The present application claims the priority under 35 U.S.C. 119 of Japanese Application No. 2008-012866, filed Jan. 23, 2008, which is hereby incorporated herein by reference in its entirety.
1. Field of the Invention
This invention relates to a flange coupling for joining metal pipes such as hydraulic pipes, and a metal pipe joining structure making use of a flange coupling.
2. Prior Art
A metal pipe coupling comprising a cylindrical portion and an outer flange has been known from Japanese Patent Laid Open Publication No. 7-301215. One side surface of the cylindrical portion is joined to an end of a steel pipe by welding. The outer flange is formed on an outer periphery of the other side of the cylindrical portion so as to protrude outwardly. Here, the flange has a plurality of bolt holes, and thereby, two outer flanges are fastened face to face with bolts.
Japanese Patent Laid Open Publication No. 9-60774 discloses a technique for joining a steel pipe and a flange coupling with a male screw on the outer periphery of the steel pipe and a female screw on the flange coupling instead of a welded junction. The flange coupling couples two metal pipes by putting a doughnut-like flange portion 43 having a plurality of bolt holes near respective small brim portions 45 and integrating them by fastening bolts and nuts, wherein an engaging portion is provided on the circumference, and the flange portion 43 is loosely fitted to a step of the engaging portion. Here, the flange coupling forms a loose flange. In this technique, the end of the steel pipe must be molded into a male screw beforehand.
Japanese Patent Laid Open Publication No. 2002-332633 discloses a technique for joining metal pipes with an adhesive agent. In this technique, two metal pipes to be joined are arranged in a line, a cylindrical joining member 40 is located between ends of the facing metal pipes, and then, the ends of the metal pipes are respectively inserted into the ends of the joining member 40 and bonded by the adhesive agent. The flange member 40 is freely set at the junction between the metal pipes, and the flange member 40 is narrowed by reducing an inside diameter of the flange member after inserting the ends of the metal pipes therein.
In joining metal pipes, it is desired to simplify work at the site as much as possible. Welding or screwing is a lot of trouble, whereas joining with an adhesive agent is easy. However, when a plumbing structure is exposed to fire, the adhesive agent melts or burns, and therefore, the cylindrical members can not keep their positions. Accordingly, when external forces are applied to a cylindrical member as another member contacts it, there is some fear that the cylindrical member will easily slide or come off of the metal pipe and that fluids in the pipe will leak, all at once.
In Japanese Patent Laid Open Publication No. 9-60774, a corrosion-resistant core made of synthetic resin, which is screwed to the flange, is provided on the inside of a steel pipe. However, it burns and disappears at the time of fire.
The present invention aims to prevent the fluids in the pipe from leaking in large quantities, or joined members from dripping, by preventing the joined members in an adhesive joint from sliding or coming off at the time of fire.
The present inventor clarified, in a prior application (Japanese Patent Application No. 2007-337449), that steel pipes or steel products can be joined with an adhesive agent through couplings for adhesive joints so as to have a strength equal to the strength of a welded joint. On the other hand, the flange coupling in the present invention is so constructed that the metal pipe is joined to the flange coupling, and then flange couplings are joined by bolts and nuts. That is, the present invention provides a flange coupling for an adhesive joint and proposes to expand the use of adhesive joints by reducing the time for manufacturing or working pipes and by lowering costs without using fire as with a welded joint.
In order to achieve the above-mentioned aims, a flange coupling of the present invention is characterized by a sleeve portion having an insertion hole having a circular cylindrical surface, an end of a metal pipe being inserted into one end of the sleeve portion, an end surface extending radially outward with respect to a central axis of the sleeve portion at the other end thereof, and a doughnut portion extending radially inward with respect to the central axis at the deepest position in the direction of the central axis and an annular surface having a width corresponding to the wall thickness of the metal pipe. The doughnut portion has a surface for joining the annular surface to the end surface of the sleeve portion. A circumferential cavity portion for fitting the O-ring is provided on the annular surface.
A metal pipe joining structure of the present invention is characterized by a metal pipe coupling, a metal pipe, an adhesive agent and bolts and nuts. The metal pipe coupling comprises sleeve portions and a flange portion. One of the sleeve portions has an insertion hole having a circular cylindrical surface at one end thereof and an end surface extending radially outward with respect to the central axis at the other end thereof. The other of the sleeve portions is formed to the deepest position in the direction of the central axis, the annular surface having the circumferential cavity portion for fitting the O-ring and a width corresponding to a wall thickness of a metal pipe. The flange portion has a plurality of bolt holes. One end of the metal pipe is inserted into the insertion hole having the circular cylindrical surface, and one end surface of the pipe makes contact with the annular surface. An outer peripheral surface of the metal pipe and the circular cylindrical surface are bonded to each other by the adhesive agent. By means of bolts and nuts, the bolts pass through the bolt holes, and an end surface of one of the sleeve portions is drawn up to an end surface of the other of the sleeve portions.
According to the invention, it is possible to provide a technique for joining pipes to a flange coupling by means of bolts and nuts and an adhesive agent. According to this, it is possible to reduce the time for manufacturing or working pipes and to lower costs without using fire as with welded joints. Furthermore, it is possible to prevent the adhesive agent from dripping.
Moreover, even if the adhesive agent disappears when the plumbing structure is exposed to fire, it is possible to prevent the fluids in the pipe leaking in large quantities, because the extraction of the pipe can be controlled by contact between a radial surface of a joining member and one end of the metal pipe.
Metal pipe couplings 1-1 and 1-2 according to the present invention have the same shape as one another except a different seal structure due to an O-ring, as is later discussed, namely, they each have a sleeve portion 2 and a loose flange 3, as shown in
The brim portion 2b protrudes radially from its end of the sleeve portion 2 by a length f1 that does not interfere with the bolt 5a, the brim portion having the side end surface b1 for securing the sleeve portions together in an airtight manner. An annular surface b2 extends by the length f1 radially outward from the outer peripheral surface of the cylindrical portion 2a, the annular surface b2 being in contact with the flange 3. The cylindrical portion 2a is joined to the brim portion 2b by a fillet R.
The end surface b1 (of the left side) of the sleeve portion 2 of the metal pipe coupling 1-2 is a plane intersecting the central axis e1 perpendicularly. An O-ring groove g1 for fitting an O-ring d1 is formed concentrically with the insertion hole 2c. Here, the end surface b1 (of the right side) of the sleeve portion 2 of the metal pipe coupling 1-1 is also a plane intersecting the central axis e1 perpendicularly. Accordingly, each of the metal pipe couplings 1-1, 1-2 achieves fluid airtightness by the insertion of the O-ring d1. In addition, in a low pressure pipe, as shown in
An annular surface a2 of the doughnut portion 2d of the metal pipe coupling 1-1 is a plane intersecting the central axis e1 perpendicularly. An O-ring groove g2 for fitting an O-ring d2 is formed concentrically with the insertion hole 2c. The O-ring d2 achieves fluid airtightness between one side surface 4b of the metal pipe 4 and the annular surface a2. The O-ring d2 can prevent an adhesive agent h1 from dripping from the side surface 4b to the inside of the metal pipe 4. Adhesive agent protruding into and coagulated in the metal pipe 4 may be peeled away by the fluids flowing in the metal pipe 4. If the adhesive agent h1 does not generate an oozy drip, the O-ring groove g2 is unnecessary. In such a case, the metal pipe coupling 1-2 has no O-ring grooves g2. Furthermore, the O-ring groove g2, as shown in
It is clear from the above-described construction that the end surface b1 of the other side of the sleeve portion 2 bridges the brim portion 2b and the doughnut portion 2d.
Although the loose flange 3 and the sleeve portion 2 are separate pieces in this embodiment, they can be unified. The thus constructed metal pipe coupling will be discussed later.
The next example will be explained with reference to
The metal pipes 4 to be coupled are arranged along a line so that their ends 4a face one another. The metal pipes 4 are cut with a disk-cutter, and the tips of the ends 4a are respectively adjusted with a sander grinder so that each rough-cut end surface forms a smooth surface intersecting the length direction of the pipes perpendicularly.
The adhesive agent h1 is applied to at least either the end 4a or the insertion hole 2c (in the figure, to the end 4a), the O-ring d2 is interfitted in the O-ring groove g2, and thereafter, the end 4a of the metal pipe 4 is inserted into the insertion hole 2c of the sleeve portion 2. The tip of the end 4a of the metal pipe 4 contacts the annular surface a2, and then, the adhesive agent h1 is stiffened. For the adhesive agent h1, epoxy resin is preferable.
The insertion hole 2c and the end 4a of the metal pipe 4 in each of the metal pipe couplings 1-1, 1-2 is joined with an adhesive such that the adhesive strength is higher than the tensile strength of the metal pipe 4. Concretely, the length L1 of the sleeve portion 2a (
A bonding technique for the metal pipe coupling, which makes use of an adhesive agent, has been described in the applicant's prior application (Japanese Patent Application No. 2007-337449). A particularly related feature is concretely explained as follows. That is, the inside diameter of the sleeve internal peripheral surface al is 0.2 mm-0.6 mm larger than the outer diameter of the end 4a of the metal pipe 4. This gap is preferably as uniform as possible. The thickness of the cylindrical portion 2a at the deepest part of the insertion hole 2c (the thickness of the outer peripheral wall of the insertion hole 2c) is determined so as to be stronger than the tensile strength of the metal pipe 4.
Next, the O-ring d1 is interfitted in the ring groove g1, and the side end surfaces b1 of the metal pipe couplings 1-1, 1-2 are placed face-to-face with each other. Under this condition, the bolts 5a are inserted in the bolt holes 3a of the loose flanges 3 from the right and left sides of the metal pipe couplings 1-1, 1-2 so as to bridge them, and the nuts 5b are screwed onto the bolts and fastened. In this way, the right and left loose flanges 3 are pulled and joined.
Thus, two metal pipes 4 are coupled in a fluid-fight manner by applying the adhesive agent h1, fitting each member, then fastening the bolts 5a and the nuts 5b. Accordingly, it is possible to carry out plumbing pipe laying work in an inflammable environment without using fire.
Thus, the sleeve portion 2 is regulated from moving in the direction of the central axis e1 by the contact between the end 4a of each metal pipe 4 and its corresponding annular surface a2. According to this, a sudden leak of the fluid in the metal pipe 4, which is caused by movement of the sleeve portion 2, is prevented, and the pulling-out or falling-out of the cylindrical member 2 or the flange 3, which is caused by a position shift of the metal pipe 4 and the fluid pressure therein, is restricted.
When inserting the metal pipes 4 into the insertion holes 2c of the metal pipe couplings 1-1, 1-2, respectively, each annular surface a2 makes contact with the side surface 4b of the metal pipe 4 and contributes to the positioning of the metal pipe.
The length L1 of the sleeve internal peripheral surface a1 is so determined that the product of the tensile strength of the adhesive agent h1 times the area of the sleeve internal peripheral surface a1 having a length L1 is greater than the tensile strength of the metal pipe 4. The cylindrical member 2 and the flange 30 perpendicularly rising from the cylindrical member 2 are connected by a fillet R. Here, the member functioning as the loose flange 3 or the flange 30 is called a flange portion.
The tapered surface portion 2e has an inclination angle θ from the central axis e1 of less than 12 degrees. The thickness of an end point j2 of an entrance side of the insertion hole 2c is reduced to be in the range where one end 4a of the metal pipe 4 can be easily inserted into the insertion hole 2c. For example, it is about 0 mm-3 mm.
As for the metal pipe coupling 20, a tensile load in the direction of the central axis e1 disperses better through the tapered surface portion 2e than it does in the previous embodiment, and stress concentration is controlled. In the metal pipe coupling 20, the tapered surface portion 2e and the flange 30 rising from the tapered surface portion 2e are connected with a fillet R. The curve of the fillet R starts from a position spaced by the length L2 from the end point j2 and continues through the length L3. When the inclination angle θ is less than 12 degrees, the tapered surface portion 2e is warped over an area of 20% of the tapered surface portion from the entrance, where the length from the end point j2 to the depth of the insertion hole 2c is 100%. Accordingly, the length L2 is determined except for a 20% area near the entrance, and then the length L3 is determined.
In the metal pipe coupling 100, the hub portion 101 has an insertion hole 102 for inserting the metal pipes 4, and an inside peripheral wall 103 of the insertion hole 102 and the outer periphery of the metal pipes 4 are bonded by adhesive agent. The hub portion 101 has a tapered outer peripheral wall 104 whose thickness is increased in the depth direction from the entrance of the insertion hole. The inside diameter of the insertion hole 102 is 0.2 mm-0.6 mm larger than the outside diameter of the metal pipes 4. The adhesion area for adhesive agents between the outer metal pipes 4 and the internal peripheral wall 103 is determined such that the product of the adhesion area times the tensile strength of the adhesive agents is greater than the tensile strength of the metal pipe 4. The tapered surface of the outer peripheral wall 104 has an inclination angle θ from the central axis e2 that is less than 12 degrees. Furthermore, the thickness of the entrance side of the insertion hole 101 is reduced to the range in which the metal pipe 4 can be easily inserted into the insertion hole 102. For example, the thickness is about 0 mm-3 mm.
In
In each embodiment of
In the above-mentioned embodiments, the end 4a of the metal pipe 4 can be quenched or cold worked. In this case, this range is defined more than the range to be bonded by the adhesive agent h1. According to these treatments, the end 4a of the metal pipe 4 has its diameter reduced by tension in the direction of the central axis e1, and therefore, the adhesive surface is controlled from transformation, and the strength of the joint is further increased.
Number | Date | Country | Kind |
---|---|---|---|
2008-012866 | Jan 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2009/050507 | 1/16/2009 | WO | 00 | 6/25/2010 |