Patent Application
20080074030
The present invention generally relates to a flat display panel, and more specifically, to a plasma display panel (hereinafter, referred to as “PDP”) comprising exhaust holes each positioned in a random region of a display area for vacuum exhaust and gas charge from/to a space between substrates.
A PDP is formed by injecting gas into a cell between two substrates comprising transparent electrodes each having a predetermined pattern. When a discharge voltage is applied to the cell where the gas is injected and sealed, a fluorescent substance is excited by ultraviolet rays generated from the discharge voltage to embody figures, letters or graphic.
In the general PDP, a front substrate 10 where a electrode X (sustain electrode) and a electrode Y (scan electrode) are formed and a rear substrate 20 where an address electrode is formed are sealed at a predetermined distance in parallel.
The electrodes X and Y in the front substrate 10 sustain radiation generated by discharge in the cell selected at an address period. The electrodes X and Y are formed of transparent electrode (or ITO electrode) Xa and Ya that are made by transparent ITO materials and of bus electrodes Xb and Yb that are made by metal materials. The electrodes X and Y are covered by a dielectric layer 12 for limiting discharge current and insulating the electrodes. A protective film 13 such as a MgO film is formed on the dielectric layer 12.
The rear substrate 20 comprises barriers 21 arranged in parallel as a stripe type (or dot type) for forming cells C which are discharge spaces. Also, the rear substrate 20 comprises address electrodes A arranged in parallel with the barrier 21 and crossed with the electrodes X and Y. A dielectric layer 23 is formed on the address electrode A. Then, a R.G.B fluorescent layer 24 for emitting visible rays at address discharge to display image is coated on the upper surface of the rear substrate 20 except the top surface of the barrier 21.
For charging discharge gas in the above-described PDP, a sealing unit 27 is formed between the front substrate 10 and the rear substrate 20 so as to maintain airtightness between the front substrate 10 and the rear substrate 20. Then, vacuum exhaust is performed on the inside of the PDP, and discharge gas is charged in the vacuum-exhausted space.
As shown in
However, in the conventional PDP, the exhaust hole 25 is located at the outside of the display area. Although the location of the exhaust hole 25 does not matter in case of the PDP consisting of a single panel, there is a limit in reduction of a seam between panels when a multi-PDP comprising a plurality of PDP panels for a large screen is embodied. That is, when the exhaust hole 25 is formed at the outside of the display area, the seam of the indefinite extension multi-PDP cannot be reduced to less than several cms in consideration of precision of the location of the exhaust hole 25 and the diameter of the exhaust small tube 26.
Technical Problem
It is an object of the present invention to form an exhaust hole in a display area of a PDP, thereby reducing an outer area of the display area that does not contribute to image embodiment.
Technical Solution
In an embodiment, a flat display panel comprises a front substrate comprising X and Y electrodes and a rear substrate comprising an address electrode which are sealed in parallel at a predetermined interval, where vacuum exhaust and gas charge are performed on a space between the sealed substrates through one or more exhaust holes. Preferably, the one or more exhaust holes are formed in a display area.
Moreover, each exhaust hole is formed to perforate the address electrode in a corresponding cell area. When a plurality of exhaust holes are formed, exhaust holes are formed symmetrically on a basis of the center of the display area.
According to one aspect of the present invention, the address electrode which has the exhaust hole comprises an exhaust hole electrode unit having a locally wide-formed portion where the exhaust hole is formed.
According to another aspect of the present invention, the exhaust hole electrode unit has a width obtained by adding a width of the address electrode to a width or a diameter of the exhaust hole, and the exhaust hole is formed in the middle of the exhaust hole electrode unit.
According to still another aspect of the present invention, the exhaust hole is formed to be circular or polygonal.
The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
The present invention will be described in detail with reference to the accompanying drawings.
In this embodiment, when vacuum exhaust and gas charge are performed on the inside of the display panel, a plurality of exhaust holes 31 (five exhaust holes in the embodiment of the present invention) are formed symmetrically in the display area as shown in
Since the exhaust holes 31 are formed in the display area, a non-radiation region which does not contribute to image embodiment can be reduced to less than 1 mm. As a result, a size of a rear substrate 30 becomes identical with that of the display area as shown in
Here, each exhaust hole 31 can be formed in a random cell C area that a manufacturer desires regardless of colors of R/G/B pixels, and its size is formed smaller than the corresponding pixel. That is, when the size of the exhaust hole 31 is larger than the corresponding pixel, a corresponding cell can be an off cell where discharge does not occurs constantly. Accordingly, the size of the exhaust hole 31 is formed to be smaller than that of the R/G/B pixel for facilitating fluorescent coating. Although the size of the exhaust hole 31 is smaller than the pixel, when the exhaust hole 31 penetrates an address electrode of the corresponding cell C, a corresponding address electrode may be disconnected or an electrode width becomes narrower in a corresponding area. As a result, sufficient discharge cannot be performed, and precise alignment cannot be performed on the corresponding cell.
To solve the above-described problem, a width of an electrode where the exhaust hole 31 is formed in an address electrode A′ (hereinafter, referred to as ‘exhaust hole electrode’ 33) is formed to be locally wide. Preferably, the exhaust hole 31 is formed to perforate the middle portion of the exhaust hole electrode 33. As shown in
As shown in
Although the exhaust hole 31 formed to be circular or oval is exemplified in the above-described embodiment, the shape of the exhaust hole can be variously changed within a range which does not affect the vacuum exhaust and the gas charge.
a and 7b show that an exhaust hole is formed to be a regular square and a rectangle, respectively.
As the method described in
In this embodiment, the exhaust hole can be formed to have a polygonal shape having various angles such as a triangle or a pentagon other than the rectangle or the square of
Although the example where the 5 exhaust holes 31 are formed in the display area of each panel is illustrated in the above-described embodiment, the number of the exhaust holes 31 can be properly regulated if necessary.
Accordingly, exhaust holes for vacuum exhaust and gas charge are formed in a display area, so that a non-radiation area of a panel is reduced to less than 1 mm. Thus, since a seam between panels can be removed in a multi-PDP where a plurality of panels are connected, it is effective to form an indefinite extension PDP.
Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 -2004-0087962 | Nov 2004 | KR | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/KR05/02632 | 8/12/2005 | WO | 4/30/2007 |
