The invention relates to an at least substantially metallic flat gasket which is clampable between components and which has at least one media passage opening and screw holes for the passage of mounting screws used to clamp the flat gasket, wherein the flat gasket comprises at least one gasket layer at least around the media passage opening, which gasket layer extends preferably over at least the majority of the flat gasket, at least one gasket layer with a preferably highly resilient sealing bead surrounding the media passage opening, and at least one gasket layer for limiting the deformation of the sealing bead is provided with a stopper, which at least substantially surrounds the media passage opening, and wherein the flat gasket comprises means for spatially evening out the compression of the stopper of the installed flat gasket (specifically for evening out along the stopper).
In particular, the invention relates to a flat gasket of this kind formed as a cylinder head gasket; in this case the media passage opening is in particular a combustion chamber passage opening associated with an engine cylinder. The invention also relates to what is known as a sealing assembly with a substantially metallic flat gasket of the above kind clamped between components, wherein at least one of the components has a locally different component stiffness in the direction perpendicular to the plane defined by the flat gasket.
If the flat gasket is a cylinder head gasket, the components of the aforesaid sealing assembly comprise the engine block and at least one cylinder head of a reciprocating internal combustion engine, which receive between them the cylinder head gasket (or cylinder head gaskets in the case of an engine having a plurality of cylinder heads) and are clamped together (in the direction perpendicular to the plane defined by the cylinder head gasket or the cylinder head gaskets) by means of mounting screws (cylinder head screws).
The invention, however, also relates to other flat gaskets and sealing assemblies, such as what is known as an exhaust manifold gasket of a reciprocating internal combustion engine, which is installed between a cylinder head and what is known as an exhaust manifold.
In the case of a cylinder head gasket, the above-mentioned media passage opening, as already known, is in particular a combustion chamber opening associated with a cylinder of the engine, but could also be a passage opening for cooling water or engine oil; in the case of an exhaust manifold gasket, the media passage opening forms an exhaust gas opening.
Where reference is made above to an at least substantially metallic flat gasket having at least one gasket layer, this means that a conventional gasket layer produced from sheet steel (sheet spring steel as necessary) or a plurality of gasket layers of this kind does/do not have to be purely metallic, but instead can be coated with a non-metallic material, for example with a material used for what is known as micro sealing or a material with which the sliding friction is reduced, or that another gasket element is not purely metallic or as appropriate consists of a non-metallic material.
The at least one gasket layer preferably extends over the entire flat gasket, however the invention also relates to flat gaskets in which a gasket layer or a plurality of gasket layers extends/extend over only part of the flat gasket.
In the case of a single-layer or multi-layer flat gasket of the kind mentioned in the introduction, the sealing bead associated with a media passage opening and the stopper associated with the sealing bead can be provided on or in the same gasket layer or each can be provided on or in one of a plurality of gasket layers. In addition, as is already known in the case of flat gaskets, a plurality of stoppers can be provided for one sealing bead, in particular a first stopper provided between the sealing bead and the edge of the media passage opening, and a second stopper, which is arranged behind the sealing bead as considered from the media passage opening. If just one stopper is provided for a sealing bead, this stopper lies preferably between the sealing bead and the media passage opening associated therewith as considered in a plan view of the flat gasket.
As is the case in known substantially metallic flat gaskets, the stopper is a substantially elongate (in a plan view of the flat gasket) and usually at least approximately circular ring-shaped structure, which does not necessarily have to be continuous, but surrounds the associated media passage opening preferably without gaps, or at least largely surrounds said opening. In some cylinder head gaskets for multi-cylinder engines, the stoppers associated with the combustion chamber openings of these cylinder head gaskets each have a gap in the web-like regions of the cylinder head gasket provided between mutually adjacent combustion chamber openings. In a plan view of the flat gasket, the stopper does not have to have the same width around the entire media passage opening associated with said stopper, and instead can have a width that varies along the length of the stopper, that is to say can have what is known as a width profile.
The components between which the flat gasket is clamped with the aid of mounting screws cannot be considered to be absolutely rigid components, and therefore reference is made to the following: Since the clamping forces are generated by the mounting screws and therefore are only introduced into the components and the flat gasket more or less at specific points, distortions of the components receiving the flat gasket between them cannot be avoided: In the screw regions, the mounting screws cause a maximal approach of the components towards one another, whereas the spacing between the components in what are known as inter-screw regions (the regions lying between the mounting screws), said spacing being measured in a direction perpendicular to the flat gasket plane, becomes larger with increasing spacing from the mounting screws on account of the reaction forces of the clamped flat gasket and the resultant resilient deformations of the components. This alone means that the clamping forces applied by the mounting screws are not distributed uniformly over the entire flat gasket. In addition, the components do not have the same mechanical strength everywhere in the direction perpendicular to the plane defined by the flat gasket, in other words they do not have the same component stiffness, and therefore for example the engine block and the cylinder head of a reciprocating internal combustion engine have larger cavities, in particular for cooling water, but also for engine oil, which lead to locally lower component stiffness levels and thus cause the compression forces acting on the installed cylinder head gasket to be even further reduced locally in the inter-screw gaps, without any particular measures being taken.
Amongst other things for the purpose of evening out the locally different compression forces acting on the flat gasket (on account of the introduction, more or less over specific points, of the screw forces into the sealing assembly and the above-described distortions of the components receiving the flat gasket between them), it is known in particular in the case of flat gaskets of the kind mentioned at the outset formed as cylinder head gaskets to provide the stopper or stoppers with what is known as a height profile, that is to say with a profile, the height of which (based on the plane defined by the gasket layer provided with the stopper) along the stopper, that is to say in the peripheral direction of the media passage opening associated with the stopper, varies; here, it is routine to configure the stopper such that its height in the above-mentioned so-called inter-screw regions is greater than in the screw regions, wherein in most cases the stopper height increases continuously with increasing spacing from the screw regions and has its smallest value in the screw regions. If a metallic ring is used as stopper, which ring is attached to a gasket layer, the stopper is produced such that, starting from a metal ring having the same height or thickness everywhere, said ring is provided with a height profile by means of a stamping process, which height profile has its smallest height or thickness at those points of the metal ring which, when the flat gasket is installed, lie closest to the mounting screws. A production method of this kind, however, reaches its limits if the height differences, necessary per se to even out the compression forces, of the height profile that is to be produced exceed a maximum determined above all by the material of the metal ring and the stamping forces available in practice, since the thickness of the used metal ring blank can then no longer be reduced in regions by the stamping process to the extent that would be necessary at the regions of the metal ring arranged close to the screws (when the flat gasket is installed), in order to provide the height or thickness of the metal ring necessary per se in the inter-screw regions. This is true in particular for a stopper that (when the flat gasket is installed) has at least one inter-screw region which (again when the flat gasket is installed) is arranged opposite a component region having a particularly low component stiffness.
The prior art, however, also includes in particular metallic flat gaskets formed as cylinder head gaskets with at least one stopper which has the same height everywhere. If at least one of the components receiving the installed flat gasket between them now has a locally much lower component stiffness in the region of the stopper and/or in the vicinity thereof only at one point or very few points, and this lower stiffness should be compensated for by making the height of the stopper, in its region associated with this point or in its regions associated with these points, greater than in the other stopper regions, the height of the stopper blank would have to be reduced in all of these other stopper regions by the stamping process, which at the least would be uneconomical.
A further problem that occurs with operation of a sealing assembly of the kind defined above will be explained hereinafter on the basis of a flat gasket of the kind defined at the outset in the form of a cylinder head gasket:
Cylinder head gaskets of this kind are generally configured such that the compression forces acting on the installed cylinder head gasket and the forces by which the sealing assembly consisting of engine block, cylinder head gasket and cylinder head is clamped are greatest in the regions of the stoppers surrounding the combustion chamber openings of the cylinder head gasket. As a result, specifically by means of stoppers of this kind, not only are the sealing beads used to seal the combustion chamber openings protected against excessive deformation (flattening), which is damaging for the durability of the sealing beads, but an undesirably high dynamic of what is known as the sealing gap is also avoided during engine operation. The sealing gap is understood to mean the gap between the engine block and the cylinder head in which the cylinder head gasket is received, and the sealing gap dynamic is understood to mean the widening of the sealing gap that occurs in regions during engine operation with the rhythm of the crankshaft rotation, i.e., an increase in the height of the sealing gap on account of the fact that the cylinder head deforms repeatedly for a brief period between the mounting screws (cylinder head screws) on account of the high gas pressures occurring in the engine cylinders, resulting in a repeated increase for a brief period in the spacing of the cylinder head from the engine block. The sealing gap dynamic is particularly high at points of the sealing gap at which at least one of the components delimiting the sealing gap has a locally lower component stiffness, which for example is caused by a relatively large component cavity, adjacent to the sealing gap, for the passage of cooling water or engine oil, in particular when this cavity lies in the cylinder head. It is sought, however, to keep the sealing gap dynamic as small as possible everywhere for the purpose of ensuring the durability of the engine.
Proceeding from a flat gasket or a sealing assembly of the kind defined at the outset, the object of the invention was to further improve the evening out of the compression forces acting on the flat gasket and/or to further reduce the sealing gap dynamic occurring during operation, more specifically by means which can be produced relatively inexpensively by known methods.
It is now proposed, in accordance with the invention, to configure a flat gasket of the kind defined in the introduction in such a way that the means for evening out the compression comprise at least one component support element which, in plan view of the flat gasket, is provided only over a longitudinal portion of the stopper and is configured such that, in the region of this stopper longitudinal portion, the flat gasket (in particular in the installed, i.e., compressed state) is locally thicker than in regions of stopper longitudinal portions immediately adjacent to this stopper longitudinal portion.
A component support element is to be understood here as follows:
It can be an element of the flat gasket which causes a region of the flat gasket containing the support element, when said gasket is installed, to dip into, so to speak, an adjacent component region having a local component weakness, that is to say having a component stiffness that is reduced compared to adjacent component regions, and in this way compensates for these local component weaknesses and supports the component locally; however, the support element can also be merely a local supplementation of the stopper so as to thus locally increase the effective overall height of stopper and support element by an amount that, due to production reasons, would not be provided by the stopper alone, or could only be provided with difficulty.
If reference is made above to the fact that the component support element, in a plan view of the flat gasket, is provided only over a longitudinal portion of the stopper, this is to be understood to mean that the component support element is located above or below said longitudinal portion (or longitudinal region) of the stopper depending on the direction of the plan view of the flat gasket. In addition, the component support element can also protrude beyond the stopper radially inwardly and/or radially outwardly (as viewed from the media passage opening) or, in a plan view of the flat gasket, can also be slightly narrower than the stopper. In a plan view of the flat gasket, the component support element should thus be provided only substantially solely over a longitudinal portion or region of the stopper, although embodiments in which, in a plan view of the flat gasket, the component support element lies exclusively above or beneath a stopper longitudinal portion are preferred.
Lastly, if reference is made above and hereinafter to the fact that the flat gasket locally is thicker on account of the component support element, this feature must not be understood to be limiting insofar as the thickness of the flat gasket is to be understood to mean the sum of the material thicknesses of the region of the flat gasket containing the support element. The thickness of this flat gasket region can also be increased in particular in that a protrusion or protrusions is/are stamped locally from the sheet metal of a gasket layer and is/are much more resistant than a sealing bead to deformation in the direction perpendicular to the gasket plane, and in particular is/are as stiff or approximately as stiff as the stoppers. In preferred embodiments of the invention the component support element is thus configured and/or dimensioned and/or the material of the component support element is of such a strength that the height and/or thickness of the component support element does not change, at least not significantly, with the assembly of the flat gasket and during gasket operation, that is to say the component support element can be considered to be resistant to deformation under the compression forces acting thereon.
The stopper longitudinal portions, which are immediately adjacent to the stopper longitudinal portion associated with the component support element, are to be understood to mean the stopper longitudinal regions which, in a plan view of the flat gasket, directly border the stopper longitudinal portion associated with the support element or are directly adjacent thereto.
Inter alia, at least one of the following advantages can be achieved with a flat gasket according to the invention:
The manufacturers of units in which a flat gasket is installed require the gasket manufacturer to produce the flat gasket such that it has a certain ‘installation thickness’. This is understood to mean the thickness of the flat gasket, measured perpendicularly to the gasket plane, in the installed, i.e., compressed, state, and the installation thickness determines the height of the above-explained ‘sealing gap’ between the components receiving the flat gasket between them. The requirement of a certain installation thickness of the flat gasket, for example in the case of a reciprocating internal combustion engine, is based on the fact that the sealing gap height also influences the axial length of a cylinder combustion chamber and therefore what is known as the compression of the engine. The above explanations must also be supplemented by the knowledge that flat gaskets, configured especially as cylinder head gaskets, for a specific engine are often manufactured and supplied by the gasket manufacturer in at least two implementations with different installation thickness, so as to allow any manufacturing tolerances of the engine block and cylinder head encountered by the customer, that is to say the engine manufacturer, to be allowed for by using a cylinder head gasket with an installation thickness by means of which these manufacturing tolerances can be compensated for, so as to attain a desired compression. A specific insulation thickness is thus also to be understood to mean the above-mentioned different installation thicknesses of a flat gasket provided for a specific unit.
In the case of a conventional sealing assembly containing a flat gasket having one or more stoppers, the required installation thickness of the flat gasket must also be achieved by the height of the stopper or stoppers, which height should also be dimensioned such that the above-explained sealing gap dynamic is as low as possible everywhere. If only a strictly limited region of a component is now to be supported on account of a locally strictly limited lower stiffness of this component and at the same time the above-explained requirements on the installation thickness of the flat gasket and the sealing dynamic are to be met, this means, in the case of conventional flat gaskets, that the stopper height has to be reduced in all other stopper regions which are not used to support the aforementioned strictly limited component region of lower stiffness, which is then not only disadvantageous or even impossible due to manufacturing reasons if the stopper height is reduced by means of a stamping process, but also involves the disadvantage that the function of the sealing bead associated with the stopper is impaired on account of the low stopper height over a large part of the length or periphery of the stopper. This is because the degree of compression, i.e., flattening, of the sealing bead of the installed flat gasket (compared to the bead height when the flat gasket is not yet installed, i.e., is not yet compressed) is dependent on the stopper height, and even an only locally excessive flattening of the sealing bead compromises its durability, and in addition what is known as the working point of the sealing bead is shifted by a substantial reduction of the stopper height. The working point of a sealing bead that is dynamically loaded during operation is understood to mean the bead point (in a cross-section through the bead), from which the bead changes its height spring-elastically when subjected to a compression load, i.e., becomes smaller or also larger during operation, wherein the position of the working point can also change depending on the operating state of the sealing assembly. These effects (undesirably high flattening and shifting of the working point of the bead) can be overcome or at least minimised by the at least one component support element provided in accordance with the invention.
In a sealing assembly of the kind defined in the introduction, what are known as sliding movements between the component surfaces receiving the flat gasket between them and the flat gasket itself occur during operation, but also between the gasket layers in the case of a flat gasket comprising a plurality of gasket layers (specifically relative movements in the sealing gap plane), said sliding movements being caused by different temperatures occurring during operation, possibly also only in regions, and accompanying different thermal expansions of the components receiving the flat gasket between them, but in the case of a reciprocating internal combustion engine also by the gas pressures occurring at different times and locations during engine operation. These sliding movements, which lead to signs of wear, can be reduced by the at least one component support element provided in accordance with the invention, since said element leads to a certain local concentration of the compression forces which act between the components and the flat gaskets, and also between the gasket layers in the case of a flat gasket comprising a plurality of gasket layers, and an increase in the compression forces results in an increase of the frictional forces which have to be overcome when sliding movements of this kind occur, such that relative sliding movements between the components of the flat gasket, and also between the gasket layers thereof in the case of a multi-layer flat gasket, are reduced by the at least one component support element provided in accordance with the invention.
As is clear from the comments above, preferred embodiments of the flat gasket according to the invention have at least two gasket layers.
The at least one component support element provided in accordance with the invention can be provided in principle in any way whatsoever on or in the flat gasket, such that the position of said component support element is secured, even during operation. In preferred embodiments of the invention, however, the component support element is provided or formed on or in a gasket layer.
Advantageous embodiments of the invention are characterized by one or, as appropriate, more of the following features:
(i) in the case of a multi-layer gasket, the stopper is provided on one gasket layer and the component support element is provided on another gasket layer;
(ii) a gasket layer provided with at least one component support element is also provided with at least one sealing bead (associated with a media passage opening);
(iii) the at least one component support element is formed by a stamping of a gasket layer which forms at least one protrusion protruding beyond this gasket layer (the production of a component support element of this kind is usually simpler and more economical than that of a component support element having the form of a support pad fixedly attached to a gasket layer);
(iv) a stopper is provided on one side (that is to say the main surface) of a gasket layer, and the component support element is provided on the other side (that is to say the main surface) of this gasket layer, wherein the stopper and the component support element, as viewed in a plan view of the gasket layer, are at least substantially opposite one another (if the component support element is produced by stamping of the gasket layer, it is recommended to perform this stamping process before the gasket layer is provided with the stopper).
A flat gasket according to the invention, the stopper of which is provided with a height profile which has large height differences, enables a relatively problem-free manufacture whilst at the same time satisfying at least some of the above-mentioned requirements of a flat gasket (installation thickness, low sealing gap dynamic as considered overall, limitation of the flattening of the sealing bead, and at least reduction of shifting of the bead working point) in that the height profile of the stopper required theoretically in order to satisfy these requirements is divided up or distributed so to speak between the stopper on the one hand and the at least one component support element on the other hand. An advantageous embodiment of this kind of the flat gasket, in which the stopper is provided with a height profile of which the height, based on the plane defined by the gasket layer provided with the stopper, varies in the peripheral direction of the media passage opening associated with the stopper or in the longitudinal direction of the stopper, is characterized in that a theoretical height profile of the stopper necessary for evening out the compression is replaced by a combination of an actual height profile of the stopper and the at least one component support element, this combination having the same effect as the theoretically necessary height profile.
An advantageous embodiment of this kind of the flat gasket is preferably configured such that the height of the height profile of the stopper in at least one longitudinal portion of the stopper varies between a maximum value Hmax in at least one first longitudinal portion region and a minimum value Hmin in at least one second longitudinal portion region of this stopper longitudinal portion by a height difference ΔH=Hmax−Hmin, wherein the actual height of the stopper height profile in the first longitudinal portion region is reduced, compared to a theoretical height of the stopper height profile necessary for evening out the compression, by at most ΔH/2, and wherein, in the first longitudinal portion region of the stopper, the reduction of the height of the stopper height profile is compensated by at least one component support element provided over the first longitudinal portion region of the stopper.
As is clear from the above explanations of the present invention, preferred embodiments of the invention in which the height profile of the unit consisting of stopper and component support element is not divided up or distributed between the stopper and the at least one component support element are characterized in that the stopper has the same height or thickness everywhere and a locally greater effective height of this unit is achieved only by the at least one component support element.
A flat gasket in accordance with the above-defined advantageous embodiments with a stopper having a height profile can also be produced economically when the stopper itself is provided with its actual height profile by means of a stamping process.
As already mentioned, embodiments in which at least the gasket layer or gasket layers which is/are provided with the sealing bead and/or the stopper and/or the component support element extends/extend over the entire flat gasket are preferred for a flat gasket according to the invention.
Since the present invention has particular significance in the field of cylinder head gaskets, a flat gasket according to the invention is configured in particular as a cylinder head gasket for a reciprocating internal combustion engine. In addition, the invention has a particularly advantageous effect on those regions of cylinder head gaskets which, as media passage opening, contain a combustion chamber opening (associated with an engine cylinder). A seal must be provided around a combustion chamber opening of a cylinder head gasket against the highest media pressures, specifically against the gas pressures occurring during engine operation, and therefore, at least in most cases, a cylinder head gasket is configured such that, when the cylinder head gasket is in the installed, i.e., compressed state, the highest compression forces act on those gasket regions which surround a combustion chamber opening.
The invention also relates to a sealing assembly comprising a substantially metallic flat gasket clamped between components, wherein at least one of the components has at least a locally different component stiffness (in the direction perpendicular to the plane defined by the flat gasket) and the flat gasket has at least one media passage opening, screw holes for the passage of the mounting screws used to clamp the flat gasket, and at least one gasket layer at least around the media passage opening, and wherein at least one gasket layer is provided with a sealing bead surrounding the media passage opening, and at least one gasket layer, specifically the gasket layer provided with the sealing bead or another gasket layer for limiting the deformation of the sealing bead, is provided with a stopper (at least one stopper), which surrounds the media passage opening at least substantially (specifically completely or except for at least one gap), and wherein the flat gasket has means for evening out the compression of the stopper of the installed flat gasket (that is to say the compression forces acting on the stopper) along the length of the stopper.
In accordance with the configuration and effect of a flat gasket according to the invention, a sealing assembly of this kind is configured in accordance with the invention such that the means for evening out the compression of the stopper along the length of the stopper comprise at least one component support element, which is arranged opposite a region of a component (that is to say is arranged above or below this component region in a plan view of the flat gasket) in which this component has a lower component stiffness compared to component regions immediately adjacent to this component region (compared to the stiffness of the immediately adjacent component regions), and which, in a plan view of the flat gasket, is provided (preferably only) above or beneath a longitudinal portion of the stopper and is configured such that, in the region of this stopper longitudinal portion, the flat gasket is locally thicker than in regions of stopper longitudinal portions immediately adjacent to this stopper longitudinal portion.
Preferred embodiments of a sealing assembly according to the invention have one or more of the features of the flat gasket according to the invention which have been described above as optional features of the flat gasket.
The present invention can also be applied advantageously to what are known as backland supports of substantially metallic flat gaskets. A backland support is understood by a person skilled in the art to mean a component support which is arranged at a spacing from the sealing system associated with a media passage opening or at a spacing from the media passage openings provided with sealing systems. In the case of a flat gasket, particularly a cylinder head gasket, a backland support or backland supports is/are used usually for the purpose of avoiding undesirably excessive deformations of at least one of the components receiving the flat gasket between them at the time of assembly and during operation of the flat gasket, in particular for compensating for relatively large distortions of at least one of these components, and/or relatively large deformations of regions, in particular in at least one region of the sealing face facing the flat gasket, of at least one of these components in the event that, in a region of this kind, the component has a much lower component stiffness than in a component region adjacent to this region. In the case of a cylinder head gasket that is to be clamped between the components constituted by the engine block and cylinder head, the above is true particularly for the cylinder head, the component stiffness of which is generally lower than that of the engine block. In the case of elongate flat gaskets and consequently elongate components receiving the flat gasket between them, backland supports of this kind are provided in particular in the longitudinal end regions and/or in the vicinity of at least one longitudinal edge of the flat gasket. This is true in particular for cylinder head gaskets for multi-cylinder engines, whether what are known as straight engines or what are known as V engines (having two so-called cylinder banks, each of which accommodates a plurality of cylinders).
These backland supports are thickened portions of a gasket layer or a plurality of gasket layers of the flat gasket, wherein a thickened portion of this kind in particular has the form of a support pad on a gasket layer or a stamping of the gasket layer forming at least one protrusion. Here, it can be advantageous to provide the backland support with a height profile, and then at least some of the problems described above for a stopper will be encountered in respect of the backland support.
A backland support therefore at least primarily is not a deformation limiter for a sealing bead, as is the case with a stopper, but instead is at least primarily an element by means of which deformations of at least one of the components receiving the flat gasket between them are at least reduced and/or compensated for, and which also does not always have to be adjacent to or associated with a media passage opening.
The present invention thus also relates to an at least substantially metallic flat gasket which is configured in particular as a cylinder head gasket and which is clampable between sealing faces of components facing towards one another and which has a gasket plate provided with at least one first and at least one second media passage opening and screw holes for the passage of mounting screws used to clamp the flat gasket, which gasket plate has at least one gasket layer provided with at least one first media opening corresponding to a first media passage opening of the gasket plate, a sealing device for the at least one first media passage opening, and at least one component support device, wherein, in a plan view of the flat gasket, the component support device is arranged in what is known as the backland, i.e., on the side of the sealing device facing away from the at least one first media passage opening and at a spacing from the sealing device.
In accordance with the invention the component support device has at least one elongate first support element (in a plan view of the flat gasket) and at least one second support element, wherein this second support element, in a plan view of the flat gasket, is provided only over a longitudinal portion of the first support element and is configured such that the flat gasket, in particular the clamped and thus compressed flat gasket, is locally thicker in the region of this second support element than in regions of longitudinal portions of the first support element immediately adjacent to this second support element.
In a plan view of the flat gasket, the first support element is thus configured such that its first dimension measured along the support element is greater than its second dimension measured transversely hereto, and in particular the first dimension is a multiple of the second dimension.
If flat gaskets according to the invention provided with a backland support are compared with flat gaskets according to the invention that have a stopper and a component support element associated therewith, it is clear that, in the case of the first-mentioned flat gasket, the first support element thereof is provided at the location of a stopper and the second support element thereof is provided at the location of a component support element of the second above-mentioned flat gasket, and moreover these are located at locations of the flat gasket other than where the unit formed of stopper and component support element are located.
The following shall be noted with regard to the above definition of a flat gasket according to the invention with a backland support:
In a plan view of the flat gasket, the elongate first support element does not, under any circumstances, have to run in a straight line; rather, it can have a curved form, even at least in regions, in a plan view of this kind, and for example can have a form corresponding approximately to a C or L shape.
A flat gasket according to the invention provided with a backland support, as is the case for the at least one first media passage opening, can also be provided with a sealing device for the at least one second media passage opening.
If, in the case of a flat gasket according to the invention provided with a backland support, it is necessary to provide a seal around the at least one first media passage opening with respect to particularly high media pressures, as is the case with a combustion chamber opening of a cylinder head gasket, the components receiving the flat gasket between them are generally well supported by the sealing device provided for this media passage opening, particularly when the sealing device has a sealing bead provided in a gasket layer and a stopper associated with said sealing bead and providing the component support. Since cavities provided in the components receiving the flat gasket between them communicate with one another through the at least one second media passage opening and the component stiffness of the components is locally reduced as a result of these cavities, a backland support formed by the first and the second support element is used in particular to compensate for locally reduced component stiffness of this kind.
Consequently, preferred embodiments of a flat gasket according to the invention provided with a backland support are characterized in that at least one component support device (in a plan view of the flat gasket) is arranged immediately adjacent to at least one second media passage opening. In particular in the case of a cylinder head gasket the at least one second media passage opening is a liquid passage opening.
If a flat gasket according to the invention provided with a backland support has at least two gasket layers around the first and second media passage openings, it is advantageous to provide at least the first support element on a first of these gasket layers, wherein the second support element is then provided preferably on a second of these gasket layers.
For reasons of efficacy both of the first and second support element, it is generally preferred to arrange the aforementioned first and the aforementioned second gasket layer directly one above the other in the gasket plate of the flat gasket. In principle, however, a further gasket layer can also be arranged between the first and the second gasket layer if the flexibility of said further gasket layer does not significantly compromise the efficacy of either one of these two support elements.
Of the first and second support element, the one can have the form of a support pad on a gasket layer (which is most preferred), and the other can be formed by a stamping of another gasket layer, such that this stamping forms at least one protrusion, which protrudes beyond a region of the gasket layer provided with the stamping immediately adjacent to the stamping. However, both support elements can also be formed by support pads or stampings.
Although the at least one second support element on its own means that a component support device formed by the first support element and at least one second support element has a height profile, it can be recommended to provide at least one of the first and second support elements themselves with a height profile, the height of which, based on a plane defined by the flat gasket or gasket plate thereof, varies along the longitudinal first support element, so as to optimally allow for locally different components stiffnesses and/or locally different clamping and thus compression forces acting on the installed flat gasket.
It should also be mentioned that, in the case of a flat gasket according to the invention provided with a backland support, this flat gasket can advantageously have further features with regard to its component support device or first and second support elements, which further features have been mentioned above and/or will be mentioned hereinafter and/or in the accompanying claims for a unit formed of a stopper and a component support element.
Lastly, the present invention also relates to a sealing assembly comprising a substantially metallic flat gasket, which is clamped between components and in particular is configured as a cylinder head gasket, wherein at least one of the components, in the direction perpendicular to the plane defined by the flat gasket, has a locally different component stiffness and the flat gasket has at least one first and at least one second media passage opening, screw holes for the passage of mounting screws used to clamp the flat gasket, a sealing device for the at least one first media passage opening, and at least one component support device, wherein, in a plan view of the flat gasket, the component support device is arranged on the side of the sealing device facing away from the at least one first media passage opening, at a spacing from the sealing device.
In accordance with the invention a sealing assembly of this kind is characterized in that the component support device is opposite a region of a component in which this component has a lower component stiffness compared to component regions immediately adjacent to this component region (in a plan view of the sealing assembly), and in that the component support device has at least one elongate first support element (in a plan view of the flat gasket) and at least one second support element, which (again in a plan view of the flat gasket) is provided only over a longitudinal portion of the first support element and is configured such that the assembled flat gasket, that is to say installed and thus also acted on by compression forces, is locally thicker in the region of this second support element than in regions of longitudinal portions of the first support element immediately adjacent to this second support element (in a plan view of the flat gasket).
The feature of the above-mentioned greater thickness, in this instance, also must not be interpreted so narrowly as to mean the sum of materials of the flat gasket, since the flat gasket for example also has a greater thickness where a gasket layer is provided with a stamping of the above-mentioned type. In addition, in particular the locally greater thickness of the installed, i.e., compressed flat gasket in the region of a component support element or a component support device is of significance for each embodiment of the present invention.
The prior art and preferred embodiments of the invention will be described hereinafter with reference to the accompanying drawings; here, the invention is explained with reference to flat gaskets configured as cylinder head gaskets. However, further features, advantages and details of the invention, which can also be applied to flat gaskets of other kinds, as is clear to a person skilled in the art, shall become clear from the accompanying drawings and the description below.
For the sake of simplicity, the cylinder head gasket 16 has been shown with two gasket layers 16a and 16b, each of which has an opening corresponding to the combustion chamber 12, wherein these openings in the two gasket layers are arranged in particular congruently one above the other (as viewed in the direction of the cylinder axis 12a) and together form a combustion chamber opening 16c of the cylinder head gasket. Each of the two gasket layers 16a, 16b is additionally provided with a combustion chamber sealing bead 16d, which surrounds the combustion chamber opening 16c in a closed manner, that is to say without gaps.
When the cylinder head 14 is in the assembled state and the cylinder head screws have been tightened, the cylinder head gasket 16 is pressed between sealing faces 10a and 14a of the engine block 10 and the cylinder head 14, wherein the combustion chamber sealing beads 16d are pressed against one another by means of their crests and the height of the combustion chamber sealing beads measured in the vertical direction in accordance with
In the case of metallic flat gaskets having one or more gasket layers, a gasket layer provided with a bead that can be flattened spring-elastically is usually referred to as a functional layer.
So that the sealing beads 16d are not excessively deformed, that is to say flattened, when the cylinder head gasket 16 is assembled and during gasket operation, which could be detrimental to the durability of the beads, the cylinder head gasket 16 is provided, as is usual, with at least one deformation limiter for the sealing beads. A deformation limiter of this kind is usually referred to as a stopper, and will be referred to in this way hereinafter. In the case of the cylinder head gasket 16 shown in
In addition, the effective height of the stopper 20 must be such that, as the cylinder head gasket 16 is assembled, that is to say as the gasket is clamped, the height of the combustion chamber sealing beads 16d is indeed reduced slightly, but the sealing beads are not flattened to an undesirable extent.
Many other embodiments of stoppers of this kind are known from the prior art, for example stoppers formed from material applications, such as stoppers sintered from powder that can be sintered, but also stamped stoppers, that is to say stoppers which are formed in that the sheet metal of one or both gasket layers is provided with stamped protrusions.
It should also be noted additionally with regard to
The engine components formed by the engine block and cylinder head usually have relatively large cavities, more specifically also in the vicinity of the cylinder combustion chambers. Usually, cooling water flows through these cavities, or these cavities are used to return engine oil from the cylinder head into the engine block and into an oil sump arranged beneath the latter. A cavity of this kind leads to a locally lower stiffness of the engine component provided with the cavity, in particular in the case of a cylinder head, since the cylinder heads of modern engines are produced from lightweight metal alloys.
If the cylinder head 14 is assembled and the cylinder head screws clamping the cylinder head against the engine block 10 are properly tightened, the reaction forces, particularly of the stopper 20, acting on the cylinder head 14 lead, without particular measures, to a local deformation of the regions of the engine components arranged above and beneath the stopper 20, particularly of the cylinder head, as has been indicated in
Since the layers of a metallic flat gasket, but particularly the gasket layers 16a, 16b made of sheet spring steel and configured as functional layers, are flexible, the annular region of the cylinder head gasket 16 defined by the stopper 20, as the cylinder head gasket 16 is assembled, that is to say as the cylinder head screws are properly tightened, dips into the resultant inward bulging 24 in the sealing face 14a of the cylinder head 14, which in the case of this flat gasket formed in accordance with the prior art leads to a local reduction of the compression forces acting on the flat gasket.
The cylinder head gasket denoted as a whole by 100 has three combustion chamber openings 102, 104 and 106, screw holes 108 for the passage of cylinder head screws, differently configured water holes 110 for the passage of cooling water, differently configured pressure oil openings 112 for the passage of engine oil conveyed under pressure into a cylinder head, and differently configured oil return openings 114, 116 and 118 for the pressure-free return of engine oil from the cylinder head through an engine block into an oil sump of the engine.
A seal is provided around the combustion chamber openings 102, 104, 106 by means of combustion chamber sealing beads 120, and when the cylinder head gasket is in the installed state with gasket regions flooded by cooling water, a seal is provided on the one hand with the aid of the combustion chamber sealing beads 120 and on the other hand with water sealing beads 122, and lastly a seal is provided at the periphery of the cylinder head gasket 100 by means of peripheral sealing beads 124.
As can be seen clearly from
As shown in
As can be seen in particular from a comparison of
In particular, the combustion chamber sealing beads, in contrast to that shown in
It can be seen from
Each of the stoppers 136 is associated, in the region denoted by A in
The functional layer 130 is provided, along the region denoted by A in
By means of the support element 140 provided only over a longitudinal portion of the stopper 136, the local dipping of the cylinder head gasket into a region of locally lower component stiffness of the cylinder head is compensated for in accordance with the invention.
The embodiment of a component support element according to the invention shown in
A preferred embodiment of a component support element according to the invention, such as the support element 140, will be explained hereinafter with reference to
The region A that can be seen in
A bead 140a forming the component support element 140 and having a meandering course in a plan view consists of successive meander curves or loops transitioning into one another, which have the greatest possible “packing density” in the longitudinal direction of the meander form or of the component support element 140, that is to say the limbs of the substantially U-shaped meander regions should follow on from one another with the shortest possible spacings in the longitudinal direction of the component support element 140, so that the component support element is as resistant as possible to deformation, that is to say can counteract the compression forces acting on the component support element when the cylinder head gasket is installed, to such an extent that the component support element is at most insignificantly deformed. To this end, it is also recommended to configure the cross-section of the bead such that the ratio of bead height to bead width is as large as possible or the two lateral flanks of the bead are as stiff as possible.
The meandering bead preferably has a height profile such that the bead height in a middle region of the meander bead is at least substantially constant and in end regions adjoining the middle region decreases preferably continuously in the direction of the bead ends until reaching zero.
It is also recommended to reduce the width of the meander bead in the end regions thereof towards the bead ends, in particular continuously, as can be seen in
The position of the stamping 140a that can be seen in
The height profile of a preferred embodiment of the unit according to the invention formed of a stopper and a component support element is explained hereinafter with reference to
In
Since
In
The middle region M thus extends over the angular region from 260° to 280°, that is to say over 20°, the end region E1 extends over the angular region from 230° to 260°, that is to say over an angular region of 30°, and the end region E2 extends over the angular region from 280° to 310°, that is to say over an angular region likewise of 30°.
For the height profile of the unit formed of stopper and component support element, it has been assumed that the effective height or thickness of the stopper is the same everywhere, that is to say is constant, and only the height of the component support element along the stopper varies. For the effective height of the unit formed of stopper and component support element specified in
In the middle region M, the effective height of the component support element is to be constant and is to have a value of 30 μm, such that in this region the overall height of the unit formed of stopper and component support element is likewise constant and is 180 μm. Starting from the middle region M, the effective height of the component support element should decrease continuously from 30 μm to 0 μm.
This height profile of the unit formed of stopper and component support element proceeds from the consideration, illustrated by
A further embodiment of a component support element according to the invention is shown in
Reference is also made at this juncture to
In the embodiment according to
In all of the embodiments shown in
The graph shown in the right-hand part of
In the graph of
As is clear from the lower curve of the graph shown in
In accordance with the invention the maximum height Hmax of the stopper 202b′ or height profile thereof is now reduced relative to a theoretical maximum height of the stopper or height profile thereof necessary for evening out the compression, more specifically preferably by at most 50% of the difference between Hmax and Hmin, and this reduction of the maximum height of the stopper or its height profile is compensated for by the component support element 200b′ according to the invention, the height profile of which is shown by the upper curve of the graph shown in
The graph shown in
The sectional illustration in the left-hand part of
The functional layer 300 formed of sheet spring steel is provided with a sealing bead 300a for a media passage opening and also with a stopper 300b, wherein this media passage opening according to
The embodiment of a flat gasket according to the invention forming the basis of
In the graph shown on the right in
Similarly to the illustration in
In the graph shown on the right in
In the embodiment of the flat gasket according to the invention forming the basis of
For the rest, with regard to the embodiment of the flat gasket according to the invention forming the basis of
In
In the case of the embodiment of the flat gasket according to the invention forming the basis of
In the graph of
In
In all of
In addition, reference is made again, particularly in respect of
A preferred embodiment of a flat gasket according to the invention provided with a backland support will now be described with reference to
In the detail from
As can be seen from
Since the cavities provided in the components, i.e., in the present case in an engine block and a cylinder head for the engine oil, which communicate with one another by means of the oil openings 118, 118′ and 112 when the engine is in the finished, assembled state and are arranged on either side of the cylinder head gasket, due to their sizes, even if these are different, cause the components receiving the cylinder head gasket between them, specifically the engine block and the cylinder head, to have a significantly reduced component stiffness in their component regions delimiting these cavities, the region of the cylinder head gasket 100 shown in
The section shown in
Since
The component support device 500 will now be explained with reference to
As shown in
A feature of preferred embodiments of the invention is illustrated by
Since the second media passage openings formed by the oil openings 118 and 112 should have larger cross-sectional areas than the oil opening 118′, and since, when the cylinder head gasket is in the installed state, the size of the cavities provided in the engine block and the cylinder head and communicating with one another by means of the oil openings 118, 118′ and 112 have cross sections and cross-sectional areas corresponding to the sizes of the oil openings 118, 118′ and 112, at least in the immediate vicinity of the cylinder head gasket, it can be assumed that in the engine belonging to the cylinder head gasket shown in
The illustrations in
In the embodiment of the invention illustrated in
It should also be noted that the first support element 502, instead of a support pad on a gasket layer, could also be formed by a stamping of a gasket layer, and that a support pad on a gasket layer could also be used for a second support element or each second support element.
However,
Of course, the flat gasket according to the invention does not have to be provided around the second media passage openings with elastic sealing beads formed in at least one gasket layer; rather, a seal could be provided around the second media passage openings by means of elastomer sealing elements injected onto a gasket layer, as is the case for example with cylinder head gaskets or large engines, when the second media passage openings are passage openings for cooling water or engine oil. Consequently, the half-beads 124′ and 124″ could also be omitted in
In the case of a flat gasket according to the invention, the first support element and/or a second support element and/or any second support element can be provided with a height profile, the height of which varies in the longitudinal direction of the elongate first support element.
In the embodiment shown in
In the case of a flat gasket as is represented by
In order to be able to include the height profiles of all support elements (even if only schematically) in
Since the graph of
Since, in the case of the embodiment shown in
The dimensions of interest here of a cylinder head gasket according to the invention for engines as are typically used in passenger vehicles preferably lie within the following ranges:
Effective height of the first and/or second support element (i.e., in the case of a stamped second support element, the height of the at least one protrusion produced by stamping): 50 to 150 μm, preferably 60 to 140 μm, and in particular 70 to 130 μm;
Height difference between a level of medium height and the positions of greatest and smallest height of the height profile: 10 to 40 μm, preferably 20 to 30 μm, and in particular 15 to 25 μm.
Lastly, the following should also be noted:
If a gasket layer is subjected to a stamping process in order to form a first or second support element of a component support device according to the invention, this support element can be provided subsequently with a height profile by stamping.
A first or second support element can also be formed by a strip-like region of a gasket layer, in the region of which the material thickness, that is to say the sheet metal thickness of the gasket layer, has been increased in such a way that, from regions of the gasket layer arranged on one side of the strip-like region or on both sides thereof, material is displaced into said strip-like region by extrusion, and the thickness of said region is thus increased. In this case, the support element is indeed the result of a stamping or extrusion process, however the support element is not formed by a multiplicity of discrete protrusions.
Number | Date | Country | Kind |
---|---|---|---|
10 2015 120 452.5 | Nov 2015 | DE | national |
10 2015 120 782.6 | Nov 2015 | DE | national |
This application is a continuation of international application number PCT/EP2016/078285, filed Nov. 21, 2016, which claims the benefit of German application Nos. 10 2015 120 452.5, filed Nov. 25, 2015, and 10 2015 120 782.6, filed Nov. 30, 2015, each of which is incorporated by reference in its entirety.
Number | Date | Country | |
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Parent | PCT/EP2016/078285 | Nov 2016 | US |
Child | 15988502 | US |