The present invention relates generally to fluid coupling devices and, in particular, to a flat-face decompression coupler for enhancing the functionality of quick coupling hydraulic systems.
A trend in the construction industry has been to utilize smaller, more versatile machinery on the job-site. For example, mini-excavators and skid-steer loaders are often used to perform a variety of tasks. In many cases, a skid-steer loader or mini-excavator is equipped with an attachment for performing a particular task. Such attachments are typically powered by an auxiliary hydraulic circuit on the skid-steer loader or mini-excavator.
Numerous attachments exist for performing a variety of tasks. For example, attachments exist for allowing a skid-steer loader to be used as a backhoe, an earth auger, an angle broom, a drop hammer, a snowplow, a brush saw, etc. These attachments typically are designed to be quickly connected and disconnected from the skid-steer loader or other machine by an operator on the job-site. The ability to quickly change attachments on the job-site makes these smaller machines more versatile than larger machines.
Quick-disconnect couplers are often used to allow quick and convenient connection and disconnection of hydraulic lines of an attachment to the auxiliary hydraulic circuit of the machinery. These types of couplers also are often used on construction equipment or agricultural tractors for connecting auxiliary circuits that power work tools or pull behind implements. The couplers can be mounted at the end of piping, hoses or in manifolds in positions that are easily accessible to the operator when connecting an attachment. Generally the couplings are in close proximity to each other.
In general, an operator manually connects the hydraulic lines of an attachment to the auxiliary hydraulic circuit of the machine. To form the connection, a plug-like coupler part and a socket like coupler part are customarily used to couple the supply/return lines. In many instances, the connection is made while internal hydraulic pressure exists in one or both of the lines to be connected. Such internal hydraulic pressure can be residual hydraulic pressure build up in the hydraulic circuit or may be due to pressure in an attachment due to thermal expansion. Regardless, hydraulic pressure in the circuit can make forming the connection more difficult, especially with standard quick-disconnect couplers.
U.S. Patent Application Publication No. US2016/0348799 discloses and claims a decompression coupling block, which includes a mechanism for releasing residual hydraulic pressure by manually operating a release member which forms part of the decompression block. This application is hereby incorporated by reference.
U.S. Pat. No. 6,588,806 is attached as Appendix 1 and discloses a flat-face quick coupling which includes a feature which is operable to resist fluid leakage to the environment during coupling. U.S. Pat. No. 6,588,806 is hereby incorporated by reference.
The invention relates to a flat-face quick action coupling which is manufactured to the ISO 16028 standards. This standard covers the performance and dimensions across sizes 6.3 to 25.
The flat-face couplings are used in a variety of applications. Specifically, on auxiliary circuits of construction or agricultural machinery for connecting and disconnecting attachments.
Prior designs of the female flat-face quick action couplings have been unable to fully release trapped in pressure due to there no leakage design. Therefore, making connection with a mating half difficult.
The aim of the invention is to prevent a build-up of internal pressure within the female flat-face quick action couplings in the disconnected position, and therefore allow connection to the mating half.
The present invention provides a new and improved flat-face decompression coupler which can be operated to release residual pressure in the hydraulic system to enable hydraulic attachment hose assemblies to be coupled and decoupled from the hydraulic system. The illustrated decompression is a female flat-face decompression coupler.
According to one embodiment, the present invention comprises a flat-face coupler assembly for releasably coupling a pressurized fluid conduit or hose to a fluid pressure operated attachment. According to the invention, the coupler assembly includes a coupler housing and a central stem that is centrally held within the housing. At least one end of the central stem is rigidly held in order to inhibit relative movement between the central stem and a body member of the coupler assembly that is mounted within the housing. The central stem defines a flat-face on a distal end of the central stem. The flat-face is abutably engageable with a nose member that forms part of a male fitting that can be releasably connected to one end of the coupler assembly. The one end of the coupler assembly defines a fluid port for receiving or discharging pressurized fluid when connected to the male fitting depending on the direction of flow of the pressurized fluid.
A stem seat is supported for movement within the coupler housing between two (2) positions. In the preferred and illustrated embodiment, the stem seat is sleeve-like or tubular and is mounted for reciprocal sliding movement by a body member. In the illustrated embodiment, the body member mounted within the coupler assembly, sealingly engages a sealing surface defined by the tubular stem seat. Relative sliding movement between the tubular stem seat and the body member is permitted.
According to a preferred and illustrated embodiment, the stem seat surrounds at least a portion of the central stem and the tubular stem seat is movable between at least two positions relative to the body member and the central stem.
A main fluid chamber is at least partially defined between the central stem and the tubular stem seat. The main fluid chamber communicates with a second port spaced from the first port. The second port is adapted to receive pressurized fluid for delivery to the main chamber or for discharging pressurized fluid from the main chamber to, for example, a conduit connected to the second port that may be in fluid communication with a fluid pressure operated attachment.
According to the invention, one end of the tubular stem seat is operative to control fluid communication between the first port and the main chamber. The one end of the tubular stem seat is engageable with the distal end of the central stem in order to block communication between the first port and the main chamber while concurrently communicating the main chamber with a drain passage. In the preferred embodiment, the distal end of the central stem has an enlarged diameter portion that carries the seal that is engaged by the stem seat when it is in its first position. In the illustrated embodiment, the tubular stem seat is configured such that when it is in its first position at which it blocks fluid communication between the first port and the main chamber, it concurrently communicates the main chamber with a drain passage, thus allowing pressurized fluid in the main chamber to be discharged to a drain.
According to the illustrated embodiment, the stem seat includes an abutment that is engageable by a portion of the male fitting when the fitting is connected to the coupler assembly. According to the invention, the engagement of the abutment by the male fitting causes the stem seat to move to its second position as the male fitting is connected to the coupler. In the second position, the stem seat allows fluid communication between the first port and the main chamber while blocking fluid communication between the main chamber and the drain. When the stem seat is in its second position, pressurized fluid is allowed to flow between the first and second ports substantially unimpeded.
According to a feature of this embodiment, the one end of the stem seat includes a chamfer that is sealingly engageable with a seal carried by the distal end of the central stem. According to another feature of this embodiment, an end of the stem seat that is opposite the one end, includes a chamfer which establishes fluid communication between the main chamber and a drain passage formed in the body member, when the stem seat is in its first position. In a more preferred embodiment, the stem seat is tubular and the one end of the stem seat includes an inner chamfer that is sealingly engageable with an enlarged portion of the distal end of the central stem.
According to another feature of the preferred and illustrated embodiment, the body member carries a pair of spaced apart seals which sealingly engage the stem seat (which is tubular in the preferred embodiment) while allowing a relative sliding movement. The body member also includes a drain passage located between the spaced apart seals that is arranged such that when the tubular seat is in its second position, the spaced apart seals isolate the drain passage from the main chamber.
According to another embodiment of the invention, the coupler assembly is mounted within a manifold and includes an adaptor for mounting the coupler in a stepped bore defined by the manifold.
Additional features of the invention will become apparent and a fuller understanding obtained by reading the following detailed description made in connection with the accompanying drawings.
Referring now to the drawings in detail, and initially to
In the illustrated embodiment, 38a is a conventional male nipple or coupler and 38b is a female coupler or coupling, this being in accordance with conventional practice. Companion or mating attachment couplers or couplings 42a and 42b connect hydraulic lines 46a and 46b of the attachment 122 to the couplers or couplings 38a and 38b. A motor case drain port 50 in the manifold 118 is connected internally with a motor case drain line coupler 54. The motor case drain line coupler 54 is coupled to a mating motor case drain line coupler 55 and motor case drain line 56.
The motor case drain port 50 is connected to the tank 128 via line 58. The motor case drain port 50 also is connected internally with the fittings 34a and 34b and couplers 38a and 38b for releasing pressure from the system 110.
In operation, the pump 114 provides pressurized fluid from the tank 128 to the directional control valve 126. Depending on the desired direction of operation, the directional control valve 126 directs the pressurized fluid to either hydraulic line 30a or 30b. By directing the fluid to one or the other of the hydraulic lines 30a, 30b, the direction of operation of the attachment 122 can be reversed. Thus, either hydraulic line 30a or 30b can supply fluid to the attachment 122 while the other hydraulic line not supplying fluid acts as a return line to return the fluid to the tank 128. The motor case drain is provided for use with auxiliary equipment that require a low pressure return, such as for draining fluid from a motor case in the auxiliary equipment. However, as will become apparent from the following description, the motor case drain port 50 and line 58 serve a further function of providing a low pressure return path to the tank 128 for fluid bled from the high pressure flow lines by means of the herein described decompression valving or coupler.
As previously mentioned, a common practice is to use a variety of interchangeable attachments 122 with an auxiliary hydraulic system 110 of a skid-steer loader or similar type of machinery. Thus, the manifold 118 of the hydraulic system 110, which functions as a coupling system, provides a convenient interface for changing attachments 122 by providing a single location for connecting and disconnecting the hydraulic lines of the attachment 122 to the auxiliary hydraulic system 110. Residual pressure, however, often remains in the system 110 after an attachment 122 is operated, and this can make it difficult to disconnect and/or connect the attachment 122. In addition spillage of hydraulic oil can also occur in some prior art designs, which is undesirable. “Flat-face” type couplers operate to inhibit oil from spilling, thus creating built up pressure and the need for a decompression mechanism. Further, thermal pressure buildup in the attachment 122 and/or auxiliary hydraulic system 110 can be an impediment to connecting an attachment 122.
In the embodiment of the decompression coupler 38b′ shown in
It should be noted here that in
It should be noted here that in
Referring to
In one preferred embodiment and as seen best in
The central stem 16 is rigidly held in the position shown in
Referring to
When the left end (as viewed in
Although the invention has been described with a certain degree of particularity, it should be understood that those skilled in the art can make various changes to it without departing from the spirit or scope of the invention, as hereinafter claimed.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/466,790, filed on Mar. 3, 2017, the disclosure of which is entirely incorporated herein by reference.
Number | Date | Country | |
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62466790 | Mar 2017 | US |