprising an extended wand, a rigid support and an helical spring, the pocket lighter being connected to the sub-unit assembly, the pocket lighter includes a piezoelectric ignition device, the rigid support being located inside the extended wand, the rigid support having an longitudinal inner opening, the extended wand being electrically coupled to the piezoelectric ignition device, the pocket lighter being connected directly to the sub-unit assembly, and the helical spring extending along the longitudinal inner opening. Such a configuration of the components of the flame producing assembly has the advantage to be easily assembled to each other.
In various embodiments, one and/or the other of the following features may be incorporated in the flame producing assembly, alone or in mutual combination:
the helical spring extends along the entire length of the longitudinal inner opening, which has the advantage to facilitate the fabrication of a utility lighter;
the helical spring has a gas duct function, allowing a reduction in the number of elements required to provide a utility lighter;
the pocket lighter comprises a reservoir and the helical spring is in fluid communication with the reservoir, the gas being released from the reservoir can thus pass through the helical spring;
the helical spring comprises a material having electrical properties allowing the conveyance of the electric charge produced by the piezoelectric ignition device, the helical spring having therefore an electrical conduction function. Such a feature allows preventing the use of any electrical wiring;
the helical spring is electrically coupled to the piezoelectric ignition device, which allows the helical being an electrical conductor;
the rigid support comprises a protrusion and the extended wand comprises a recess, the recess being adapted to cooperate with the protrusion, such a cooperation allowing a good holding of the rigid support inside the extended wand;
the helical spring has a length comprised between 5 mm and 120 mm and an outer diameter comprised between 0.5 mm and 2 mm, the helical is therefore long enough to pass through the rigid support;
the helical spring comprises a first end portion and a second end portion, the second end portion being a diffuser, an additional diffuser being thus not necessary;
the rigid support extends along a longitudinal axis between a connecting end and a free end, wherein the extended wand extends along the longitudinal axis between a connecting end and a free end, wherein the helical spring has a first end portion and a second end portion, the second end portion being a diffuser protruding among the free end of the rigid support toward the free end of the extended wand along the longitudinal axis, such an arrangement providing a favorable space to ignite the flammable gas;
the helical spring has a pitch comprised between 0.1 mm and 0.6 mm;
the first end portion of the helical spring has a pitch comprised between 0.2 mm and 0.6 mm, the first end portion is thus well dimensioned to fulfill sufficient deformation for a proper electrical contact with the top of jet;
the second end portion of the helical spring has a pitch comprised between 0.2 mm and 0.6 mm, the second end portion is thus well dimensioned to fulfill a diffuser feature;
at least a portion of the helical spring being located in the longitudinal inner opening has a pitch smaller than the pitch of the top portion, to an extend that it facilitates the insertion of the helical spring in the rigid support;
the sub-unit assembly is rigid, which make it easier the assembly the snap-fit assembly between the sub-unit assembly and the pocket lighter;
the sub-unit assembly is snap-fitted to the pocket lighter, thereby allowing a large-scale production.
Another object of the present disclosure is a method for manufacturing a flame producing assembly, the flame producing assembly comprising a pocket lighter and sub-unit assembly, the sub-unit assembly being snap-fitted to the pocket lighter. A snap-fit assembly of the utility lighter has the advantage to be easily implemented and faster than the assemblies already known.
Furthermore, the sub-unit assembly comprises an extended wand and a rigid support, and the extended wand and the rigid support are snap-fitted together.
Other characteristics and advantages of the disclosure will readily appear from the following description of one embodiment, provided as non-limitative examples, in reference to the accompanying drawings.
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As it can be seen in
A protrusion 52 is provided on the external surface of the rigid support 44. This protrusion 52 cooperates with a recess 50 of the extended wand 42. The cooperation of these two elements holds the rigid support 44 in position inside the extended wand 42. The rigid support 44 is further provided with a first notch 72 and a second notch 74. The first notch 72 and the second notch 74 allow to assemble the sub-unit assembly 14 to the pocket lighter 12. Thus, the connection of the sub-unit assembly 14 to the pocket lighter 12 is possible by corresponding abutment 37. The first notch 72, the second notch 74 and the abutments 37 are snap-fitted together. When snap-fitted, this connection is not removable. The rigid support 44 comprises also a longitudinal inner opening 64. The longitudinal inner opening 64 extends along the longitudinal axis X and allows the helical spring 46 to pass inside. Thus, the helical spring 46 traverses from side to side the rigid support 44 through the longitudinal inner opening 64. The helical spring 46 is guided and maintained inside the extended wand 42 by the rigid support 44.
A shown in
Actually, as shown in
Besides, when assembled together, the helical spring 46, the rigid support 44 and the extended wand 42 extend concentrically around the longitudinal axis X, outside the pocket lighter 12. The arrangement being such that the helical spring 46 is the closest element from the longitudinal axis X, the extended wand 42 being the furthest element from the longitudinal axis X, and the rigid support 44 being located concentrically between the extended wand 42 and the helical spring 46. Therefore, as depicted in
the outer diameter D42 of the extended wand 42 can have a dimension comprised between 5 mm and 11 mm,
the outer diameter D44 of the rigid support 44 can have a dimension comprised between 4 mm and 10 mm,
the outer diameter D46 of the helical spring 46 can have a dimension comprised between 0.5 mm and 2 mm.
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The pitch of the three portions 58, 60, 62 of the helical spring 46 is comprised between 0.1 mm and 0.6 mm. The pitch of the middle portion 60 can be comprised between 0.1 mm and 0.2 mm. For example, the pitch of the middle portion 60 is 0.1 mm. The pitch of the first end portion 58 is comprised between 0.2 mm and 0.6 mm. The pitch of the second end portion 62 is comprised between 0.2 mm and 0.6 mm. Regarding the entire helical spring 46, the pitch of the middle portion 60 is always smaller than the pitch of the first end portion 58 and the pitch of the second end portion 62. Actually, the coils of the middle portion 60 are dead coils. In other words, the coils of the middle portion 60 are closer in sequence whereas coils of the first end portion 58 and the second end portion 62 are not. Such dimensioning has the following interesting features. In the area of the first end portion 58, the pitch is dimensioned such that the first end portion 58 easily contacts the upper end 26 of the jet 24. Indeed, the coils of the first end portion 58 are not close in sequence. The helical spring 46 can therefore be compressed in the first end portion 58. Thus, the helical spring 46 contacts the upper end 26 of the jet 24 in being in compression, which guarantees a suitable contact between these two members. In the area of the second end portion 62, the pitch is dimensioned in order to suitably diffuse the gas in the air and thus in order to create an easily flammable mixture of air and gas in the inner space 66. In other words, the second end portion 62 of the helical spring 46 is the gas diffuser of the utility lighter. Consequently, the helical spring 46 fulfills the function of diffuser for the utility lighter 10. In the area of the middle portion 60, the coils of the helical spring 46 delimit an inner duct 56. The inner duct 56 extends concentrically along the longitudinal axis X. The pitch of the helical spring 46 in the area of the middle portion 60 is so small that the gas cannot easily go through the coils. The gas is thus confined inside the helical spring 46 and thus inside the inner duct 56. Therefore, the helical spring 46 fulfills a function of gas duct for the utility lighter 10. In addition, the coils being closer in sequence in the middle portion 60, they create a rigid portion which facilitates the insertion of the helical spring 46 in the rigid support 44 during the assembly.
Actually, according to one embodiment, the pitches of the first end portion 58 and the second end portion 62 are identical. Therefore, the helical spring is symmetrical with respect to a perpendicular axis S through its middle along its length L4. The pitch of the first end portion 58 is similar to the pitch of the second end portion 62 in order to insert the helical spring 46 in any longitudinal direction inside the longitudinal inner opening 64 during the assembly of the sub-unit assembly 14. Any free end of the helical spring 46 can thus be inserted at first inside the longitudinal inner opening 64. Consequently, this feature facilitates the assembly of the sub-unit assembly 14 by avoiding a step of differentiation between the first end portion 58 and the second end portion 62. According to another embodiment, the pitches of the first end portion 58 and the second end portion 62 are not identical. However, in such a configuration, the pitch of the middle portion 60 is still smaller than the pitch of the first end portion 58 and the pitch of the second end portion 62.
As better shown in
The sub-unit assembly 14 thus assembled is rigid. Especially, the sub-unit assembly 14 is rigid enough to not bent and to keep a straight and elongated shape during the assembly between the sub-unit assembly 14 and the pocket lighter 12. The feature is made possible partly thanks to the rigid support 44 and the extended wand 42.
When the sub-unit assembly 14 and the pocket lighter are connected together, the ignition of a flame is as follow. A user pushes downwards the pusher 20. The piezoelectric ignition device 18 is thus actuated and creates a first electric potential on the electrode spring 22 and a second electric potential on the biased pivotal arm 36. The extension 48 contacting the electrode spring 22, the first electric potential is then transmitted to the extension 48. Because of the electrically conductive properties of the extended wand 42, the first electric potential is conducted along the extended wand, and especially until the tip 47 of the antenna 43. When the pusher 20 is pushed downwards, the biased pivotal arm 36 contacts the piezoelectric ignition device 18. The second electric potential is thus transmitted to the biased pivotal arm 36. Then, the second electric potential is transmitted to the jet 24. The second electric potential is therefore transmitted to the helical spring 46 through the upper end 26 of the jet 24. The helical spring 46 fulfills therefore a function of electrical conductor. The first electric potential and the second electric potential create therefore a potential difference which is favorable to the creation of an electrical arc in the interelectrode space. However, despite the electrical properties of the extended wand 42, there is no risk of electric shock for a user, since the first pole 30 is surrounded by the body 17 of the pocket lighter 12. The body 17 being made of a non-electrically conductive material, the user cannot therefore touch the first pole 30. In the meantime, when the pusher 20 is pushed downwards, it actuates the biased pivotal arm 36 which raises the jet 24. The jet 24 releases the valve 34. As a result, the gas is released from the reservoir 16 and through the jet 24 and the helical spring 46 until the second end portion 62 of the helical spring 46. The mixture of gas and air thus created in the inner space 66 then catches fire should it meets the electrical arc.
The molded piece 33 comprises two protrusions 39, which allows it to be snap-fitted to the body 17 of the pocket lighter 12. When snap-fitted, this connection between the molded piece 33 and the body 17 is not removable.
This second embodiment provides another advantage that consists on a greater precision of positioning of this molded piece 33 with respect to the pocket lighter 12 and therefore to the jet 24. Thus, the achievement of a good sealing between the upper part 26 of the jet 24 and the cylindrical seal 40 is facilitate.
The disclosure further concerns a method for manufacturing a flame producing assembly. The method consists first to provide the sub-unit assembly 14. To this aim, the helical spring 46 is inserted inside the rigid support 42. Then, this set is snap-fitted inside the extended wand 42, forming therefore the sub-unit assembly 14. After that, the sub-unit assembly 14 according to the first embodiment, is snap-fitted on the cover 35 of the pocket lighter 12, the cover 35 being previously attached to the body 17 of the pocket lighter 12. According to the second embodiment, the sub-unit assembly is snap-fitted directly on the body 17 of the pocket lighter 12. In this way, according to either the first or the second embodiment, the sub-unit assembly 14 is fixedly attached to the pocket lighter 12. Such an assembly has the advantage to be easily implemented. In addition, the assembly of the utility lighter 10 according to the second embodiment has the advantage to be easier assembled than the utility lighter 10 according to the first embodiment, the preliminary fixing step of the cover 35 on the body 17 not being required. An assembly on an automatic machine for producing several flames producing assembly is therefore achievable.
This application is a continuation application of U.S. patent application Ser. No. 16/468,339, filed Jun. 11, 2019, which is a national stage entry application of PCT/EP2016/080851, filed Dec. 13, 2016, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | 16468339 | Jun 2019 | US |
Child | 17206765 | US |