Patent Application
20150362107
This non-provisional application claims priority under 35 U.S.C. §119(a) from Japanese Patent Application No. 2014-123621, filed on Jun. 16, 2014, the entire contents of which are incorporated herein by reference.
1. Technical Field
The present invention relates to a flange fixing structure, and in particular to a flange fixing structure which is suitable for fixing and sealing a flange part when the temperature variation is significant.
2. Background Art
As a method of connecting a plurality of pipe conduits in a serial manner, there is a method in which a flange part is provided at an end part of a pipe conduit and flange parts of two pipe conduits are fixed with each other in a butting manner via a gasket. Such method of fixing flange parts is defined in many standards, including Japan Industrial Standards (JIS)-B2220, and is widely and generally used (see, for example, JP2013-234734 A and JP2010-133493 A).
In order to prevent the leakage of a fluid passing through pipe conduits, it is necessary to apply an appropriate surface pressure to the gasket so as to fix the flange parts. In such case, even when an appropriate surface pressure is applied at the time of assembly, if deficiency in surface pressure occurs during use, a leakage of fluid will occur.
Causes of surface pressure deficiency include the expansion of flange fixtures due to temperature variation, plastic deformation of such flange fixtures and gaskets, or the like. In particular, it is difficult to keep the fluid sealed in by means of flanges for a long period of time at locations where the temperature variation is significant.
As a method of producing quartz glass, a method is known in which a porous glass base material is produced by depositing fine glass particles onto a glass rod through flame hydrolysis of a glass raw material, such as silicon tetrachloride or the like, and such porous glass base material is transparent-vitrified through heating. In particular, this method is widely used for the production of preforms for quartz optical fibers. In this method, in order to achieve transparent-vitrification, it is known to place the porous glass base material in a furnace core tube made of quartz glass and to heat it up to approximately 1500° C. with a carbon heater or the like from outside of such furnace core tube.
In this method, a chlorine gas atmosphere is used in order to remove impurities in glass prior to or during the vitrification process. Since chlorine gas is highly poisonous, the quartz furnace core tube needs to be gas-sealed in a precise manner. In doing so, since high-temperature quartz glass moves within the furnace core tube, a problem exists to the effect that sealing performance is likely to be deteriorated when quartz pipes configuring the quartz furnace core tube are connected by means of flanges. When the sealing performance is deteriorated, the atmosphere inflows into the furnace core tube and this constitutes a cause leading to the degradation of product features.
Accordingly, a furnace core tube has been used, which is integrally formed, except for sections thereof where the temperature load is small, so that no connection part is provided at sections thereof where the temperature variation is significant. However, there is a restriction in the length to which the furnace core tube can be produced in an integral manner. For this reason, the length of the quartz glass rod to be produced under this restriction is also subject to restriction, and thus, it is extremely difficult to produce a large-scale quartz glass rod. Accordingly, in order to produce a larger-scale quartz glass rod, it is necessary to develop a flange part sealing mechanism with a good sealing property even when the temperature variation is significant and to use a plurality of furnace core tubes by connecting the same with respect to each other with such flange part sealing mechanism.
An object of the present invention is to provide a flange fixing structure in which a good sealing property is obtained even when the temperature variation is significant.
In order to achieve such object, the present invention provides a flange fixing structure for fixing flange parts respectively provided to two pipe conduits by means of a fixture in a butting manner via a gasket. In this flange fixing structure, when an effective length of the fixture is denoted by L0, a linear expansion coefficient of the fixture is denoted by α0, thicknesses of n (where n is an integer of 1 or more) members held by the fixture are respectively denoted by t1 to tn, and linear expansion coefficients of the n members are respectively denoted by α1 to αn, a product L0α0 of the effective length L0 of the fixture and the linear expansion coefficient α0 of the fixture is made substantially equal to a sum Σtiαi (i=1 to n) of products of the respective thicknesses ti to t0 and the respective linear expansion coefficients α1 to αn. According to such configuration, an amount of expansion of the fixture of the flange parts and an amount of expansion of the members held by the fixture become substantially equal to one another, and generation of deficient and/or excessive surface pressure of the gasket is suppressed.
In addition, in the flange fixing structure according to the present invention, wherein, when a thickness of the gasket sandwiched between the flange parts of the respective two pipe conduits is denoted by t, an amount of variation in thickness between prior to and after fixing by sandwiching the gasket is denoted by Δt, and recovery of the gasket is denoted by r, ΔT (L0α0−Σtiαi)<r(t−Δt) may be satisfied when a temperature is varied by ΔT after the flange parts are fixed by means of the fixture. In this way, when ΔT (L0α0−Σtiαi)<r(t−Δt) is satisfied, there is no longer such a situation where the clamping surface pressure becomes zero at the time of heating.
Further, in the flange fixing structure according to the present invention, when a thickness of the gasket sandwiched between the flange parts of the respective two pipe conduits is denoted by t, an amount of variation in thickness between prior to and after fixing by sandwiching the gasket is denoted by Δt, and recovery of the gasket is denoted by r, ΔT (L0α0−Σtiαi)<0.1 r (t−Δt) may be satisfied when a temperature is varied by ΔT after the flange parts are fixed by means of the fixture. In this way, when ΔT (L0α0−Σtiαi)<0.1 r(t−Δt) is satisfied, a variation in the amount of compression of the gasket due to the heat history can be kept sufficiently small and thus, a good sealing property can be maintained for a long period of time.
Moreover, in the flange fixing structure according to the present invention, a buffering member may be arranged between the flange part and the fixture. According to such configuration, even when the flange part or the fixture is made of a brittle material, the chance of breakage at the time of clamping flanges or heat loading is reduced.
Additionally, in the flange fixing structure according to the present invention, when the flange parts are fixed by means of the fixture, an amount of compression of the buffering member may be smaller than an amount of compression of the gasket. According to such configuration, a variation in surface pressure over time of the gasket can be made small and thus, a good sealing property can be maintained for a long period of time.
Further, in the flange fixing structure according to the present invention, the gasket may be made of an expansion graphite sheet. No wear damage or the like due to oxidization occurs in the expansion graphite sheet up to a temperature of approximately 400° C. in the atmosphere. Therefore, according to such configuration, a good sealing property can be maintained against a number of chemical substances without any deterioration.
Moreover, in the flange fixing structure according to the present invention, a structure may be provided that keeps a periphery of the gasket in an inert gas atmosphere. When an expansion graphite sheet is used as the gasket, a good sealing property can be maintained even at temperatures higher than 400° C. (for example, 1,000° C.), without any deterioration, by keeping the periphery thereof in an inert gas atmosphere.
Additionally, in the flange fixing structure according to the present invention, a material of the buffering member may be a ceramic fiber sheet. As described above, when the buffering member is arranged between the flange part and the fixture, a good sealing property can be maintained even in a high-temperature oxidization atmosphere by using a ceramic fiber sheet as the material of the buffering member.
In addition, in the flange fixing structure according to the present invention, a material of the buffering member may be an expansion graphite sheet. A good sealing property can be maintained by using an expansion graphite sheet as the material of the buffering member. Due to its properties, the expansion graphite sheet has more definite data on heat expansion than that of the ceramic fiber sheet, such that designing in which the amount of expansion can be more precisely controlled can be carried out by making use of such data.
Further, in the flange fixing structure according to the present invention, a structure may be provided that keeps surroundings of the buffering member in an inert gas atmosphere. When an expansion graphite sheet is used as the buffering member, a good sealing property can be maintained even at temperatures higher than 400° C. (for example, 1,000° C.), without any deterioration, by keeping the surroundings of the buffering member in an inert gas atmosphere.
Hereinafter, embodiments of the present invention will be described based on the drawings. It should be noted that, in the following description, the same members are denoted by the same reference numerals, and the description of the members already made heretofore will be omitted when necessary.
As shown in
Each of the first flange pressing member 5 and the second flange pressing member 6 is configured by a ring-shaped flat plate member. The ring-shaped flat plate member may be divided into, for example, two sections. As shown in
As shown in
The flange parts 2a and 2b are fixed by means of a flange fixing bolt 3, a washer 4, the first flange pressing member 5, a buffer 8a, the second flange pressing member 6 and a buffer 8b. The first flange pressing member 5 and the second flange pressing member 6 are arranged so as to sandwich the butting flange parts 2a and 2b from outside. The flange parts 2a and 2b are press-fixed by sandwiching the flange parts 2a and 2b between the first flange pressing member 5 and the second flange pressing member 6 and fastening them by means of the flange fixing bolt 3.
A female screw, which is not shown, is provided in the second flange pressing member 6. Thus, the second flange pressing member 6 is coupled to the flange fixing bolt 3 by means of a screw. Accordingly, in the present embodiment, since a configuration is provided in which the other members are fixed by means of the lower surface of the flange fixing bolt 3 and the upper surface of the second flange pressing member 6, the gap between the lower surface of the flange fixing bolt 3 and the upper surface of the second flange pressing member 6 becomes an effective length L0 of the fixture for fixing the flange parts 2a and 2b.
A hole is provided in the first flange pressing member 5 for passing the flange fixing bolt 3 therethrough. The buffer 8a may be arranged between the first flange pressing member 5 and the flange part 2a, if needed. In addition, the buffer 8b may be arranged between the second flange pressing member 6 and the flange part 2b, if needed.
The buffers 8a and 8b are arranged so as to prevent breakage of brittle members due to the fastening of the bolt, if any of the flange parts 2a, 2b, the first flange pressing member 5 and the second flange pressing member 6 is made of a brittle material.
Preferable materials for the buffers 8a and 8b include: non-woven fabric (ceramic fiber sheet) that makes use of ceramic fiber, such as alumina and silica; and material with high compression restorability and flexibility, such as expanded graphite sheets.
In addition, when the flange parts 2a and 2b are fixed by means of the flange fixing bolt 3, the amount of compression of the buffers 8a and 8b may be smaller than the amount of compression of the gasket 7. In this way, a variation in surface pressure over time of the gasket 7 can be made small and thus, a good sealing property can be maintained for a long period of time.
In
According to the present embodiment, a product L0α0 of the effective length L0 of the fixture and a linear expansion coefficient α0 thereof is substantially equal to the sum Σtiαi (wherein i denotes a member number 1 to 7 of the fixed members) of products of the respective thicknesses ti of seven fixed members and the respective linear expansion coefficients αi thereof. Here, the phrase “substantially equal” includes, in addition to the case where both exactly match one another, the case in which Σtiαi is within ±15% with respect to L0α0.
By making L0α0 substantially equal to Σtiαi, an amount of elongation in the axial direction of the fixing members and an amount of thickness increase of the fixed members, when the temperature variation occurs, become substantially equal. Accordingly, substantially no variation occurs to the surface pressure applied to the gasket 7, and thus, regardless of the temperature variation, a good sealing condition can be maintained.
Here, in the flange fixing structure shown in
Further, in the present embodiment, when an amount of variation in a thickness t5 of the gasket 7 between prior to and after fixing is denoted by Δt and the recovery of the gasket 7 is denoted by r, ΔT(L0α0−Σtiαi)<r(t−Δt) may be satisfied. In this way, the clamping surface pressure at the time of heating does not become zero, even when there is a difference between the expansion amount of the fixture and the expansion amount of the members held by the fixture.
Moreover, in the present embodiment, ΔT(L0α0−Σtiαi)<0.1 r(t−Δt) may be satisfied. In this way, a variation in the amount of compression of the gasket 7 due to the heat history can be kept sufficiently small and thus, a good sealing property cab be maintained for a long period of time.
As shown in
In the flange fixing structure according to the second embodiment shown in
Here, in the flange fixing structure shown in
As shown in
In the flange fixing structure according to the third embodiment shown in
Here, in the flange fixing structure shown in
As shown in
The flange protection cover 10 is provided with nozzles 11 and 12. Introduction and discharge of gas are performed through these nozzles 11 and 12.
In the case where an expansion graphite sheet is used for the gasket 7 and buffers 8a, 8b, when the temperature of the flange parts 2a and 2b exceeds 400° C., the expansion graphite sheet is oxidized from the outside by oxygen in the atmosphere, and this leads to degradation of the gas sealing property. Therefore, a configuration is employed in which inert gas, such as nitrogen, argon or the like, is introduced through the nozzle 11 and discharged from the nozzle 12. In this way, wear damage due to oxidization of the expansion graphite sheet is prevented and thus, a good gas sealing property can be maintained for a long period of time.
In addition, if a pump or an exhaust fan is used for discharge from the nozzle 12, the interior of the flange protection cover 10 can be kept at a pressure slightly reduced with respect to that of the exterior thereof. In this way, even if process gas (or liquid) in the pipe conduits 1a and 1b leaks from the connection parts of the flange parts 2a and 2b, the diffusion to the surrounding area can be prevented.
Next, examples and a comparative example will be described below.
In the first example, the respective parts of the flange fixing structure shown in
In the second example, the respective parts of the flange fixing structure shown in
In the comparative example, the respective parts of the flange fixing structure shown in
In such comparative example, similarly to the first example, a chlorine gas leakage amount was evaluated by measuring the chlorine concentration in the nitrogen gas discharged from the nozzle 12. As a result, the chlorine gas concentration was equal to or less than the lower detection limit (i.e. 0.01 ppm) at room temperature; however, it reached the maximum of 150 ppm at 400° C. and thus, the chlorine gas leakage amount was at a maximum of 1.5 mL/min.
In addition, at this time, the temperature variation ΔT was 375 K, and the calculated value ΔT(L0α0−Σtiαi) of the difference between the amount of elongation in the axial direction of the flange fixing bolt 3 and the amount of thickness increase of the fixed members was approximately 0.1 mm. On the other hand, the compression amount Δt of the gasket 7 at the time of clamping was 0.2 mm and the recovery was 10% and thus, it was calculated to be r(t−Δt)=0.06, and thus ΔT(L0α0−Σtiαi)<r(t−Δt) failed to be satisfied.
As described above, in the flange fixing structure according to the present invention, even at the connection parts of the flange parts 2a and 2b where the temperature variation is significant, a condition where the leakage of fluid or the like is suppressed can be maintained for a long period of time.
It should be noted that, although the present embodiments are described in the above, the present invention is not limited thereto. For example, embodiments in which a person skilled in the art performs, as appropriate, addition, omission or design variation of components to the above-described respective embodiments or embodiments in which features of the respective embodiments are combined as appropriate, also fall under the scope of the present invention, provided that they have the gist of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-123621 | Jun 2014 | JP | national |
