The present technology relates to flap valves, also known in the English-speaking world as “butterfly valves”.
A flap valve comprises a valve body defining a flow channel for the flow of a liquid or gaseous fluid and a flap valve disc mounted on the valve body and pivoting about a pivot axis. The dimensions and shape of the flap valve disc correspond to the cross-section of the flow channel. The valve disc can be swiveled about a swivel axis between a closed position and an open position. In the closed position, the valve disc rests with a sealing surface on the outer circumference of the flap valve disc against an annular sealing lip assembly located on the inner circumference of the flow channel and in the closed position blocks the flow of liquid or gaseous fluid through the flow channel. In the open position, the fluid flows around the flap valve disc and can pass through the flow channel.
Publication DE 43 43 562 A1 describes a flap valve including: a valve body designed for installation between two sections of a pipeline and provided with a flow channel for the flow of a fluid, a valve disc arranged in the flow channel and pivotable between a closed position and an open position and mounted on the valve body, this valve disc shutting off the flow of the fluid in the closed position and opening the passage of the fluid in the open position, and an annular sealing lip arrangement which is fastened to the inner circumference of the flow channel, surrounds the flow channel and has two annular sealing lips which consist of elastic material. The two annular sealing lips are arranged at a distance from one another in the direction of flow, bear with their inner sealing edges under elastic prestress against a sealing surface located on the outer circumference of the valve disc when the valve disc is in the closed position, thereby forming an annular cavity surrounding the sealing surface of the valve disc.
Sealing lip arrangements with elastically yielding sealing lips have the advantage over non-elastic seals that the drive torques required to open and close the valve disc remain relatively low. Similarly constructed flap valves are described in DE 28 29 066 C2, EP 0 412 229 B1 and DE 195 15 014 A1. In the flap valves described in these publications, the cross-sectional areas of the two sealing lips of the sealing lip arrangement are inclined or bent outwards in relation to an annular cavity defined between the two sealing lips, i.e. against the direction of flow of the fluid, for example as shown in
If uncontrollable pressure increases occur on the high-pressure side of a sealing lip arrangement as shown in
There is therefore a need for a flap valve to prevent uncontrolled passage of fluid from the high-pressure side to the low-pressure side as discussed above.
The present technology relates to a flap valve wherein the cross-sectional areas of the two sealing lips of the sealing lip arrangement are inclined and/or bent towards the interior of the annular cavity.
In the flap valve in accordance with the present technology, the pressure increases on the respective high-pressure side of the flap valve as explained above lead to the sealing lip of the sealing lip arrangement on the high-pressure side being pressed down towards the interior of the annular cavity by the action of pressure. With this depressing force being greater than the elastic restoring force of the sealing lip on the high pressure side, the fluid may enter the annular cavity between the two sealing lips slowly and without destroying the sealing lip on the high pressure side. The fluid entering the annular cavity builds up a counter-pressure within the annular cavity which supports the sealing lip on the high pressure side from its interior side, so that the sealing lip on the high pressure side is protected against the uncontrolled passage of fluid or destruction. With the pressure in the annular cavity corresponding to the pressure of the fluid on the high pressure side, the sealing edge of this sealing lip on the high pressure side contacts with the sealing edge of the sealing surface of the valve disc with the sealing effect predetermined by the elastic pretension of the sealing lip.
Due to the cross-sectional shape and alignment of the low-pressure side sealing lip of the sealing lip arrangement, fluid that has penetrated into the annular cavity cannot leave the annular cavity in the direction of the low-pressure side either, due to the sealing lip on the low-pressure side increasing its sealing effect when pressurized from the annular cavity due to the inclination and/or curvature of this sealing lip directed against the direction of the pressure drop. The sealing lip on the high-pressure side and thus the entire sealing lip arrangement is thus considerably less sensitive to uncontrollable pressure increases that sometimes occur.
In embodiments, in order to be able to easily replace the sealing lip assembly together with the two sealing lips when necessary, the two sealing lips of the sealing lip assembly may be attached to a support ring which is insertable into a matching annular recess on the inner circumference of the flow channel of the valve body. The sealing lips, which may be made of stainless steel, may be welded to the support ring.
In embodiments, the two sealing lips and/or the back-up ring are manufactured in an additive process from metallic materials with elasticity and hardness adapted to local requirements. This makes it possible to adapt the sealing lip arrangements to the requirements with regard to their dimensions and their shape and material properties. In order to be able to use the annular cavity located between the two sealing lips for improving the sealing effect and/or further functions, in embodiments the annular cavity located between the sealing lips may be connected to a pressure fluid channel leading out of the valve housing. This pressure medium channel leading out of the valve body may be connected to a pressure medium source. This makes it possible to influence the pressure prevailing in the annular cavity between the sealing lips and thus the sealing effect of the sealing lips in a targeted manner by pressurizing or reducing the pressure, for example depending on the pressure difference across the flap valve.
In embodiments, as an alternative or in addition to the above-mentioned pressure medium source, the pressure medium channel leading out of the valve housing may be connected to a lockable collecting device for leakages. This is beneficial in removing residual medium from the annular cavity.
In embodiments, as an alternative or in addition to the measures discussed above, the pressure medium duct leading out of the valve housing may be provided with a supply device for providing a setting and/or hardening sealing agent. Such sealing agents, which may be used in an emergency, may permanently block the flap valve in the closed position and subsequently make it necessary to remove the entire sealing lip arrangement. According to the present technology, this emergency use is particularly promising for the flap valve because the sealing agent can be filled in at particularly high pressure due to the special design and arrangement of the sealing lips.
Embodiments of the present technology relate to methods of using embodiments of the flap valves as disclosed herein. In embodiments, the present technology relates to a method for increasing the sealing effect of a flap valve, in which the pressure medium channel leading out of the valve housing is connected to a pressure medium source, this method being characterized in that, after the flap disc has reached the closed position, the annular cavity located between the sealing lips is pressurized by means of the pressure medium source via the pressure medium channel. In embodiments, the present technology relates to a method for observing and/or monitoring leaks on a flap valve, in which the pressure medium channel leading out of the valve housing is connected to a collectors device which can be shut off, this method being characterized in that, when the flap disc is in the closed position, the annular cavity located between the sealing lips is connected to the collector device via the pressure medium channel and is kept under observation. In embodiments, the present technology relates to a method for the emergency shut-off of a flap valve, in which the pressure medium channel leading out of the valve housing is connected to a supply for a setting and/or hardenable sealing agent, this method being characterized in that, when the flap disc is in the closed position, the annular cavity located between the sealing lips is acted upon by the setting and/or hardenable sealing agent via the pressure medium channel, the filling pressure of the sealing agent being greater than the pressure of the fluid flowing through the flap valve at the flap valve.
In embodiments, the sealing lip arrangement according to the present technology, as disclosed above, may be coupled to the outer circumference of the valve disc additionally or alternatively to the valve body.
In embodiments, the present technology relates to a flap valve including a valve body designed for installation between two sections of a pipeline and provided with a flow channel for the flow of a fluid. The flap valve further may comprise a valve disc arranged in the flow channel and pivotable between a closed position and an open position and mounted on the valve housing, this valve disc shutting off the flow of the fluid in the closed position and opening the passage of the fluid in the open position. The flap valve further may comprise an annular sealing surface which is arranged on the inner circumference of the flow channel of the valve housing and against which, when the valve disc is in the closed position, a sealing lip arrangement arranged on the outer circumference of the valve disc rests, which sealing lip arrangement has two elastic sealing lips which are arranged at a distance from one another in the direction of flow and which, when the valve disc is closed, rest with their outer sealing edges under elastic prestress against the sealing surface of the housing, thereby forming an annular cavity surrounding the valve disc. This flap valve may be characterized by the cross-sectional surfaces of the two sealing lips of the sealing lip arrangement being inclined and/or curved towards the interior of the annular cavity.
In embodiments, the two sealing lips of the sealing lip arrangement may be attached to a support ring, which in this case can be inserted into a suitable annular recess on the outer circumference of the valve disc so that the sealing lip arrangement is replaceable.
In embodiments, in order to achieve sealing effects the sealing lips and/or the support ring are manufactured in an additive process from metallic materials with elasticity and hardness adapted to local requirements.
In the following, the invention is further explained by means of a detailed description in connection with the attached drawings, in which the same reference signs indicate identical structural elements.
For the purpose of explanation, some specific details are given in the following description to allow a thorough understanding of the many aspects and embodiments of the technology disclosed herein. Different aspects and embodiments of the technology can be practiced independently. In some cases, known structures and devices are only shown schematically in order to avoid obscuring the underlying principles, aspects and embodiments of the invention. Identical reference signs and designations in the different figures indicate identical elements.
Valve body 1 is also provided at both ends with connecting flanges 2 and 3, which can be used to connect it to a pipeline 300 (see
In the flow channel 200 of the valve body 1 there is a circular disc 4, whose dimensions and shape are adapted to the cross-section of the flow channel 200. This valve disc 4 is attached to a swivel axis 5 running parallel to a plane of extension of the valve disc 4 and supported in the valve body 1 and can be swiveled between an open position and a closed position by means of this swivel axis 5. In the open position, the plane of the flap disc 4 runs essentially parallel to the axis of the flow channel 200, so that the fluid flowing to the flap valve 100 can pass around the flap disc 4 through the flow channel 200. In the closed position shown in
As further shown in
The cross-sectional surfaces of the two sealing lips 7 and 8 of the sealing lip arrangement 7,8 are inclined and/or bent towards the interior of this annular cavity 9, as can be seen particularly well in
There are various possibilities for an easy to handle, replaceable attachment of the sealing lips 7 and 8 to the inner circumference of the passage channel 200 of valve body 1.
In embodiments, for example as shown in
In embodiments, for example as shown in
In embodiments, for example as shown in
The above mentioned, surprisingly advantageous effect of the design of the sealing lip arrangement according to the present technology on the sealing behavior is explained in the following by means of a comparison between a sealing lip arrangement known according to the state of the prior art as shown in
For the sealing lip arrangement shown in
With this sealing lip arrangement known according to the state of the art as shown in
With the sealing lip arrangement according to the present technology shown in
The annular cavity 9, arranged between the two sealing lips 7 and 8, in combination with the shape and arrangement of the sealing lips 7 and 8 according to present technology, may be used alone or in combination with additional elements of the flap valve in order to further improve the sealing behavior of the flap valve according to the present technology. For this purpose, as shown in
In embodiments, the pressure medium channel 14 leading out of valve body 1 may be used for various purposes, for example as shown in
With the aid of the pressure medium source 15, the pressure prevailing in the annular cavity 9 between the sealing lips 7 and 8 may be influenced/controlled and thus the sealing effect of these sealing lips may be controlled in a targeted manner by applying or reducing pressure, for example as a function of the pressure difference at the flap valve 1.
With the leakage collecting device 16 connected to the pressure medium channel 14, the sealing effect of the flap valve may be permanently monitored. For example, as soon as leaks occur, the leaks can be detected by the amount of fluid accumulating in the collecting device 16.
For a total shut-off of the flap valve, for example in an emergency, the annular cavity 9 between the two sealing lips 7 and 8 can be pressurized with a setting and/or hardening sealant via the pressure fluid channel 14 with the aid of the sealant supply device 17. Due to the special design and inclination of the sealing lips 7 and 8 according to the invention, this sealing agent can be introduced into the annular cavity 9 at particularly high pressure, so that an absolutely safe and tight emergency seal can be guaranteed.
In
The two sealing lips 1007 and 1008 of the sealing lip arrangement are also here arranged at a distance from each other in the flow direction of the flap valve and form an annular cavity 1009 together with the conical sealing surface 1006 of the valve housing 1001 when the flap disc 1004 is in the closed position. The special feature of this sealing lip arrangement is also here that the cross-sectional surfaces of the two sealing lips 1007 and 1008 of this sealing lip arrangement are inclined and/or curved in the direction of the interior of the annular cavity 1009.
The effect of the sealing lip arrangement connected to the flap disc is the same as for the sealing lip arrangement disclosed above regarding a sealing lip arrangement connected to the valve body, as shown in
For easy replacement, the two sealing lips 1007 and 1008 of the flap valve explained in
In order to be able to better adapt the sealing effect to the local requirements in terms of shape, elasticity and hardness in this case as well, the back-up ring 1011 and/or the sealing lips 1007 and 1008 are also manufactured in an additive process.
In embodiments, with regard to the bearing of the valve disc, different arrangements may be used, for example different types of valves including: a centric design in which the swivel axis of the disc passes through the center of the seal assembly which is centered around the axis of the flow channel, a single eccentric design, in which the swivel axis of the disc is axially displaced in the flow direction along the axis of the flow channel, a double-eccentric design, in which, in addition to the single-eccentric design, the swivel axis of the valve disc is displaced perpendicular to the axis of the flow channel, and a triple-eccentric design, in which, in addition to the double-eccentric design, the plane of the annular sealing arrangement is no longer perpendicular to the axis of the flow channel. The present technology relates to flap valves of all designs.
Different aspects, designs, implementations or features of the described design examples can be used separately in any combination. In particular, it should be noted that the various elements of
The indefinite articles “one” or certain articles “the”, “the” or “the” or similar expressions used shall, in the context of the description of the invention and in particular in the context of subsequent patent claims, be interpreted as covering both the singular and the plural, unless such interpretation clearly contradicts the context. The terms “comprising”, “having”, “including” and “contained” shall be interpreted as open terms (i.e. “including but not limited to”) unless otherwise indicated. The indication of ranges of values is essentially an abbreviation and refers in individual cases to each individual value falling within that range, or gradients thereof, unless otherwise indicated in the description. Each value disclosed in this way is treated as if it were individually mentioned in the description. All the steps of the procedure described here may be performed in any appropriate order unless otherwise indicated or the context clearly contradicts. Examples or indications in exemplary language (e.g. “as is”) are included in the description to better explain embodiments of the invention and do not imply any limitation of the scope of protection of the invention, unless otherwise claimed. No linguistic formulation in the description should be interpreted as indicating that an unclaimed element is important for the execution of the invention.
The term “essentially” used in the description refers to the complete or almost complete extent or degree of an action, characteristic, property, state, structure, object or event. For example, an object that is “substantially” enclosed would mean that the object is either completely or almost completely enclosed. The exact degree of deviation from absolute completeness allowed may depend on the specific context in some cases. In general, however, the closeness to realization will be such that the same overall result is achieved as if an absolute and complete realization had been achieved.
The preferred embodiments of the invention described here include the best way of implementing the invention known to the inventor. The invention is open to various modifications and alternative constructions. Certain exemplary embodiments of these are shown in the drawing and have been described in detail above. Variants of these preferred embodiments in the sense of the invention may become obvious to the average person reading this description. Inventors expect experienced skilled persons to be able to use such variants as required and to be able to realize the invention in ways other than those specifically described here. Accordingly, it is understood that there is no intention to limit the invention to the special form or the disclosed forms. On the contrary, the invention comprises all modifications and equivalents of the subject matter of the invention claimed in the attached claims, as permitted by applicable law. Furthermore, the invention comprises any combination of the elements described above in all possible variations unless otherwise indicated in the description or unless the context clearly contradicts it. The above description uses a specific nomenclature for explanatory purposes in order to provide a thorough understanding of the embodiments described. However, it is clear to the professional that certain details are not necessary to perform the described embodiments. Thus, the above descriptions of specific embodiments are presented for illustrative and descriptive purposes only. They are not intended to be exhaustive or to limit the described embodiments to those which are individually disclosed. It is obvious to the average expert that many modifications and variations are possible with respect to the above teachings.
This application is a continuation of PCT/EP2020/068397 filed Jun. 30, 2020, the contents of which are hereby incorporated by reference in the entirety and for all purposes.
Number | Date | Country | |
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Parent | PCT/EP2020/068397 | Jun 2020 | US |
Child | 17138759 | US |