The invention relates to flame simulating assemblies for use in electric or gas fireplaces and, in particular, to a flame simulating assembly having a simulated fuel bed and including a reflector positioned in front of the simulated fuel bed.
In general, known flame simulating devices have been primarily directed to simulating flames arising from simulated burning fuel, positioned in a simulated fuel bed. Usually the simulated fuel bed includes a simulation of a burning ember bed forming part of the simulated burning fuel, or positioned below the simulated burning fuel. Typically, the simulated burning fuel and the simulated ember bed are intended to resemble burning logs or burning coal. Where, as is usually the case, the simulated fuel bed is positioned at the front of the flame simulating assembly, the realistic simulation of burning fuel can contribute significantly to the overall effect achieved by the flame simulating assembly.
Positioning a static reflector inside the simulated fuel bed is known. Such positioning of a static reflector is disclosed in U.K. Patent No. 414,280 (Davis et al.), U.K. Patent No. 1,186,655 (Reed et al.), U.S. Pat. No. 1,992,540 (Newton), U.S. Pat. No. 3,699,697 (Painton), U.S. Pat. No. 3,978,598 (Rose et al.), and U.S. Pat. No. 4,890,600 (Meyers). In each of these patents, however, a static reflector is positioned inside a structure which forms all or a portion of a simulated fuel bed.
Positioning a movable reflector inside a simulated ember bed is disclosed in PCT Application No. PCT/CA99/00190 (Hess and Purton), filed on Mar. 4, 1999. This application discloses apertures positioned in the simulated ember bed to allow light reflected by the movable reflector to be reflected onto the simulated burning fuel.
There is a continuing need for a flame simulating assembly that more realistically simulates burning logs or coal, and burning embers of burning logs or coal.
In a broad aspect of the present invention, there is provided a flame simulating assembly for providing an image of flames. The flame simulating assembly has a simulated fuel bed, a light source, and a screen with a front surface disposed behind the simulated fuel bed for transmitting light from the light source through the front surface so that the image of flames is transmitted through the front surface. In addition, the flame simulating assembly includes a dynamic reflector disposed in front of the simulated fuel bed with a plurality of reflective surfaces and an axis about which the reflective surfaces rotate. The dynamic reflector is positioned in a path of light from the light source to the simulated fuel bed, for reflecting light from the light source to the simulated fuel bed.
In another aspect, the flame simulating assembly additionally includes a simulated grate disposed in front of the dynamic reflector. The simulated grate has an inner side disposed opposite an outer side thereof, and the inner side is positioned adjacent to the dynamic reflector. Also, the inner side of the simulated grate has a static reflective surface for reflecting light from the light source onto the simulated fuel bed.
In another of its aspects, the flame simulating assembly additionally includes a flicker element positioned in a path of light from the light source to the screen, to produce an image of flickering flames transmittable through the front surface of the screen.
In yet another aspect, the simulated fuel bed includes a simulated ember bed and one or more simulated fuel elements disposed above the simulated ember bed. Also, the simulated ember bed includes a translucent portion positioned in the path of light between the light source and the dynamic reflector, so that light from the light source is transmittable through the translucent portion.
In yet another aspect, the simulated fuel bed includes a simulated ember bed and one or more simulated fuel elements disposed above the simulated ember bed. The simulated ember bed includes a plurality of apertures positioned in the path of light from the light source to the dynamic reflector, so that light from the light source is transmittable through the apertures.
In another of its aspects, the present invention provides a flame simulating assembly having a simulated fuel bed, a bottom wall element, and a light source. The simulated fuel bed includes a simulated ember bed and one or more simulated fuel elements positioned above the simulated ember bed. The simulated ember bed is positioned at least partially above the bottom wall element and seated directly on the bottom wall element. Also, the simulated ember bed and the bottom wall element at least partially define a compartment located substantially inside the simulated ember bed. The simulated ember bed includes a front portion positioned in a path of light from the light source and adapted to permit light to be transmitted therethrough. The flame simulating assembly also includes a front wall which includes an observation zone and is positioned in front of the simulated fuel bed. The observation zone permits observation of the simulated fuel bed. Finally, the flame simulating assembly includes a dynamic reflector positioned above the bottom wall element, outside the compartment, and between the simulated ember bed and the front wall. The dynamic reflector is positioned in the path of light from the light source for reflecting light from the light source onto the simulated fuel bed. In addition, the dynamic reflector includes an axis and a number of reflective surfaces which rotate about the axis, for causing light from the light source to flicker and to be reflected onto the simulated fuel bed.
The invention will be better understood with reference to the drawings, in which:
Reference is first made to
The flame simulating assembly 10 is connected to an electrical power source (not shown). As can be seen in
The screen 16 has a front surface comprising a partially reflective front surface 24 for reflecting an image of the simulated fuel bed 12 and for transmitting light from the light source 14 through the partially reflective front surface 24 so that an image of flames appears through the screen 16. In the preferred embodiment, the screen 16 includes a back member 26 disposed behind the partially reflective front surface 24 for diffusing and transmitting light from the light source 14 through the partially reflective front surface 24, as described in U.S. Pat. Nos. 5,642,580, 6,047,489 and 6,363,636, the entire specifications of which are herein incorporated by reference.
The shape of the preferred embodiment of the reflector 18 is shown in
Preferably, the reflective surface 22 is finished so that it is substantially reflective. Various arrangements can be employed to achieve the desired reflectivity. In the preferred embodiment, the reflective surface 22 is created by placing the adhesive side of a decal comprising an elongate strip of silvered mylar or other suitable flexible, reflective material on the appropriate part of the inner side 28. Alternatively, the reflective surface 22 can comprise a strip of stainless steel fastened to the inner side 28, finished to enhance reflectivity, or a mirror. The reflective surface 22 preferably extends substantially along the length of the reflector 18, along a lower region of the inner side 28.
Preferably, the outer side 30 of the reflector 18 has a non-reflective finish, so as to resemble a grate which may be used in an actual fireplace in which wood or coal is burned. In order to enhance the effect of the simulated grate, the reflector 18 also preferably includes a plurality of prongs 34, as shown in
In the preferred embodiment, the simulated fuel bed 12 includes a simulated ember bed 36 and a simulated fuel element, comprising a plurality of simulated logs indicated generally by the numeral 38 as shown in
The simulated ember bed 36 preferably is a plastic shell which is vacuum formed and colored in accordance with the simulated fuel element. For example, if the simulated fuel element is a plurality of simulated logs 38, as shown in
Preferably, the simulated ember bed 36 is seated directly on the bottom wall element 15 (
As can be seen in
In addition, the simulated ember bed 36 preferably also includes a plurality of translucent regions 44 disposed and colored so that the translucent regions 44 resemble burning embers when light from the light source 14 passes through them. Preferably, the translucent regions 44 are positioned so that they are at least partly viewable by an observer. By way of example, the translucent regions 44 are shown in
Depending on the burning fuel which the simulated fuel bed 12 is intended to resemble, any suitable shades of the colors yellow, red, and orange, and any suitable mixtures or combinations of any of such colors, may be used in the translucent portion 42 or the translucent regions 44, or the reflective surface 22. Also, the light source 14 may be colored, to result in light from the light source 14 having a desired color. The term reddish, as used herein, refers to any suitable combination of colors used in the flame simulating assembly to simulate burning embers. As will be described, preferably, the translucent portion 42 and the translucent regions 44 are reddish in color, however, the translucent portion 42 or the translucent regions 44 can include one or more other colors.
Due to the positioning of the reflector 18 relative to the translucent portion 42, the observer's view of the translucent portion 42 is generally obscured by the outer side 30 of the reflector 18. Because of this, the coloring of the translucent portion 42 can be any color suitable for achieving the desired coloring of light from the light source 14 reflected from the reflective surface 22 onto the simulated fuel bed 12. In comparison, those parts of the simulated ember bed 36 which are directly viewable by the observer when the flame simulating assembly 10 is in use are shaped and colored to resemble the base of a wood or coal fire, as the case may be.
In the preferred embodiment, the simulated logs 38 include a plurality of partially reflective parts comprising a plurality of ember decals 46, as can be seen in
As noted above, in the preferred embodiment, color is used, particularly in the simulated fuel bed 12, to enhance the simulation of burning embers. Preferably, the ember decals 46 are reddish in color. Because the color of the light which is reflected onto the ember decals 46 from the reflective surface 22 affects the color of the light which glows from the ember decals 46 on the downwardly directed portions 40, the color of the translucent portion 42, and any coloring included in the reflective surface 22, are also to be considered when determining the coloring of the ember decals 46.
The preferred embodiment of the flame simulating assembly also includes a flicker element 48 positioned in a path of light transmitted from the light source 14 to the back member 26, for causing the light from the light source 14 transmitted to the back member 26 to flicker, or fluctuate. Preferably, and as disclosed in U.S. Pat. No. 5,642,580, the flicker element 48 comprises a plurality of strips 49 of substantially reflective material disposed around an axis 50 and extending radially outwardly from the axis 50. When the flame simulating assembly is operating, the flicker element 48 is rotated about the axis 50 by an electric motor 51. As the flicker element 48 is rotated about its axis 50 by the electric motor 51, the reflective strips 49 intermittently reflect light from the light source 14, so that the flicker element 46 causes light from the light source 14 which is transmitted to the flicker element 46 to flicker, or fluctuate.
The preferred embodiment also includes a flame effect element 52. As described in more detail in U.S. Pat. No. 6,047,489, in the preferred embodiment, the flame effect element 52 is preferably made of sheet metal or any other suitable material. The flame effect element 52 is positioned in a path of flickering light from the light source 14 which has been reflected by the flicker element 46, and the flame effect element 52 configures the flickering light. Although various arrangements can be employed, preferably, a flame pattern is cut into sheet metal to provide one or more openings 54. If one opening 54 is used, the opening configures the flickering light into an image of flames, as can be seen in
Preferably, the flame simulating assembly 10 also includes an observation zone (preferably a transparent front panel 56) in a front wall 57 of the housing 23. The front panel 56 can be removed to permit access to other parts of the flame simulating assembly 10.
While other arrangements could be employed, as shown in
In use, light from the light source 14 is transmitted through the translucent portion 42 to the reflective surface 22, and reflected from the reflective surface 22 onto the simulated fuel bed 12. In the preferred embodiment, light from the light source 14 which has been so reflected is also reflected onto the ember decals 46, and the light reflected from the ember decals 46 simulates burning embers disposed on the downwardly directed portions 40 of the simulated logs 38. Preferably, the translucent portion 42 and the ember decals 46 are reddish in color, so that a reddish glow emanates from the ember decals 46 when light from the light source 14 is reflected onto the ember decals 46 by the reflective surface 22. The result is an improved simulation of burning embers due to the positioning of the reflector 18 outside the compartment 33.
In addition, light from the light source 14 also passes through the translucent regions 44 on the simulated ember bed 36, which also resemble glowing embers. At the same time, light from the light source 14 is reflected intermittently by the strips 49 in the flicker element 48 to the flame effect element 52. The flickering light is also configured by the flame effect element 52 so that an image of flames is transmitted through the partially reflective front surface 24.
Preferably, the flame simulating assembly 10 additionally includes a heater 58 providing heated air, and a blower 60 for blowing the heated air into the premises in which the flame simulating assembly 10 is disposed. As can be seen in
Additional embodiments of the invention are shown in
In the embodiment shown in
In
Another embodiment is shown in
As can be seen in
In the embodiment shown in
In the flame simulating assembly 410, light from the light source 414 is also reflected by the flicker element 448 onto a flame effect element 452 which configures the light to transmit an image of flickering flames through the partially reflective front surface 24 of the screen 16. The flame effect element 452 includes a reflective surface (not shown) shaped into an image of flames, rather than one or more openings. In the flame effect element 452, the reflective surface configures light from the light source 414 and reflected by the flicker element 448 to transmit an image of flames through the partially reflective front surface 24. The flame simulating assembly 410 also includes a heater and blower unit 461.
In
An additional embodiment of a flame simulating assembly 510 is shown in
In the preferred embodiment, the dynamic reflector 518 includes an elongate rod 523 defining an axis 568 (
In use, the dynamic reflector 518 is positioned substantially in front of the simulated fuel bed 12, and the reflective surfaces 522 rotate about the axis 568. Preferably, the rod 523 is rotated by means of an electric motor (not shown) attached to the rod 523 as is known in the art, causing the rod 523 to rotate at a predetermined rate about the axis 568. However, any other suitable means may be used to rotate the rod 523. As noted above, the dynamic reflector 518 is positioned in a path of light between the light source 14 and the simulated fuel bed 12. The dynamic reflector 518 thus provides an additional flickering light reflected onto the simulated fuel bed 12 to simulate flickering light provided by flames in a natural fire (not shown) which may be at least partially directed onto a fuel bed (not shown) for the natural fire.
Also, the dynamic reflector 518 can provide a simulation of burning embers in the simulated fuel bed 12. For example, light from the light source 14 is reflected by the dynamic reflector 518 onto ember decals 46 positioned on simulated fuel elements 38 (
The flame simulating assembly 510 preferably includes a simulated grate 570, which is disposed in front of the dynamic reflector 518. The simulated grate 570 has an inner side 572 disposed opposite an outer side 574, the inner side 572 being disposed adjacent to the dynamic reflector 518. Preferably, the inner side 572 has a static reflective surface 576 positioned thereon. Light from the light source 14 is transmitted through the translucent portion 42 and reflected by the reflective surfaces 522 and the static reflective surface 576 onto the simulated fuel bed 12.
In the preferred embodiment, the flame simulating assembly 510 includes a bottom wall element 15 (
It will be appreciated that different versions of the embodiments shown in
In another embodiment of a flame simulating assembly 710 shown in
It will be evident to those skilled in the art that the invention can take many forms and that such forms are within the scope of the invention as claimed. Therefore, the spirit and scope of the appended claims should not be limited to the descriptions of the preferred versions contained herein.
This application is a continuation of application Ser. No. 10/312,008, filed on Dec. 23, 2002 now abandoned, which is the national stage of PCT/CA01/01240, filed on Aug. 29, 2001, which is a continuation-in-part of application Ser. No. 09/649,043 filed on Aug. 29, 2000, now U.S. Pat. No. 6,564,485, and which is a continuation-in-part of application Ser. No. 09/837,434 filed on Apr. 19, 2001, now U.S. Pat. No. 6,615,519, which is a continuation-in-part of application Ser. No. 09/649,043 filed on Aug. 29, 2000, now U.S. Pat. No. 6,564,485.
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Number | Date | Country | |
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Parent | 10312008 | US | |
Child | 11013320 | US | |
Parent | 09837434 | Apr 2001 | US |
Child | 10312008 | US | |
Parent | 09649043 | Aug 2000 | US |
Child | 09837434 | US | |
Parent | 09649043 | Aug 2000 | US |
Child | 09649043 | US |