Claims
- 1. A flame retardant composition which comprises
(a) a polymer substrate, and (b) an effective flame retarding amount of a synergistic mixture of
(i) a hindered amine of formula A 16wherein E is alkoxy of 1 to 18 carbon atoms, cycloalkoxy of 5 to 12 carbon atoms or aralkoxy of 7 to 15 carbon atoms, or E is —O—T—(OH)b, T is a straight or branched chain alkylene of 1 to 18 carbon atoms, cycloalkylene of 5 to 18 carbon atoms, cycloalkenylene of 5 to 18 carbon atoms, a straight or branched chain alkylene of 1 to 4 carbon atoms substituted by phenyl or by phenyl substituted by one or two alkyl groups of 1 to 4 carbon atoms; b is 1, 2 or 3 with the proviso that b cannot exceed the number of carbon atoms in T, and when b is 2 or 3, each hydroxyl group is attached to a different carbon atoms of T; R is hydrogen or methyl, m is 1 to 4, when m is 1, R2 is hydrogen, C1-C18alkyl or said alkyl optionally interrupted by one or more oxygen atoms, C2-C12alkenyl, C6-C10aryl, C7-C18aralkyl, glycidyl, a monovalent acyl radical of an aliphatic, cycloaliphatic or aromatic carboxylic acid, or a carbamic acid, preferably an acyl radical of an aliphatic carboxylic acid having 2-18 C atoms, of a cycloaliphatic carboxylic acid having 5-12 C atoms or of an aromatic carboxylic acid having 7-15 C atoms, or 17wherein x is 0 or 1, 18wherein y is 2-4; when m is 2, R2 is C1-C12alkylene, C4-C12alkenylene, xylylene, a divalent acyl radical of an aliphatic, cycloaliphatic, araliphatic or aromatic dicarboxylic acid or of a dicarbamic acid, preferably an acyl radical of an aliphatic dicarboxylic acid having 2-18 C atoms, of a cycloaliphatic or aromatic dicarboxylic acid having 8-14 C atoms, or of an aliphatic, cycloaliphatic or aromatic dicarbamic acid having 8-14 C atoms; 19wherein D1 and D2 are independently hydrogen, an alkyl radical containing up to 8 carbon atoms, an aryl or aralkyl radical including 3,5-di-t-butyl-4-hydroxybenzyl radical, D3 is hydrogen, or an alkyl or alkenyl radical containing up to 18 carbon atoms, and d is 0-20; when m is 3, R2 is a trivalent acyl radical of an aliphatic, unsaturated aliphatic, cycloaliphatic, or aromatic tricarboxylic acid; when m is 4, R2 is a tetravalent acyl radical of a saturated or unsaturated aliphatic or aromatic tetracarboxylic acid including 1,2,3,4-butanetetracarboxylic acid, 1,2,3,4-but-2-enetetracarboxylic, and 1,2,3,5- and 1,2,4,5-pentanetetracarboxylic acid; or wherein the hindered amine compound is a mixture of N,N′,N′″-tris{2,4-bis[(1-hydrocarbyloxy-2,2,6,6-tetramethylpiperidin-4-yl)alkylamino]-s-triazin-6-yl}-3,3′-ethylenediiminodipropylamine; N,N′,N″-tris{2,4-bis[(1-hydrocarbyloxy-2,2,6,6-tetramethylpiperidin-4-yl)alkylamino]-s-triazin-6-yl}-3,3′-ethylenediiminodipropylamine, and bridged derivatives as described by formulas I, II, IIA and IIIR1NH—CH2CH2CH2NR2CH2CH2NR3CH2CH2CH2NHR4 (I)T—E1—T1 (II)T—E1 (IIA)G—E1—G1—E1—G2 (III)where in the tetraamine of formula I R1 and R2 are the s-triazine moiety E; and one of R3 and R4 is the s-triazine moiety E with the other of R3 or R4 being hydrogen, E is 20R is methyl, propyl, cyclohexyl or octyl, preferably cyclohexyl, R5 is alkyl of 1 to 12 carbon atoms, preferably n-butyl, where in the compound of formula II or IIA when R is propyl, cyclohexyl or octyl, T and T1 are each a substituted by R1-R4 as is defined for formula I, where
(1) one of the s-triazine moieties E in each tetraamine is replaced by the group E1 which forms a bridge between two tetraamines T and T1, E1 is 21(2) the group E1 can have both termini in the same tetraamine T as in formula IIA where two of the E moieties of the tetraamine are replaced by one E1 group, or (3) all three s-triazine substituents of tetraamine T can be E1 such that one E1 links T and T1 and a second E1 has both termini in tetraamine T, L is propanediyl, cyclohexanediyl or octanediyl; where in the compound of formula III G, G1 and G2 are each tetraamines substituted by R1-R4 as defined for formula I, except that G and G2 each have one of the s-triazine moieties E replaced by E1, and G1 has two of the triazine moieties E replaced by E1, so that there is a bridge between G and G1 and a second bridge between G1 and G2; which mixture is prepared by reacting two to four equivalents of 2,4-bis[(1-hydrocarbyloxy-2,2,6,6-piperidin-4-yl)butylamino]-6-chloro-s-triazine with one equivalent of N,N′-bis(3-aminopropyl)ethylenediamine; or the hindered amine is a compound of the formula IIIb 22in which the index n ranges from 1 to 15; R12 is C2-C12alkylene, C4-C12alkenylene, C5-C7cycloalkylene, C5-C7cycloalkylenedi(C1-C4alkylene), C1-C4alkylenedi(C5-C7cycloalkylene), phenylenedi(C1-C4alkylene) or C4-C12alkylene interrupted by 1,4-piperazinediyl, —O— or >N—X1 with X1 being C1-C12acyl or (C1-C12alkoxy)carbonyl or having one of the definitions of R14 given below except hydrogen; or R12 is a group of the formula (Ib′) or (Ic′); 23with m being 2 or 3, X2 being C1-C18alkyl, C5-C12cycloalkyl which is unsubstituted or substituted by 1, 2 or 3 C1-C4alkyl; phenyl which is unsubstituted or substituted by 1, 2 or 3 C1-C4alkyl or C1-C4alkoxy; C7-C9phenylalkyl which is unsubstituted or substituted on the phenyl by 1, 2 or 3 C1-C4alkyl; and the radicals X3 being independently of one another C2-C12alkylene; R13, R14 and R15, which are identical or different, are hydrogen, C1-C18alkyl, C5-C12cycloalkyl which is unsubstituted or substituted by 1, 2 or 3 C1-C4alkyl; C3-C18alkenyl, phenyl which is unsubstituted or substituted by 1, 2 or 3 C1-C4alkyl or C1-C4alkoxy; C7-C9phenylalkyl which is unsubstituted or substituted on the phenyl by 1, 2 or 3 C1-C4alkyl; tetrahydrofurfuryl or C2-C4alkyl which is substituted in the 2, 3 or 4 position by —OH, C1-C8alkoxy, di(C1-C4alkyl)amino or a group of the formula (Ie′); 24with Y being —O—, —CH2—, —CH2CH2— or >N—CH3, or —N(R14)(R15) is additionally a group of the formula (Ie′); the radicals A are independently of one another —OR13, —N(R14)(R15) or a group of the formula (IIId); 25X is —O— or >N—R16; R16 is hydrogen, C1-C18alkyl, C3-C18alkenyl, C5-C12cycloalkyl which is unsubstituted or substituted by 1, 2 or 3 C1-C4alkyl; C7-C9phenylalkyl which is unsubstituted or substituted on the phenyl by 1, 2 or 3 C1-C4alkyl; tetrahydrofurfuryl, a group of the formula (IIIf), 26or C2-C4alkyl which is substituted in the 2, 3 or 4 position by —OH, C1-C8alkoxy, di(C1-C4alkyl)amino or a group of the formula (Ie′); R11 has one of the definitions given for R16; and the radicals B have independently of one another one of the definitions given for A;
(ii) a brominated and/or phosphorus containing flame retardant with the proviso that when the polymeric substrate is polypropylene, the flame retardant is not a halogenated hydrocarbyl phosphate or phosphonate.
- 2. A composition according to claim 1 wherein the polymer substrate is selected from the group of resins consisting of the polyolefins, the thermoplastic olefins, styrenic polymers and copolymers, and ABS.
- 3. A composition according to claim 2 wherein the polymer substrate is polypropylene, polyethylene, thermoplastic olefin (TPO), ABS and high impact polystyrene.
- 4. A composition according to claim 3 wherein the polymer substrate is polypropylene, polyethylene or thermoplastic olefin (TPO).
- 5. A composition according to claim 1 wherein the effective flame retarding amount of a hindered amine of component (i) is 0.05 to 10% by weight based on the polymer substrate.
- 6. A composition according to claim 5 wherein the effective flame retarding amount of a hindered amine of component (i) is 0.5 to 8% by weight based on the polymer substrate.
- 7. A composition according to claim 6 wherein the effective flame retarding amount of a hindered amine of component (i) is 0.5 to 2% by weight based on the polymer substrate.
- 8. A composition according to claim 1 where in the hindered amine of formula A of component (i) E is alkoxy of 1 to 18 carbon atoms, cycloalkoxy of 5 to 12 carbon atoms or aralkoxy of 7 to 15 carbon atoms.
- 9. A composition according to claim 8 wherein E is methoxy, propoxy, cyclohexyloxy or octyloxy.
- 10. A composition according to claim 9 wherein E is propoxy, cyclohexyloxy or octyloxy.
- 11. A composition according to claim 10 wherein E is cyclohexyloxy.
- 12. A composition according to claim 1 wherein the effective flame retarding amount of the synergistic mixture of component (b) is 0.5 to 30% by weight based on component (a).
- 13. A composition according to claim 1 wherein the flame retardant component (ii) is selected from the group consisting of
polybrominated diphenyl oxide (DE-60F) decabromodiphenyl oxide (DBDOP), bis(2,3-dibromopropyl ether) of bisphenol A (PE68), ammonium polyphosphate (APP) or (HOSTAFLAM® AP750), resorcinol diphosphate oligomer (RDP), brominated epoxy resin, ethylene-bis(tetrabromophthalimide) (BT93), 1,2-bis(tribromophenoxy)ethane (FF680), and tetrabromo-bisphenol A (SAYTEX® RB100).
- 14. A composition according to claim 13 wherein the flame retardant compound (ii) is ammonium polyphosphate or decabromodiphenyl oxide.
- 15. A composition according to claim 1 wherein the coadditive is a phosphorus compound selected from the group consisting of tris(2,4-di-tert-butylphenyl) phosphite, bis(2,4-di-tert-butyl-6-methylphenyl) ethyl phosphite, 2,2′,2″-nitrilo[triethyl-tris-(3,3′,5,5′-tetra-tert-butyl-1,1′-biphenyl-2,2′-diyl) phosphite], tetrakis(2,4-di-butylphenyl) 4,4′-biphenylene-diphosphonite, tris(nonylphenyl) phosphite, bis(2,4-di-tert-butylphenyl) pentaerythrityl diphosphite, 2,2′-ethylidenebis(2,4-di-tert-butylphenyl) fluorophosphite and 2-butyl-2-ethylpropan-1,3-diyl 2,4,6-tri-tert-butylphenyl phosphite; or a UV absorber selecte from the group consisting of 2-(2-hydroxy-3,5-di-α-cumylphenyl)-2H-benzotriazole, 2-(2-hydroxy-5-methylphenyl)-2H-benzotriazole, 5-chloro-2-(2-hydroxy-3,5-di-tert-butylphenyl)-2H-benzotriazole, 2-(2-hydroxy-3,5-di-tert-amylphenyl)-2H-benzotriazole, 2-(2-hydroxy-3-α-cumyl-5-tert-octylphenyl)-2H-benzotriazole, 2,4-di-tert-butylphenyl 3,5-di-tert-butyl4-hydroxybenzoate, 2-hydroxy-4-n-octyloxybenzophenone and 2,4-bis(2,4-dimethyphenyl)-6-(2-hydroxy-4-octyloxyphenyl)-s-triazine.
- 16. A composition according to claim 1 wherein the NOR or NOROL hindered amine of component (i) is
(a) the mixture of compounds of formula I, II, IIA and III where R is cyclohexyl; (b) 1-cyclohexyloxy-2,2,6,6-tetramethyl-4-octadecylaminopiperidine; (c) bis(1-octyloxy-2,2,6,6-tetramethylpiperidin-4-yl) sebacate; (d) 2,4-bis[(1-cyclohexyloxy-2,2,6,6-tetramethylpiperidin-4-yl)butylamino]-6-(2-hydroxyethylamino-s-triazine; (e) bis(1-cyclohexyloxy-2,2,6,6-tetramethylpiperidin-4-yl) adipate; (f) the oligomeric compound which is the condensation product of 4,4′-hexamethylenebis(amino-2,2,6,6-tetramethylpiperidine) and 2,4dichloro-6-[(1-octyloxy-2,2,6,6-tetramethylpiperidin-4-yl)butylamino]-s-triazine end-capped with 2-chloro-4,6-bis(dibutylamino)-s-triazine; (g) the oligomeric compound which is the condensation product of 4,4′-hexamethylenebis(amino-2,2,6,6-tetramethylpiperidine) and 2,4-dichloro-6-[(1-cyclohexyloxy-2,2,6,6-tetramethylpiperidin-4-yl)butylamino]-s-triazine end-capped with 2-chloro-4,6-bis(dibutylamino)-s-triazine; (h) 2,4-bis[(1-cyclohexyloxy-2,2,6,6-piperidin-4-yl)butylamino]-6-chloro-s-triazine; (i) 1-(2-hydroxy-2-methylpropoxy)-4-octadecanoyloxy-2,2,6,6-tetramethylpiperidine; or (j) the compound of formula 27
- 17. A composition according to claim 16 wherein the NOR or NOROL hindered amine of component (i) is
(a) the mixture of compounds of formula I, II, IIA and III where R is cyclohexyl; (c) bis(1-octyloxy-2,2,6,6-tetramethylpiperidin-4-yl) sebacate; (i) 1-(2-hydroxy-2-methylpropoxy)-4-octadecanoyloxy-2,2,6,6-tetramethylpiperidine; or (j) the compound of formula 28
Parent Case Info
[0001] This application claims the benefit under 35 USC 119(e) of U.S. Provisional Application Serial No. 60/051,331, filed on Jun. 30, 1997; and is a continuation-in-part of application Ser. No. 09/104,718, filed on Jun. 25, 1998.
Provisional Applications (1)
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Number |
Date |
Country |
|
60051331 |
Jun 1997 |
US |
Continuations (1)
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Number |
Date |
Country |
Parent |
09502239 |
Nov 1999 |
US |
Child |
10207674 |
Jul 2002 |
US |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
09104718 |
Jun 1998 |
US |
Child |
09502239 |
Nov 1999 |
US |