The present invention relates to a flat plate type fuel cell (hereinafter referred to as a “planar fuel cell apparatus”) which includes a single fuel cell having an anode layer, a cathode layer, and a solid electrolyte layer sandwiched therebetween.
A conventionally known fuel cell apparatus is, for example, a solid oxide fuel cell (hereinafter, may be referred to as SOFC) apparatus which uses solid electrolyte (solid oxide).
The SOFC apparatus uses, for example, a planar single fuel cell having an anode layer provided on one side of a solid electrolyte layer and in contact with fuel gas, and a cathode layer provided on the other side of the solid electrolyte layer and in contact with oxidizer gas (e.g., air).
A fuel gas chamber which is a flow channel into which fuel gas is introduced is provided on an anode layer side of the single fuel cell, and an oxidizer gas chamber which is a flow channel into which oxidizer gas is introduced is provided on a cathode layer side of the single fuel cell. Further, in order to obtain an intended voltage, there has been developed a fuel cell stack in which a plurality of single fuel cells are stacked with interconnectors intervening therebetween (i.e., a fuel cell stack composed of a plurality of tiers).
Also, in recent years, there has been disclosed a fuel cell stack in which tiers different in terms of gas flow channels (flow channels for fuel gas) are combined so as to uniformize the in-plane temperature distribution of the single fuel cells (cell in-plane temperature distribution) (see Patent Document 1).
Further, there has been disclosed a technique for improving (uniformizing) the cell in-plane temperature distribution by alternating, tier by tier, flow directions of fuel gas and oxidizer gas flowing through respective flow channels (see Patent Document 2).
Patent Document 1: Japanese Patent Application Laid-Open (kokai) No. 2002-141081
Patent Document 2: Japanese Patent Application Laid-Open (kokai) No. S62-080972
However, the technique described in Patent Document 1 has a problem that the technique cannot improve (uniformize) the cell in-plane temperature distribution to a sufficient degree and cannot improve the power generation efficiency of the single fuel cell itself.
In the technique described in Patent Document 2, by combining the gas flow channels for fuel gas and oxidizer gas such that the cell in-plane temperature distribution is improved (uniformized), the area of cell regions which operate in a temperature range for high efficiency can be increased. Therefore, power generation efficiency; in other words, output voltage under a predetermined current condition, tends to increase.
However, studies conducted by the present inventors have revealed that, in the case where a higher efficiency is sought by a method of changing the flows of the gasses, as shown in
This is because, for example, in the case of a cross-flow-type single fuel cell, it is considered that even when the cell in-plane temperature distribution is uniformized, for each of the fuel gas and the oxidizer gas, regions having different gas concentrations are formed, which affects the output voltage.
Namely, as shown in
The present invention has been conceived in view of the above problem, and an object of the invention is to provide a planar fuel cell apparatus which can enhance its electricity generation capability.
Means for Solving the Problem
(1) A planar fuel cell apparatus of a first mode of the present invention comprises a single fuel cell having an anode layer, a cathode layer, and a solid electrolyte layer sandwiched therebetween; a fuel gas chamber disposed on an anode layer side; an oxidizer gas chamber disposed on a cathode layer side; one or a plurality of fuel gas inlets through which fuel gas flows into the fuel gas chamber, and one or a plurality of fuel gas outlets through which the fuel gas flows out from the fuel gas chamber; and one or a plurality of oxidizer gas inlets through which oxidizer gas flows into the oxidizer gas chamber, and one or a plurality of oxidizer gas outlets through which the oxidizer gas flows out from the oxidizer gas chamber. The planar fuel cell apparatus is characterized in that, as viewed in a stacking direction, a first rectilinear line which connects a centroid Cfi of the fuel gas inlet(s) and a centroid Cfo of the fuel gas outlet(s), and a second rectilinear line which connects a centroid Cai of the oxidizer gas inlet(s) and a centroid Cao of the oxidizer gas outlet(s) cross each other, and the centroid Cao of the oxidizer gas outlet(s) is located closer to the centroid Cfi of the fuel gas inlet(s) than to the centroid Cfo of the fuel gas outlet(s).
The planar fuel cell apparatus of the first mode is such that, as viewed in the stacking direction, the first rectilinear line which connects the centroid Cfi of the fuel gas inlet(s) and the centroid Cfo of the fuel gas outlet(s), and the second rectilinear line which connects the centroid Cai of the oxidizer gas inlet(s) and the centroid Cao of the oxidizer gas outlet(s) cross each other. That is, the planar fuel cell apparatus employs so-called cross-flow design in which a fuel gas flow channel and an oxidizer gas flow channel cross each other.
In the planar fuel cell apparatus of cross-flow design, for example, as exemplified in
By virtue of such disposition of the centroid Cao of the oxidizer gas outlet(s), the area of a region R2 in which although the concentration of fuel gas is higher, the concentration of oxidizer gas is low, and the amount of reaction (the amount of power generation) is small as in the conventional technique decreases, and the area of a region RH in which both the concentration of fuel gas and the concentration of oxidizer gas are high increases. Therefore, a remarkable effect of increasing output voltage (accordingly, enhancing electricity generation capability) is attained.
Also, according to the first mode, since the electricity generation capability (electricity generation efficiency) of the single fuel cell itself can be improved, the present invention can be applied to not only a fuel cell stack in which a plurality of single fuel cells are stacked but also a single-tier fuel cell apparatus which uses one single fuel cell.
Further, in the region in which the concentration of oxidizer gas is low although the concentration of fuel gas is high, deterioration of the single fuel cell occurs more easily. However, in the first mode, since the area of such a region is small, deterioration of the single fuel cell can be suppressed, whereby the durability of the fuel cell apparatus can be enhanced.
The expression “as viewed in the stacking direction” indicates a view in a direction (stacking direction) in which the anode layer, the solid electrolyte layer, and the cathode layer are laminated together. The term “centroid” indicates the center of gravity on a plane. The centroid of a gas inlet or outlet indicates the center of gravity of an opening of the gas inlet or outlet as viewed in a direction in which the planar fuel cell apparatus extends (a planar direction, or a direction perpendicular to the stacking direction). In the case where a plurality of gas inlets (outlets) exist, the center of gravity is of a set of all the gas inlets (or all the gas outlets) on a plane.
(2) In a planar fuel cell apparatus of a second mode of the present invention, as viewed in the stacking direction, the centroid Cfo of the fuel gas outlet(s) is disposed at a position located a distance of 0.1 Xp or less from a reference line Lf toward a boundary line Lfp or a distance of 0.1 Xm or less from the reference line Lf toward a boundary line Lfm; the centroid Cai of the oxidizer gas inlet(s) is disposed at a position located a distance of 0.5 Yp or less from a reference line La toward a boundary line Lap or a distance of 0.1 Ym or less from the reference line La toward a boundary line Lam; and the centroid Cao of the oxidizer gas outlet(s) is disposed at a position offset from the reference line La toward the boundary line Lap by a distance of 0.1 Yp to 0.5 Yp.
Meanings of Lf, La, Lfp, Lfm, Lap, Lam, Xp, Xm, Yp, and Ym are as follows (the same also applies in the following other modes).
Lf: a rectilinear reference line on the single fuel cell which passes through the centroid Cfi of the fuel gas inlet(s) and through a centroid g of the single fuel cell;
La: a rectilinear reference line on the single fuel cell which is orthogonal to the reference line Lf and passes through the centroid g;
Lfp: a rectilinear boundary line which extends on the single fuel cell, is located closer to the centroid Cai of the oxidizer gas inlet(s) than to the reference line Lf, and is in parallel with and most distant from the reference line Lf;
Lfm: a rectilinear boundary line which extends on the single fuel cell, is located closer to the centroid Cao of the oxidizer gas outlet(s) than to the reference line Lf, and is in parallel with and most distant from the reference line Lf;
Lap: a rectilinear boundary line which extends on the single fuel cell, is located closer to the centroid Cfi of the fuel gas inlet(s) than to the reference line La, and is in parallel with and most distant from the reference line La;
Lam: a rectilinear boundary line which extends on the single fuel cell, is located closer to the centroid Cfo of the fuel gas outlet(s) than to the reference line La, and is in parallel with and most distant from the reference line La;
Xp: the shortest distance between the reference line Lf and the boundary line Lfp;
Xm: the shortest distance between the reference line Lf and the boundary line Lfm;
Yp: the shortest distance between the reference line La and the boundary line Lap; and
Ym: the shortest distance between the reference line La and the boundary line Lam.
In the second mode, the centroid Cfo of the fuel gas outlet(s), the centroid Cai of the oxidizer gas inlet(s), and the centroid Cao of the oxidizer gas outlet(s) are disposed as mentioned above (see, for example,
(3) In a planar fuel cell apparatus of a third mode of the present invention, as viewed in the stacking direction, the centroid Cai of the oxidizer gas inlet(s) is disposed at a position offset from the reference line La toward the boundary line Lap by a distance of 0.3 Yp to 0.5 Yp; and the centroid Cao of the oxidizer gas outlet(s) is disposed at a position offset from the reference line La toward the boundary line Lap by a distance of 0.3 Yp to 0.5 Yp.
In the third mode, the centroid Cai of the oxidizer gas inlet(s) and the centroid Cao of the oxidizer gas outlet(s) are disposed as mentioned above (see, for example,
(4) In a planar fuel cell apparatus of a fourth mode of the present invention, as viewed in the stacking direction, the centroid Cai of the oxidizer gas inlet(s) is disposed at a position located a distance of 0.1 Yp or less from the reference line La toward the boundary line Lap or a distance of 0.1 Ym or less from the reference line La toward the boundary line Lam; and the centroid Cao of the oxidizer gas outlet(s) is disposed at a position offset from the reference line La toward the boundary line Lap by a distance of 0.1 Yp to 0.5 Yp.
In the fourth mode, the centroid Cai of the oxidizer gas inlet(s) and the centroid Cao of the oxidizer gas outlet(s) are disposed as mentioned above (see, for example,
(5) A planar fuel cell apparatus of a fifth mode of the present invention comprises a plurality of stacked planar fuel cell units each comprising a single fuel cell having an anode layer, a cathode layer, and a solid electrolyte layer sandwiched therebetween; a fuel gas chamber disposed on an anode layer side; an oxidizer gas chamber disposed on a cathode layer side; one or a plurality of fuel gas inlets through which fuel gas flows into the fuel gas chamber, and one or a plurality of fuel gas outlets through which the fuel gas flows out from the fuel gas chamber; and one or a plurality of oxidizer gas inlets through which oxidizer gas flows into the oxidizer gas chamber, and one or a plurality of oxidizer gas outlets through which the oxidizer gas flows out from the oxidizer gas chamber. At least any one of the planar fuel cell units is the planar fuel cell apparatus according to any one of the first to fourth modes.
The planar fuel cell apparatus of the fifth mode is a planar fuel cell apparatus (e.g., a fuel cell stack) in which a plurality of planar fuel cell units (e.g., electricity generation units) are stacked, and includes any one of the planar fuel cell apparatus of the first to fourth modes; therefore, the planar fuel cell apparatus of the fifth mode can provide high output voltage.
In the case where the planar shape (a shape viewed in the stacking direction) of the fuel cell apparatus is quadrangular, the following configuration can be employed.
A planar fuel cell apparatus comprises a single fuel cell having a planar quadrangular shape and having a first main surface and a second main surface to which sides fuel gas and oxidizer gas are supplied respectively; a fuel gas chamber disposed on a first main surface side; an oxidizer gas chamber disposed on a second main surface side; in plan view (as viewed in a direction perpendicular to the main surfaces), one or a plurality of fuel gas inlets disposed at a position(s) corresponding to one of two mutually facing first sides (e.g., first side H1 and second side H2 in
A planar fuel cell apparatus to which the present invention is applied will next be described while referring to a solid oxide fuel cell apparatus.
a) First, the schematic structure of a planar fuel cell apparatus of the first embodiment will be described.
As shown in
In the drawings, oxidizer gas is denoted by “A,” and fuel gas is denoted by “F.” Also, “IN” indicates that gas is introduced, and “OUT” indicates that gas is discharged. Further, for convenience of description, directions such as “upper” and “lower” are mentioned on the basis of directions in the drawings, but are not intended to specify the directivity of an actual fuel cell stack.
The fuel cell apparatus 1 of the first embodiment is a planar (rectangular parallelepiped) solid oxide fuel cell apparatus and is a fuel cell stack configured such that a plurality of (e.g., 20) tiered (planar) electricity generation units 7 are disposed between end plates 3 and 5 disposed at vertically opposite ends in
The end plates 3 and 5 and the electricity generation units 7 have a plurality of (e.g., eight) bolt insertion holes 9 extending therethrough in a stacking direction (vertical direction in
The end plates 3 and 5 and the electricity generation units 7 are unitarily fixed by bolts 11a, 11b, 11c, 11d, 11e, 11f, 11g, and 11h (collectively referred to as bolts 11) disposed in the bolt insertion holes 9, and nuts 13 threadingly engaged with the respective bolts 11.
Of the bolts 11, the particular (four) bolts 11b, 11d, 11f, and 11h have an inner flow channel 15 formed therein along the axial direction (the vertical direction in
b) Next, the structure of the electricity generation unit 7 will be described in detail.
As shown in
More specifically, the electricity generation unit 7 is configured such that the metal interconnector 21a, a cathode insulating frame 23, a metal separator 25, a metal anode frame 27, an anode insulating frame 29, the metal interconnector 21b, etc., are stacked. The stacked members 21, 23, 24, 27, and 29 have the bolt insertion holes 9 formed therein and allowing insertion of the respective bolts 11.
The single cell 17 is joined to the separator 25; a cathode current collector 33 is disposed in a flow channel (a flow channel in which oxidizer gas flows; i.e., an oxidizer gas chamber) 31 within the cathode insulating frame 23; and an anode current collector 37 is disposed in a flow channel (a flow channel in which fuel gas flows; i.e., fuel gas chamber) 35 within the anode frame 27 and the anode insulating frame 29.
The components will next be described in detail.
<Interconnector 21>
As shown in
A single interconnector 21 suffices for disposition between the adjacent electricity generation units 7. Also, the interconnectors 21 at the upper and lower ends of the fuel cell apparatus 1 are used as the end plates 3 and 5 (see
<Cathode Insulating Frame 23>
The cathode insulating frame 23 is an electrically insulative frame plate having a quadrangular (rectangular) shape as viewed in the stacking direction (as viewed in the vertical direction in
The cathode insulating frame 23 has two hole portions 41d and 41h, or a pair of elongated holes, formed at mutually facing frame portions (portions corresponding to opposite sides of a rectangle) and serving as oxidizer gas flow channels. As will be described in detail later, one hole portion 41d is accompanied by a plurality of (e.g., four) grooves (grooves for oxidizer gas inlets Ain) 43d, which are flow channels communicating with the opening portion 23a, and the other hole portion 41h is accompanied by a plurality of (e.g., four) grooves (grooves for oxidizer gas outlets Aout) 43h, which are flow channels communicating with the opening portion 23a.
<Cathode Current Collector 33>
The cathode current collector 33 is an elongated electrically conductive member (e.g., a column member of stainless steel such as SUS430). A plurality of the cathode current collectors 33 are disposed in the opening portion 23a of the cathode insulating frame 23 along the direction of disposition of a pair of the bolt insertion holes 9 (9d, 9h); i.e., along a flow channel of oxidizer gas. The cathode current collectors 33 may be embodied in the form of latticed rectangular parallelepiped protrusions formed on the interconnector 21 on a side toward the oxidizer gas chamber 31.
<Separator 25>
The separator 25 is an electrically conductive frame plate (e.g., a plate of stainless steel such as SUS430) having a quadrangular (rectangular) shape as viewed in the stacking direction. The separator 25 has a rectangular opening portion 25a formed at a central portion as viewed in the stacking direction. An outer peripheral portion (its upper surface side) of the single cell 17 is joined by brazing to an edge portion (its lower surface side) of the separator 25 extending along the opening portion 25a. That is, the single cell 17 is joined in such a manner as to close the opening portion 25a of the separator 25.
<Anode Frame 27>
The anode frame 27 is an electrically conductive frame plate (e.g., a plate of stainless steel such as SUS430) having a quadrangular (rectangular) shape as viewed in the stacking direction. The anode frame 27 has a rectangular opening portion 27a formed at a central portion as viewed in the stacking direction and partially constituting the fuel gas chamber 35.
<Anode Insulating Frame 29>
Similar to the cathode insulating frame 23, the anode insulating frame 29 is an electrically insulative frame plate having a quadrangular (rectangular) shape as viewed in the stacking direction and is a mica frame formed of soft mica. The anode insulating frame 29 has a rectangular opening portion 29a formed at a central portion as viewed in the stacking direction and partially constituting the fuel gas chamber 35.
The anode insulating frame 29 has two hole portions 45b and 45f, or a pair of elongated holes, formed at mutually facing frame portions (portions corresponding to opposite sides of a rectangle) and serving as fuel gas flow channels. As will be described in detail later, one hole portion 45b is accompanied by a plurality of (e.g., six) grooves (grooves for fuel gas inlets Fin) 47b, which are flow channels communicating with the opening portion 29a, and the other hole portion 45f is accompanied by a plurality of (e.g., six) grooves (grooves for fuel gas outlets Fout) 47f, which are flow channels communicating with the opening portion 29a.
<Anode Current Collector 37>
As shown in
<Single Fuel Cell 17>
The single cell 17 is a so-called anode support type and is configured such that a cathode layer 57 and an anode layer 59 are laminated together with a solid electrolyte layer 55 sandwiched therebetween. The single cell 17 has a quadrangular (rectangular) shape as viewed in the sacking direction and is supplied with fuel gas on its first main surface side (on the anode layer 59 side) and with oxidizer gas on its second main surface side (on the cathode layer 57 side).
Materials used to form the solid electrolyte layer 55 include, for example, zirconia-based, ceria-based, and perovskite-type electrolyte materials. Zirconia-based materials include yttria-stabilized zirconia (YSZ), scandia-stabilized zirconia (ScSZ), and calcia-stabilized zirconia (CaSZ). Generally, yttria-stabilized zirconia (YSZ) is used in many cases. A ceria-based material to be used is so-called rare earth element-added ceria. A perovskite-type material to be used is a lanthanum element-containing perovskite-type compound oxide.
Materials used to form the cathode layer 57 include perovskite-type oxides, noble metals, and cermets of noble metals and ceramic.
Materials used to form the anode layer 59 include, for example, mixtures of metals such as Ni and Fe and ceramics such as ZrO2 ceramics, such as zirconia stabilized by at least one of rare earth elements such as Sc and Y, and CeO ceramics. Also, metals such as Ni, cermets of Ni and the ceramics, and Ni-based alloys can be used.
c) Next, fuel gas and oxidizer gas flow channels, which are essential members of the first embodiment, will be described in detail.
As shown in
Meanwhile, as shown in
As shown in
Further, as viewed in the stacking direction, the centroid Cao of the oxidizer gas outlets Aout is located closer to the centroid Cfi of the fuel gas inlets Fin than to the centroid Cfo of the fuel gas outlets Fout. This condition is hereinafter called “flow channel disposition condition 1.”
In
The centroid will next be described with reference to
The centroid is the center of gravity of a plane figure of the flow inlet Fin or Ain or the flow outlet Fout or Aout as viewed in a direction perpendicular to the stacking direction (the vertical direction in
Specifically, when, of the inner peripheral surfaces of the anode insulating frame 29, an inner peripheral surface on the side where the fuel gas inlets Fin are provided is viewed in a direction perpendicular to the inner peripheral surface, as shown in
Here, for example, the centroid Cfi of a set of the fuel gas inlets Fin is disposed at the horizontal center of the first surface M1. Accordingly, as viewed in the stacking direction, the centroid Cfi of a set of the fuel gas inlets Fin is located at the midpoint of a first side H1 of the first frame W1 (see
Similarly, when, of the inner peripheral surfaces of the anode insulating frame 29, an inner peripheral surface on the side where the fuel gas outlets Fout are provided is viewed in a direction perpendicular to the inner peripheral surface, as shown in
Here, for example, the centroid Cfo of a set of the fuel gas outlets Fout is disposed at the horizontal center of the second surface M2. Accordingly, as viewed in the stacking direction, the centroid Cfo of a set of the fuel gas outlets Fout is located at the midpoint of a second side H2 of the first frame W1 opposite the first side H1 thereof (see
Meanwhile, when, of the inner peripheral surfaces of the cathode insulating frame 23, an inner peripheral surface on the side where the the oxidizer gas inlets Ain are provided is viewed in a direction perpendicular to the inner peripheral surface, as shown in
Here, for example, since the oxidizer gas inlets Ain are disposed leftward in
Similarly, when, of the inner peripheral surfaces of the cathode insulating frame 23, an inner peripheral surface on the side where the oxidizer gas outlets Aout are provided is viewed in a direction perpendicular to the inner peripheral surface, as shown in
Here, since the oxidizer gas outlets Aout are disposed rightward in
Notably, the positions of the flow inlets Fin and Ain and the flow outlets Fout and Aout shown in
d) Next, a method of manufacturing the fuel cell apparatus 1 will be described briefly.
[Manufacturing Process for Members]
First, the interconnectors 21, the anode frames 27, the separators 25, and the end plates 3 and 5 were punched out from plate materials of, for example, SUS430.
The cathode insulating frames 23 and the anode insulating frames 29 shown in
[Manufacturing Process for Single Fuel Cell 17]
The single cells 17 were manufactured according to the usual method.
Specifically, first, in order to form the anode layers 59, anode paste was prepared by use of, for example, 40 to 70 parts by mass yttria-stabilized zirconia (YSZ) powder, 40 to 70 parts by mass nickel oxide powder, and binder solution. By use of the anode paste, an anode green sheet was manufactured.
In order to manufacture the solid electrolyte layers 55, solid electrolyte paste was prepared by use of, for example, YSZ powder and binder solution. By use of the solid electrolyte paste, a solid electrolyte green sheet was manufactured.
Next, the solid electrolyte green sheet was laminated on the anode green sheet. The resultant laminate was heated at 1,200° C.-1,500° C. for 1-10 hours, thereby yielding a sintered laminate.
In order to form the cathode layers 57, cathode paste was prepared by use of, for example, La1-xSrxCo1-yFeyO3 powder and binder solution.
Next, the cathode paste was applied by printing to the surface of the solid electrolyte layer 55 of the sintered laminate. Then, the printed cathode paste was fired in such a manner as to avoid becoming dense; specifically, at 900° C.-1,200° C. for 1-5 hours, thereby forming the cathode layers 57.
Thus, the single cells 17 were completed. The separators 25 were fixed by brazing to the single cells 17, respectively.
[Manufacturing Process for Fuel Cell Apparatus 1]
Next, the above-mentioned members were stacked in a desired number of tiers as shown in
The bolts 11 were inserted through the respective bolt insertion holes 9 of the stacked body. The nuts 13 were screwed to the bolts 11 and tightened, thereby unitarily fixing the stacked body through tightening.
Thus, the fuel cell apparatus 1 of the first embodiment was completed.
e) Next, the effect of the first embodiment will be described.
The fuel cell apparatus 1 of the first embodiment employs so-called cross-flow design in which a fuel gas flow channel and an oxidizer gas flow channel cross each other. In the fuel cell apparatus 1 of cross-flow design, as viewed in the stacking direction, the centroid Cao of the oxidizer gas outlets Aout is disposed closer to the centroid Cfi of the fuel gas inlets Fin than to the centroid Cfo of the fuel gas outlets Fout. That is, the fuel gas flow channel and the oxidizer gas flow channel are disposed in such a manner as to meet the above-mentioned “flow channel disposition condition 1.”
By virtue of such disposition of the centroid Cao of the oxidizer gas outlets Aout, the area of a region in which although the concentration of fuel gas is high, the concentration of oxidizer gas is low, and the amount of reaction (the amount of power generation) is small as in the conventional technique decreases, and, as shown in
Also, according to the first embodiment, the electricity generation capability (electricity generation efficiency) of the single fuel cell 17 itself can be improved. Therefore, the present invention can be applied to not only a fuel cell stack in which a plurality of the single fuel cells 17 are stacked but also a single-tier fuel cell apparatus 1 which uses one single fuel cell 17.
Further, in the region in which the concentration of oxidizer gas is low although the concentration of fuel gas is high, deterioration of the single fuel cell 17 occurs more easily. However, in the first embodiment, since the area of such a region is small, deterioration of the single fuel cell 17 can be suppressed, whereby the durability of the fuel cell apparatus 1 can be enhanced.
Next, a second embodiment will be described; however, the description of contents similar to those of the first embodiment is omitted. In the following description, structural members similar to those of the first embodiment are denoted by the same reference numerals as those of the first embodiment.
The fuel cell apparatus 1 of the second embodiment is configured such that the oxidizer gas flow channel and the fuel gas flow channel are prescribed to meet the above-described “flow channel disposition condition 1” of the first embodiment.
Specifically, as shown in
In the second embodiment as well, since the fuel gas flow channel and the oxidizer gas flow channel are set to meet the above-described “flow channel disposition condition 1,” as shown in
As a result, an effect similar to that of the first embodiment is attained.
Next, a third embodiment will be described; however, the description of contents similar to those of the first embodiment is omitted. In the following description, structural members similar to those of the first embodiment are denoted by the same reference numerals as those of the first embodiment.
The fuel cell apparatus 1 of the third embodiment is configured such that the oxidizer gas flow channel and the fuel gas flow channel are prescribed to meet the following “flow channel disposition condition 2” as well as “flow channel disposition condition 1” of the first embodiment.
Specifically, in the fuel cell apparatus 1 of the third embodiment, as shown in
Notably, in
By virtue of such a configuration, the third embodiment yields an effect similar to that of the first embodiment. Also, as shown in experiment example 1 which will be described later, since the above-described “flow channel disposition condition 2” is satisfied, the third embodiment yields an effect of further enhancing the electricity generation capability.
Next, a fourth embodiment will be described; however, the description of contents similar to those of the first embodiment is omitted. In the following description, structural members similar to those of the first embodiment are denoted by the same reference numerals as those of the first embodiment.
The fuel cell apparatus 1 of the fourth embodiment is configured such that the oxidizer gas flow channel and the fuel gas flow channel are prescribed to meet the following “flow channel disposition condition 3” as well as “flow channel disposition condition 1” of the first embodiment.
Specifically, in the fuel cell apparatus 1 of the fourth embodiment, as shown in
Notably, in
By virtue of such a configuration, the fourth embodiment yields an effect similar to that of the first embodiment. Also, as shown in experimental example 1 which will be described later, since the “flow channel disposition condition 3” is satisfied, the fourth embodiment yields an effect of further enhancing the electricity generation capability.
Next, a fifth embodiment will be described; however, the description of contents similar to those of the first embodiment is omitted. In the following description, structural members similar to those of the first embodiment are denoted by the same reference numerals as those of the first embodiment.
The fuel cell apparatus 1 of the fifth embodiment is configured such that the oxidizer gas flow channel and the fuel gas flow channel are prescribed to meet the following “flow channel disposition condition 4” as well as “flow channel disposition condition 1” of the first embodiment.
Specifically, in the fuel cell apparatus 1 of the fifth embodiment, as shown in
Notably, in
By virtue of such a configuration, the fifth embodiment yields an effect similar to that of the first embodiment. Also, as shown in experimental example 1 which will be described later, since the “flow channel disposition condition 4” is satisfied, the fifth embodiment yields an effect of enhancing the electricity generation capability.
Also, the fifth embodiment has an advantage that the electricity generation capability can be enhanced also by changing the position of the centroid Cao of the oxidizer gas outlets Aout without greatly changing the position of the centroid Cai of the oxidizer gas inlets Ain.
Next, a sixth embodiment will be described; however, the description of contents similar to those of the first embodiment is omitted. In the following description, structural members similar to those of the first embodiment are denoted by the same reference numerals as those of the first embodiment.
As shown in
For example, the centroid Cfi of the fuel gas inlets Fin is offset rightward from the midpoint of the first side H1, and the centroid Cfo of the fuel gas outlets Fout is offset leftward from the midpoint of the second side H2.
Also, the centroid Cai of the oxidizer gas inlets Ain is located at the midpoint of the third side H3, and the centroid Cao of the oxidizer gas outlets Aout is offset upward from the midpoint of the fourth side H4.
Even the sixth embodiment having such a configuration yields effects similar to those of the above embodiments by means of meeting “flow channel disposition condition 1” or meeting any one of “flow channel disposition condition 2” to “flow channel disposition condition 4,” in addition to “flow channel disposition condition 1.”
Next, experiments conducted to verify the effects of the present invention will be described.
In experimental example 1, computer simulation was performed on an object model of experiment (experimental model 1) and a model of reference (reference model or reference cell) with respect to a planar solid oxide fuel cell apparatus of a one-tier electricity generation unit type using one single cell.
Through simulation, the output voltage of experimental model 1 was obtained while the centroid Cai of the oxidizer gas inlets and the centroid Cao of the oxidizer gas outlets were changed. Also, the output voltage of the reference model was obtained. A change of the output voltage of experimental model 1 in relation to the reference model was obtained. This will be described in detail below.
a) Structure of Experimental Model 1
The basic structure of experimental model 1 is similar to that of, for example, one electricity generation unit in the first embodiment.
More specifically, in experimental model 1, the planar shapes (as viewed in the stacking direction) of members, such as the electricity generation unit, the single cell, the fuel gas chamber, and the oxidizer gas chamber, were square, and the members had the following sizes. Materials of the members were the same as those of the first embodiment.
Sizes in Plan View
Fuel gas chamber and oxidizer gas chamber: 12 cm×12 cm, single cell: 9 cm×9 cm
Also, the position of the centroid Cfi of the fuel gas inlets was disposed at the midpoint of the first side H1 as shown in, for example,
In the reference model, the centroid Cfi of the fuel gas inlets, the centroid Cfo of the fuel gas outlets, the centroid Cai of the oxidizer gas inlets, and the centroid Cao of the oxidizer gas outlets were disposed at the respective midpoints of the sides H1 to H4 of the first frame W1.
b) Operating Conditions of Experimental Model 1 and Reference Model
Experiment model 1 and the reference model were operated as follows: fuel gas (e.g., a mixed gas of hydrogen, nitrogen, and water (water vapor)) and oxidizer gas (e.g., air (a mixed gas of oxygen and nitrogen)) were supplied at a fixed flow rate for a predetermined time at a predetermined electricity generation temperature of the fuel cell apparatus.
Simulation was performed under the above-mentioned operating conditions while disposing the the centroid Cfo of the fuel gas outlets at the positions of 0, 0.1 Xm, and 0.1 Xp, respectively, and disposing the centroid Cai of the oxidizer gas inlets and the centroid Cao of the oxidizer gas outlets at various positions within the range of Ym to Yp as shown in the following Tables 1 to 3. Thus, for each combination of the positions of the centroids Cfo, Cai, and Cao, there was obtained the amount of change of the output voltage of Experiment model 1 in relation to the output voltage of the reference model.
The results of the calculation are shown in the following Tables 1 to 3. Notably, Tables 1 through 3 show the amount dVolt [%] of change of the output voltage of Experiment model 1 in relation to the output voltage of the reference model.
Notably, in the case of use of Xp for expression of the position of the centroid Cfo of the fuel gas outlets, the centroid Cfo is offset from Lf toward Lfp, and, in the case of use of Xm, the centroid Cfo is offset from Lf toward Lfm. In the case of use of 0, the centroid Cfo is positioned on Lf.
In the case of use of Yp for expression of the positions of the centroid Cai of the oxidizer gas inlets and the centroid Cao of the oxidizer gas outlets, the centroid Cai and the centroid Cao are offset from La toward Lap, and, in the case of use of Ym, the centroid Cai and the centroid Cao are offset from La toward Lam. In the case of use of 0, the centroid Cai and the centroid Cao are positioned on La.
As is apparatus from the tables 1 to 3, the output voltage increases when the centroid CaiCai of the oxidizer gas inlets is disposed within a range of 0.1 Ym to 0.5 Yp and the centroid Cao of the oxidizer gas outlets is disposed within a range of 0.1 Yp to 0.5 Yp as shown in
Also, the output voltage increases more when the centroid Cai of the oxidizer gas inlets is disposed within a range of 0.3 p to 0.5Yp and the centroid Cao of the oxidizer gas outlets is disposed within a range of 0.3 Yp to 0.5 Yp as shown in
In experimental example 2, an experiment (simulation) was performed on experimental model 2 to verify the basis which experimental example 1 has in setting the positions of the centroid Cfo of the fuel gas outlets, the centroid Cai of the oxidizer gas inlets, and the centroid Cao of the oxidizer gas outlets with the position of the centroid Cfi of the fuel gas inlets employed as a reference position.
In experimental model 2, as shown in the following Table 4 and
The horizontal axis of
As is apparent from Table 4 and
Namely, when the centroid Cfi of the fuel gas inlets is shifted from a cell center line (a line passing through the midpoint of the first side H1), the output voltage decreases considerably. Therefore, the centroid Cfi of the fuel gas inlets is fixed to the cell center line.
Notably, when the centroid Cfo of the fuel gas outlets is located at the cell center line (a line passing through the midpoint of the second side H2), the output voltage becomes the highest. Therefore, the centroid Cfo of the fuel gas outlets is fixed similarly (however, to be located within a range determined in consideration of manufacturing variations).
As is apparent from this experimental example 2, it is considered that in the fuel cell apparatus, the distribution of oxygen concentration as viewed in the stacking direction is important. Therefore, in the above-described embodiments, in particular, the positions, etc. of the centroid Cai of the oxidizer gas inlets and the centroid Cao of the oxidizer gas outlets are prescribed.
The present invention has been described with reference to the embodiments. However, the present invention is not limited thereto, but may be embodied in various other forms.
(1) For example, the present invention can be applied to a solid oxide fuel cell (SOFC) apparatus which uses ZrO2 ceramic or the like as electrolyte, a polymer electrolyte fuel cell (PEFC) apparatus which uses a polymer electrolyte membrane as electrolyte, a molten carbonate fuel cell (MCFC) apparatus which uses Li-Na/K carbonate as electrolyte, a phosphoric-acid fuel cell (PAFC) apparatus which uses phosphoric acid as electrolyte, etc.
(2) In the present invention, the planar shapes of the single cell, the electricity generation unit, the fuel cell stack, etc., are not limited to quadrangular shapes (e.g., a rectangular shape and a square shape), but can employ various other shapes such as polygons and curved shapes (e.g., a circular).
(3) Further, the fuel cell apparatus of the present invention can employ the form of a single-tier fuel cell apparatus which uses one planar single cell (electricity generation unit) in addition to the form of a fuel cell stack in which a plurality of planar single cells (electricity generation units) are stacked. Also, of all the electricity generation units of the fuel cell stack, only one or a plurality of electricity generation units may have the structure of the present invention.
1: planar fuel cell apparatus (fuel cell stack)
7: electricity generation unit
17: single fuel cell
31: oxidizer gas chamber (air flow channel)
35: fuel gas chamber (fuel flow channel)
55: solid electrolyte layer
59: anode layer
57: cathode layer
Fin: fuel gas inlet
Fout: fuel gas outlet
Ain: oxidizer gas inlet
Aout: oxidizer gas outlet
Number | Date | Country | Kind |
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2015-073681 | Mar 2015 | JP | national |
This application is a National Stage of International Application No. PCT/JP2016/001780 filed Mar. 28, 2016, claiming priority based on Japanese Patent Application No. 2015-073681 filed Mar. 31, 2015, the contents of all of which are incorporated herein by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/001780 | 3/28/2016 | WO | 00 |