The present invention relates to a flame tolerant secondary fuel nozzle in a premixer that includes cooling.
Secondary nozzles in a combustor of a gas turbine may be permanently damaged when a flame is held in the premixing section of the nozzle. The use of high reactivity fuels makes this possibility more likely and confines operability of the gas combustor in a limited fuel space.
Use of high reactivity fuels increases flame holding risk that causes hardware damage and makes it more difficult to operate these fuels under premix operation. This has been previously addressed by so-called partially premixed design concepts that compromise mixing versus flame holding risk and increases NOx emissions.
Referring to
Referring to
Primary nozzles 36 provide fuel delivery to the upstream combustion chamber 24 and are arranged in an annular array around a central secondary diffusion nozzle 38. Each combustor may include six primary nozzles and one secondary nozzle, although it should be appreciated that other arrangements may be provided. Fuel is delivered to the nozzles through plumbing 42. Ignition in the primary combustor is caused by spark plug 48 and in adjacent combustors by crossfire tubes 50.
Referring to
During base-load operation, the dual stage, dual mode combustor is designed to operate in a premix mode such that all of the primary nozzles 36 are simply mixing fuel and air to be ignited by the secondary premixed flame supported by the secondary nozzle 38. This premixing of the primary nozzle fuel and ignition by the secondary pilot diffusion nozzle leads to a lower NOx output in the combustor.
Referring still to
A premix chamber 84 is defined by a sleeve-like truncated cone which surrounds the diffusion pilot and includes a discharge end (as shown by the flow arrows) terminating adjacent the diffusion pilot discharge end. Compressor discharge air is flowed into the premix chamber 84 from volume 76 in a manner similar to the manner in which air is supplied to the air delivery pipe. The plurality of radial fuel distribution tubes extend through the air delivery pipe and into the premix chamber 84 such that the injected fuel and air are mixed and delivered to a second or premix chamber swirler annulus between the diffusion pilot and the premix chamber truncated cone. Further details of the combustor and gas turbine engine shown in
According to one embodiment of the invention, a combustor for a gas turbine engine comprises a plurality of primary nozzles configured to diffuse fuel into an air flow through the combustor; and a secondary nozzle configured to premix fuel with the air flow, the secondary nozzle comprising a fuel passage, a center body provided around the fuel passage, a burner tube provided around the center body and defining an annular air-fuel mixing passage between the center body and the burner tube, at least one vane in the annular air-fuel mixing passage configured to swirl the air flow, and at least two cooling passages comprising a fuel cooling passage to cool surfaces of the center body and the at least one vane, and an air cooling passage to cool a wall of the burner tube.
According to another embodiment of the invention, a method of operating a combustor of a gas turbine engine is provided. The combustor comprises a plurality of primary nozzles provided in a primary combustion chamber and configured to diffuse fuel of a fuel supply to the combustor into an air flow through the combustor; and a secondary nozzle provided in a secondary combustion chamber and configured to premix fuel of the fuel supply with the air flow, the secondary nozzle comprising a fuel passage, a center body provided around the fuel passage, a burner tube provided around the center body and defining an annular air-fuel mixing passage between the center body and the burner tube, at least one vane in the annular air-fuel mixing passage configured to swirl the air flow, and at least two cooling passages comprising a fuel cooling passage to cool surfaces of the center body and the at least one vane, and an air cooling passage to cool a wall of the burner tube. The method comprises providing an air flow to the combustor; and providing a fuel supply to at least one of the plurality of primary nozzles and the secondary nozzle; diffusing any fuel supplied to the primary nozzles into the air flow; premixing any fuel supplied to the secondary nozzle with the air flow; cooling the center body and the at least one vane with a portion of the fuel in the fuel cooling passage; and cooling the burner tube with a portion of the air flow between the burner tube and an outer peripheral wall.
Referring to
Referring to
The combustion chamber liner 10 comprises a plurality of combustion chamber liner holes 52 through which compressed air flows to form an air flow 54 for the primary combustion chamber 40. It should also be appreciated that compressed air flows on the outside of the combustion chamber liner 10 to provide a cooling effect to the primary combustion chamber 40.
The secondary nozzle 102 comprises a plurality of swirl vanes 108 that are configured to pre-mix fuel and air as will be described in more detail below. The secondary nozzle 102 extends into the primary combustion chamber 40, but not so far as the venturi 46.
Referring to
A nozzle center body 106 surrounds the end portion of the fuel passage 66. The nozzle center body 106 comprises an end wall 114. In the fuel passage 66, the fuel flows downstream until it contacts the end wall 114. The fuel flow then enters a reverse flow passage 116 and flows upstream as explained further below. As used herein, the term downstream refers to a direction of flow of the combustion gases through the combustor toward the turbine and the term upstream may represent a direction away from or opposite to the direction of flow of the combustion gases through the combustor.
The nozzle center body 106 may comprise annular ribs 118 to enhance heat transfer and cool the outer surface of the center body 106. It should also be appreciated that the fuel passage 66 may comprise ribs, for example on the outer circumferential surface. The fuel passage 66 may comprise a plurality of holes 110 that bypass fuel directly to the swirling vanes 108 to control cooling and the pressure drop in the secondary nozzle 102.
The fuel flows upstream in the reverse flow passage 116 into a cooling chamber 70. The fuel then flows around a divider 74 into an outlet chamber 72. The divider 74 may, for example, be a piece of metal that restricts the direction of flow of the fuel into the outlet chamber 72, thus causing the fuel to internally cool all surfaces of the vanes 108. The cooling chamber 70 and the outlet chamber 72 may be described as a non-linear coolant flow passage, e.g., a zigzag coolant flow passage, a U-shaped coolant flow passage, a serpentine coolant flow passage, or a winding coolant flow passage. A portion of the fuel may also flow directly from the cooling chamber 70 to the outlet chamber 72 through a by-pass hole 88 formed in the divider 74.
The by-pass hole 88 may allow, for example, approximately 1-50%, 5-40%, or 10-20%, of the total fuel flow flowing from the cooling chamber 70 into the outlet chamber 72 to flow directly between the chambers 70, 72. Utilization of the by-pass hole 88 may allow for adjustments to any fuel system pressure drops that may occur, adjustments for conductive heat transfer coefficients, or adjustments to fuel distribution to fuel injection ports 86. The by-pass hole 88 may improve the distribution of fuel into and through the fuel injection ports 86 to provide more uniform distribution. The by-pass hole 88 may also reduce the pressure drop from the cooling chamber 70 to the outlet chamber 72, thereby helping to force the fuel through the fuel injection ports 86. Additionally, the use of the by-pass hole 88 may allow for tailored flow through the fuel injection ports 86 to change the amount of swirl that the fuel flow contains prior to injection into a fuel-air mixing passage 112 via the injection ports 86.
The fuel is ejected from the outlet chamber 72 through the fuel injection ports 86 formed in the swirl vanes 108. The fuel is injected from the fuel injection ports 86 into the fuel-air mixing passage 112 for mixing with the air flow from the air flow inlet 68 of the secondary nozzle 102. The swirl vanes 108 swirl the air flow from the air flow inlet 68 to improve the fuel-air mixing in the passage 112.
Referring still to
Operation of the combustor will now be described with reference to
As shown in
As used herein, the term primary fuel refers to fuel supplied to the primary nozzles 6 and the term secondary fuel refers to fuel supplied to the secondary nozzle 102.
In a second-stage burning, shown in
As shown in
As shown in
Referring to
Air enters the secondary nozzle 124 from a high pressure plenum 90, which surrounds the entire secondary nozzle 124 except the discharge end, which enters the combustor reaction zone 94. Most of the air for combustion enters the premixer via the IFC 126. The IFC 126 includes a perforated cylindrical outer wall 128 at the outside diameter, and a perforated end cap 130 at the upstream end. Premixer air enters the IFC 126 via the perforations in the end cap 130 and the cylindrical outer wall 128.
The function of the IFC 126 is to prepare the air flow velocity distribution for entry into the premixer. The principle of the IFC 126 is based on the concept of backpressuring the premix air before it enters the premixer. This allows for better angular distribution of premix air flow. The perforated wall and endcap 128, 130 perform the function of backpressuring the system and evenly distributing the flow circumferentially around the IFC annulus. Depending on the desired flow distribution within the premixer, appropriate hole patterns for the perforated wall and endcap 128, 130 are selected.
Referring to
Although the various embodiments described above include diffusion nozzles as the primary nozzles, it should be appreciated that the primary nozzles may be premixed nozzles, for example having the same or similar configuration as the secondary nozzles.
The flame tolerant nozzle enhances the fuel flexibility of the combustion system. The flame tolerant nozzle as the secondary nozzle in the combustor makes the combustor capable of burning full syngas as well as natural gas. The flame tolerant nozzle may be used as a secondary nozzle in the combustor and thus make the combustor capable of burning full syngas or high hydrogen, as well as natural gas. The flame tolerant nozzle, combined with a primary dual fuel nozzle, will make the combustor capable of burning both natural gas and full syngas fuels. It expands the combustor's fuel flexibility envelope to cover a wide range of Wobbe number and reactivity, and can be applied to oil and gas industrial programs.
The cooling features of the flame tolerant nozzle, including for example, the fuel cooled center body, the tip of the center body, the swirling vanes of the pre-mixer, and the air cooled burner tube, enable the nozzle to withstand prolonged flame holding events. During such a flame holding event, the cooling features protect the nozzle from any hardware damage and allows time for detection and correction measures that blow the flame out of the pre-mixer and reestablish pre-mixed flame under normal mode operation.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
This invention was made with Government support under Contract No. DE-FC26-05NT42643 awarded by the Department of Energy. The Government has certain rights in this invention.
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