Patent Grant
12313348
This application is a Section 371 National Stage Application of International Application No. PCT/CN2020/093677, filed Jun. 1, 2020 and published as WO 2020/239120 on Dec. 3, 2020, not in English, which claims priority and rights to Chinese Patent Applications No. 201920820825.6, No. 201920820935.2, and No. 201920819017.8 filed on May 31, 2019, which are incorporated herein by reference in their entireties.
Embodiments of this application belong to the technical field of heat exchange device manufacturing, and specifically, relates to a flat tube, a multi-channel heat exchanger with the flat tube, and an air conditioning and refrigeration system with the multi-channel heat exchanger.
As an alternative technology for copper tube fin heat exchangers, multi-channel heat exchangers have attracted growing attention in the field of air conditioning technologies, and have developed rapidly in recent years. One of difficulties in the application of multi-channel heat exchangers to the field of air-conditioning heat pumps is that during operating under a low temperature condition, a heat exchange capability decreases rapidly due to frost, thereby greatly reducing heat exchange performance of multi-channel heat exchangers.
This application is made when the applicant realizes and discovers the following technical problems in a heat exchanger in the related art:
It is found by the applicant that when a heat exchanger in the related art is applied in a heat pump system, a heat exchange temperature difference on a windward side is large, and in an air intake direction, the heat exchange temperature difference decreases and a heat exchange volume of the heat exchanger continuously decreases. In addition, air humidity is also large on the windward side, and decreases along with the air intake direction. As a result, frosting concentrated on the windward side, a wind resistance increase, and an air volume decrease are caused, and a heat exchange capability of the heat exchanger decreases quickly.
Objectives of embodiments of this application are to solve at least one of technical problems existing in the prior art, so as to alleviate a heat exchange capability decrease of a heat exchanger, and improve heat exchange efficiency under a frosting condition.
An air conditioning and refrigeration system according to some embodiments of the present disclosure is provided and includes a multi-channel heat exchanger, wherein the multi-channel heat exchanger includes:
An air conditioning and refrigeration system according to some embodiments of the present disclosure is provided and includes
A multi-channel heat exchanger is provided and includes:
The additional aspects and advantages of this application are partially given in the following description, and some of them become obvious from the following description, or are understood through practice of this application.
The foregoing and/or additional aspects and advantages of this application become obvious and easy to understand from the description of the embodiments with reference to the accompanying drawings, in which:
Embodiments of this application are described in detail below, and examples of the embodiments are shown in the accompanying drawings. Throughout the accompanying drawings, a same or similar number denotes a same or similar component or a component with a same or similar function. The embodiments described below with reference to the accompanying drawings are examples, and are merely intended to explain this application, but shall not be understood as a limitation on this application.
The following describes a multi-channel heat exchanger 100 according to an embodiment of this application with reference to
As shown in
As shown in
The plurality of flat tubes 30 are arranged in parallel in a thickness direction of the flat tube 30, and the thickness direction of the flat tube 30 may be parallel to the axial direction of the first header 10 and the axial direction of the second header 20. The plurality of flat tubes 30 may be disposed to be spaced apart in the axial direction of the first header 10 and the axial direction of the second header 20. A first end of the flat tube 30 is connected to the first header 10, and a second end of the flat tube 30 is connected to the second header 20, so as to connect the first header 10 and the second header 20. In this way, a heat exchange medium can flow along a path: the first header 10—the flat tube 30—the second header 20 or along a path: the second header 20—the flat tube 30—the first header 10. The first header 10 may be provided with a first interface, and the second header 20 may be provided with a second interface. The first interface and the second interface are configured to connect to an external pipeline, so as to connect the heat exchanger to an entire air conditioning system or another heat exchange system.
As shown in
In practical application of the multi-channel heat exchanger 100, air flows through a gap between two flat tubes 30, that is, air passes through the first longitudinal side face 30a and the second longitudinal side face 30b. As shown in
As shown in
It can be understood that if only a heat exchange effect of the flat tube 30 itself is considered, because the flow cross-sectional area of the second part 32 is greater than the flow cross-sectional area of the first part 31, more refrigerant can pass through the cross-sectional area of the second part 32. In this case, a heat exchange effect of the second part 32 of the flat tube 30 is better than that of the first part 31 of the flat tube 30.
A quantity of flow channels 30e in the first part 31 may be equal to or different from a quantity of flow channels 30e in the second part 32.
In some embodiments, as shown in
In some other embodiments, the centerline of the width direction of the flat tube 30 passes through one flow channel 30e. In this case, a flow channel 30e in the middle is divided by the center line into two sections: one located in the first part 31, and the other located in the second part 32. A sum of flow cross-sectional areas of flow channels 30e located in the first part 31 and a flow cross-sectional area of a side, located in the first part 31, of the flow channel 30e in the middle is A1. A sum of flow cross-sectional areas of flow channels 30e located in the second part 32 and a flow cross-sectional area of a side, located in the second part 32, of the flow channel 30e in the middle is A2.
As shown in
As shown in
In related art, to improve energy efficiency of a multi-channel heat pump heat exchanger is mainly to improve a problem of frosting. In the case of operating under a low temperature condition, especially when the temperature is about 0° C., water content in the air is large. In this case, an outdoor unit of an air conditioner operates in an evaporator mode, moisture in the air may condense or frost directly, and therefore adhere to the heat exchanger, which will easily cause wind resistance of the heat exchanger to increase and an air volume to decrease, thereby decreasing heat exchange performance of the heat exchanger quickly, and affecting heat exchange efficiency of the heat exchanger.
In the related art, a plurality of flow channels in a flat tube are uniformly arranged, structures of the flow channels are the same, and corresponding fins are also arranged in a same manner. As shown in
As shown in
It should be noted that the windward side mentioned above means a side through which air flows first, and the leeward side mentioned above means a side through which air flows later, that is, the air flows through the first part 31 of the flat tube 30 and then flows through the second part 32 of the flat tube 30.
According to the multi-channel heat exchanger 100 in this application, cross-sectional areas of flow channels 30e inside the flat tube 30 are designed in combination with air-side heat transfer coefficients of fins 40 in different regions, so that an internal flow area of the flat tube 30 on the windward side is decreased, to reduce a refrigerant flow volume, and meanwhile to reduce heat exchange between fins on the windward side and the air and reduce heat exchange of refrigerant with the air. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In some embodiments, A2≥1.2 A1, for example, A2=1.5 A1. it is found that through a large quantity of experiments that when the flow cross-sectional areas of the first part 31 and the second part 32 meet the foregoing relationship, frost blockage of the heat exchanger can be effectively reduced, the amount of frost is more evenly distributed in the width direction of the flat tube, and heat exchange performance of the heat exchanger is improved under a frosting condition.
In some embodiments, the first part 31 has a plurality of flow channels 30e, the second part 32 has a plurality of flow channels 30e, and a flow cross-sectional area of any one of the flow channels 30e located in the first part 31 is less than a flow cross-sectional area of any one of the flow channels 30e located in the second part 32.
In some embodiments, as shown in
In some embodiments, as shown in
The fins 40 of the multi-channel heat exchanger 100 in this embodiment of this application may be of a wavy type or a transversely inserted type. As shown in
In the embodiment shown in
Certainly, as shown in
In the embodiment shown in
As shown in
In some embodiments, a distance between two adjacent first fins 41 in the length direction of the flat tube 30 is Fp1, a distance between two adjacent second fins 42 in the length direction of the flat tube 30 is Fp2, and Fp2<Fp1. In other words, a density of the second fins 42 is larger, so that the second part 32 connected to the second fins 42 can better dissipate heat.
As shown in
As shown in
As shown in
In some embodiments, the multi-channel heat exchanger 100 has at least one of the following characteristics: a. the first fins 41 and the second fins 42 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver length of the slat 40a of the first fin 41 is L1, an louver length of the slat 40a of the second fin 42 is L2, and L2>L1; b. the first fins 41 and the second fins 42 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver angle of the slat 40a of the first fin 41 is R1, an louver angle of the slat 40a of the second fin 42 is R2, and R2>R1; c. the first fins 41 and the second fins 42 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver pitch between slats 40a of two adjacent first fins 41 is Lp1, an louver pitch between slats 40a of two adjacent second fins 42 is Lp2, and A2/Lp2≥A1/Lp1; or d. the second fin 42 is provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, and the first fin 41 is provided with no slats 40a.
For example, in an embodiment, the multi-channel heat exchanger 100 meets the following: a. the first fins 41 and the second fins 42 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver length of the slat 40a of the first fin 41 is L1, an louver length of the slat 40a of the second fin 42 is L2, and L2>L1. In this way, an air-side heat transfer coefficient or heat dissipation performance of the second fin 42 is larger than that of the first fin 41, and in combination with the second part 32 having a larger flow cross-sectional area, heat exchange between fins on the windward side and the air can be reduced, thereby reducing heat exchange of refrigerant with the air. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In another embodiment, the multi-channel heat exchanger 100 meets the following: b. the first fins 41 and the second fins 42 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver angle of the slat 40a of the first fin 41 is R1, an louver angle of the slat 40a of the second fin 42 is R2, and R2>R1. In other words, the louver angle of the slat 40a of the second fin 42 is larger, and the air is more likely to flow into the slat 40a of the second fin 42 to exchange heat with the second fin 42. In this way, an air-side heat transfer coefficient or heat dissipation performance of the second fin 42 is larger than that of the first fin 41, and in combination with the second part 32 of the flat tube having a larger flow cross-sectional area, heat exchange between fins on the windward side and the air can be reduced, thereby reducing heat exchange of refrigerant with the air. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In still another embodiment, the multi-channel heat exchanger 100 meets the following: c. the first fins 41 and the second fins 42 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver pitch between two adjacent first fins 41 is Lp1, an louver pitch between two adjacent second fins 42 is Lp2, and A2/Lp2≥A1/Lp1. A ratio of the flow cross-sectional area of the second part 32 corresponding to the second fins 42 to the louver pitch is larger. In this way, an air-side heat transfer coefficient or heat dissipation performance of the second fin 42 is larger than that of the first fin 41, and in combination with the second part 32 of the flat tube having a larger flow cross-sectional area, heat exchange between fins on the windward side and the air can be further reduced. In addition, heat transfer tolerance of air entering the second fin is improved. Under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In yet another embodiment, the multi-channel heat exchanger 100 meets the following: d. the second fin 42 is provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, and the first fin 41 is provided with no slats 40a. In this way, an air-side heat transfer coefficient or heat dissipation performance of the second fin 42 provided with the slat 40a is larger than that of the first fin 41, and in combination with the second part 32 having a larger flow cross-sectional area, heat exchange between fins on the windward side and the air can be further reduced, thereby accelerating a speed of the air passing through the first fin. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In other embodiments, the multi-channel heat exchanger 100 meets a plurality of the foregoing conditions a, b, c, and d. Details are not described herein.
An air conditioning and refrigeration system is further disclosed in this application.
The air conditioning and refrigeration system in this application includes the multi-channel heat exchanger 100 in any one of the foregoing embodiments, and air flows through a first part 31 of a flat tube 30, and then flows through a second part 32 of the flat tube 30. In actual implementation, a fan of the air conditioning and refrigeration system can be disposed facing the multi-channel heat exchanger 100, and in a direction of air passing through the multi-channel heat exchanger 100, the first part 31 of the flat tube 30 is located upstream of the second part 32.
According to the air conditioning and refrigeration system in this application, cross-sectional areas of flow channels 30e inside the flat tube 30 are designed in combination with air-side heat transfer coefficients of fins 40 in different regions, to balance heat exchange efficiency on a windward side and a leeward side of the multi-channel heat exchanger 100. Frost is not easy to form, and heat exchange efficiency of air conditioning and refrigeration system is high.
Other components, such as a compressor and throttle valve, and other operations of the air conditioning and refrigeration system according to the embodiments of this application are known to a person of ordinary skill in the art, and details are not described herein.
The following describes a multi-channel heat exchanger 100 according to an embodiment of this application with reference to
As shown in
As shown in
The plurality of flat tubes 30 are arranged in parallel in a thickness direction of the flat tube 30, and the thickness direction of the flat tube 30 may be parallel to the axial direction of the first header 10 and the axial direction of the second header 20. The plurality of flat tubes 30 may be disposed to be spaced apart in the axial direction of the first header 10 and the axial direction of the second header 20. A first end of the flat tube 30 is connected to the first header 10, and a second end of the flat tube 30 is connected to the second header 20, so as to connect the first header 10 and the second header 20. In this way, a heat exchange medium can flow along a path: the first header 10—the flat tube 30—the second header 20 or along a path: the second header 20—the flat tube 30—the first header 10. The first header 10 may be provided with a first interface, and the second header 20 may be provided with a second interface. The first interface and the second interface are configured to connect to an external pipeline, so as to connect the heat exchanger to an entire air conditioning system or another heat exchange system.
The flat tube 30 in this embodiment of this application is first described with reference to
As shown in
In practical application of the multi-channel heat exchanger 100, air flows through a gap between two flat tubes 30, that is, air passes through the first longitudinal side face 30a and the second longitudinal side face 30b. As shown in
As shown in
It can be understood that if only a heat exchange effect of the flat tube 30 itself is considered, because the flow cross-sectional area of the second part 32 is greater than the flow cross-sectional area of the first part 31, more refrigerant can pass through the cross-sectional area of the second part 32. In this case, a heat exchange effect of the second part 32 of the flat tube 30 is better than that of the first part 31 of the flat tube 30. Because the flow cross-sectional area of the second part 32 is greater than the flow cross-sectional area of the third part 33, more refrigerant can pass through the cross-sectional area of the second part 32. In this case, the heat exchange effect of the second part 32 of the flat tube 30 is better than that of the third part 33 of the flat tube 30.
A quantity of flow channels 30e in the first part 31 may be equal to or different from a quantity of flow channels 30e in the second part 32, so as to adjust flow cross-sectional areas.
In some embodiments, trisection lines in the width direction of the flat tube 30 do not pass through the flow channel 30e. In this case, the flow channels 30e in the first part 31 all are complete flow channels 30e, the flow channels 30e in the second part 32 all are complete flow channels 30e, and flow channels 30e in the third part 33 all are complete flow channels 30e. In this case, a sum of flow cross-sectional areas of the flow channels 30e in the first part 31 is A1, a sum of flow cross-sectional areas of the flow channels 30e in the second part 32 is A2, and a sum of flow cross-sectional areas of the flow channels 30e in the third part 33 is A3.
In some other embodiments, as shown in
It can be understood that the second part 32 is located in the middle of the width direction of the flat tube 30. During actual use, heat exchange between the first part 31 and the outside and between the third part 33 and the outside air has a good effect, which facilitates installation and use of the flat tube and the heat exchanger.
In related art, to improve energy efficiency of a multi-channel heat pump heat exchanger is mainly to improve a problem of frosting. In the case of operating under a low temperature condition, especially when the temperature is about 0° C., water content in the air is large. In this case, an outdoor unit of an air conditioner operates in an evaporator mode, moisture in the air may condense or frost directly, and therefore adhere to the heat exchanger, which will easily cause wind resistance of the heat exchanger to increase and an air volume to decrease, thereby decreasing heat exchange performance of the heat exchanger quickly, and affecting heat exchange efficiency of the heat exchanger.
In the related art, a plurality of flow channels in the flat tube are uniformly arranged with a same flow channel size. For a flat tube of such a structure, during actual use, as a heat exchange temperature difference of the heat exchanger decreases along with an air intake direction, a heat exchange volume of the heat exchanger on the windward side is large, and a heat exchange volume of the heat exchanger on the leeward side is small. In this way, the windward side of the heat exchanger may be easily blocked by a large amount of frost, thereby affecting a heat exchange effect of the entire heat exchanger.
According to the flat tube 30 in this application, a heat exchange effect of a middle region can be improved or enhanced by designing a flow cross-sectional area in the middle region as the largest, thereby balancing impact of reduction of air intake heat exchange temperature difference on the heat exchange volume to an extent. Reducing a flow cross-sectional area of the flat tube in a windward region can increase a heat exchange volume on the leeward side, reducing frosting on the windward side, and greatly improve an overall heat exchange effect.
It should be noted that the windward side mentioned above means a side through which air flows first, and the leeward side mentioned above means a side through which air flows later, that is, the air flows through the first part 31 of the flat tube 30 and then flows through the second part 32 of the flat tube 30.
According to the flat tube 30 in this application, cross-sectional areas of the flow channels 30e inside the flat tube 30 are redesigned so that a flow cross-sectional area in the middle region is the largest. The first part, the second part, and the third part of the flat tube 30 are arranged in a direction from an air inlet side from an air outlet side. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of a heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In some embodiments, A2≥1.2 A1 or A2≥1.2 A3. In actual implementation, A2≥1.2 A1 and A2≥1.2 A3, for example, A2=1.8 A1, and A2=1.2 A3. It is found by the inventor through a large quantity of experiments that when the flow cross-sectional areas of the first part 31 and the second part 32, and the flow cross-sectional areas of the third part 33 and the second part 32 meet the foregoing relationship, frost blockage of the heat exchanger can be greatly reduced, and refrigerant can be appropriately allocated among the flow channels. A heat exchange capability of the third part 33 can be effectively utilized, thereby further improving heat exchange performance of the heat exchanger under a frosting condition.
In some embodiments, A1=A3. In actual implementation, a plurality of flow channels 30e are arranged symmetrically along a center line of the width direction of the flat tube 30 to facilitate extrusion processing and molding of the flat tube 30.
In some embodiments, the first part 31 has a plurality of flow channels 30e, the second part 32 has a plurality of flow channels 30e, and the third part 33 has a plurality of flow channels 30e. A flow cross-sectional area of any one of the flow channels 30e located in the first part 31 is less than a flow cross-sectional area of at least one flow channel 30e located in the second part 32, and a flow cross-sectional area of any one of the flow channels 30e located in the third part 33 is less than a flow cross-sectional area of at least one flow channel 30e located in the second part 32.
In some embodiments, as shown in
In actual implementation, as shown in
In some embodiments, as shown in
In the multi-channel heat exchanger 100 in this application, as shown in
As shown in
The flat tube 30 is divided in the width direction into the first part 31, the second part 32, and the third part 33 by flow cross-sectional area, and the first fin 41, the second fin 42, and the fourth fin 44 are correspondingly arranged outside these parts. In this way, a heat dissipation effect of each part can keep at a high level.
According to the multi-channel heat exchanger 100 in this application, cross-sectional areas of the flow channels 30e inside the flat tube 30 are redesigned so that a flow cross-sectional area in the middle region is the largest. In this way, under a frosting condition, a heat exchange effect of the middle region, namely, the second part can be improved while reducing a degree of frosting on the windward side and reducing frost blockage of the heat exchanger, thereby further improving heat exchange performance of the heat exchanger under a frosting condition.
The fins 40 of the multi-channel heat exchanger 100 in this embodiment of this application may be of a wavy type or a transversely inserted type. As shown in
In the embodiment shown in
Certainly, as shown in
In the embodiment shown in
In the embodiment shown in
Certainly, as shown in
In some embodiments, an air-side heat transfer coefficient of the second fin 42 is greater than an air-side heat transfer coefficient of first fin 41, and the air-side heat transfer coefficient of the second fin 42 is greater than an air-side heat transfer coefficient of the fourth fin 44.
In the related art, a plurality of flow channels in a flat tube are designed in a same manner, and corresponding fins are also designed in a same manner. For a flat tube of such a structure, during actual use, an air heat exchange temperature difference is decreasing, and therefore a heat exchange volume of the heat exchanger is also decreasing. A heat exchange volume of the heat exchanger on the windward side is large, and a heat exchange volume of the heat exchanger on the leeward side is small. The heat exchange volume decreases along with the air intake direction, and in addition, air on the windward side has a largest moisture content. As a result, there is a large amount of frost on fins on the windward side, and there is a small amount of frost on fins on the leeward side. In this way, the windward side may be easily blocked by a large amount of frost, thereby affecting a heat exchange effect of the entire heat exchanger.
According to the multi-channel heat exchanger 100 in this application, the flow cross-sectional area of the second part 32 is designed to be greater larger than that of the first part 31, and the flow cross-sectional area of the second part 32 is designed to be greater larger than that of the third part 33. The air-side heat transfer coefficient of the second fin 42 is greater than the air-side heat transfer coefficient of the first fin 41 on the windward side, and the air-side heat transfer coefficient of the second fin 42 is greater than the air-side heat transfer coefficient of the fourth fin 44. This can balance impact of reduction of the heat exchange temperature difference on the heat exchange volume and the amount of frost, and can improve the heat exchange volume on the leeward side and a heat exchange volume of the flat tube and the fins located on a back side of an air flow direction, and reduce the amount of frost on the windward side. A temperature step difference of the entire heat exchanger is small, and an overall heat exchange effect can be greatly improved.
It should be noted that the windward side mentioned above means a side through which air flows first, and the leeward side mentioned above means a side through which air flows later, that is, the air flows through the first part 31 of the flat tube 30, then flows through the second part 32 of the flat tube 30, and at last, flows through the third part 33 of the flat tube. The first part 31, the second part 32, and the third part 33 of the flat tube 30 are arranged in a direction from an air inlet side from an air outlet side.
According to the multi-channel heat exchanger 100 in this application, cross-sectional areas of flow channels 30e inside the flat tube 30 are designed in combination with air-side heat transfer coefficients of fins in different regions, so that an internal flow area of the flat tube 30 on the windward side is decreased, to reduce a refrigerant flow volume, and meanwhile to reduce heat exchange between fins on the windward side and the air and heat exchange of refrigerant with the air, and improve the heat exchange volume of the flat tube and the fins located on the back side of the air flow direction. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, making a frosting position move backward, and further improving heat exchange performance of the heat exchanger under a frosting condition.
As shown in
In some embodiments, a distance between two adjacent first fins 41 in the length direction of the flat tube 30 is Fp1, a distance between two adjacent second fins 42 in the length direction of the flat tube 30 is Fp2, a distance between two adjacent fourth fins 44 in the length direction of the flat tube 30 is Fp3, Fp2<Fp1, and/or Fp2<Fp3. In other words, a fin density of the second fins 42 is larger, so that the second part 32 connected to the second fins 42 can better dissipate heat. In this way, under a frosting condition, a status of frosting on the windward side can be reduced, so that more air can rapidly flow to the back side, thereby improving heat exchange performance of the heat exchanger under a frosting condition.
As shown in
As shown in
As shown in
In some embodiments, the multi-channel heat exchanger 100 has at least one of the following characteristics: a. the first fins 41, the second fins 42, and the fourth fins 44 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver length of the slat 40a of the first fin 41 is L1, an louver length of the slat 40a of the second fin 42 is L2, an louver length of the slat 40a of the fourth fin 44 is L3, L2>L1, and/or L2>L3; b. the first fins 41, the second fins 42, and the fourth fins 44 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver angle of the slat 40a of the first fin 41 is R1, an louver angle of the slat 40a of the second fin 42 is R2, an louver angle of the slat 40a of the fourth fin 44 is R3, R2>R1, and/or R2>R3; c. the first fins 41, the second fins 42, and the fourth fins 44 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver pitch between two adjacent first fins 41 is Lp1, an louver pitch between two adjacent second fins 42 is Lp2, an louver pitch between two adjacent fourth fins 44 is Lp3, Lp2>Lp1, and Lp2>Lp3; or d. the second fin 42 is provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, and the first fin 41 and the fourth fin 44 are provided with no slats 40a.
For example, in an embodiment, the multi-channel heat exchanger 100 meets the following: a. the first fins 41, the second fins 42, and the fourth fins 44 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver length of the slat 40a of the first fin 41 is L1, an louver length of the slat 40a of the second fin 42 is L2, an louver length of the slat 40a of the fourth fin 44 is L3, L2>L1, and/or L2>L3. In this way, an air-side heat transfer coefficient or heat dissipation performance of the second fin 42 is larger than that of the first fin 41, an air-side heat transfer coefficient or heat dissipation performance of the second fin 42 is larger than that of the fourth fin 44, and in combination with the second part 32 having a larger flow cross-sectional area, heat exchange between fins on the windward side and the air can be reduced, thereby reducing heat exchange of refrigerant with the air. In this way, under a frosting condition, a status of frosting on the windward side can be reduced, thereby improving heat exchange performance of the heat exchanger under a frosting condition.
In another embodiment, the multi-channel heat exchanger 100 meets the following: b. the first fins 41, the second fins 42, and the fourth fins 44 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver angle of the slat 40a of the first fin 41 is R1, an louver angle of the slat 40a of the second fin 42 is R2, an louver angle of the slat 40a of the fourth fin 44 is R3, and R2>R1, and/or R2>R3. In other words, the louver angle of the slat 40a of the second fin 42 is larger, and the air is more likely to flow into the slat 40a of the second fin 42 to exchange heat with the second fin 42. In this way, an air-side heat transfer coefficient or heat dissipation performance of the second fin 42 is larger than those of the first fin 41 and the fourth fin 44, and in combination with the second part 32 of the flat tube having a larger flow cross-sectional area, heat exchange between fins on the windward side and the air can be further reduced, thereby reducing heat exchange of refrigerant with the air. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In still another embodiment, the multi-channel heat exchanger 100 meets the following: c. the first fins 41, the second fins 42, and the fourth fins 44 each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver pitch between two adjacent first fins 41 is Lp1, an louver pitch between two adjacent second fins 42 is Lp2, an louver pitch between two adjacent fourth fins 44 is Lp3, Lp2>Lp1, and Lp2>Lp3. The louver pitch of the second fins 42 is larger. In this way, an air-side heat transfer coefficient or heat dissipation performance of the second fin 42 is larger than those of the first fin 41 and the fourth fin 44, and in combination with the second part 32 of the flat tube having a larger flow cross-sectional area, heat exchange between fins on the windward side and the air can be reduced, thereby reducing heat exchange of refrigerant with the air. In this way, under a frosting condition, wind resistance on the windward side can be reduced, and meanwhile, a status of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In yet another embodiment, the multi-channel heat exchanger 100 meets the following: d. the second fin 42 is provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, and the first fin 41 and the fourth fin 44 are provided with no slats 40a. An air-side heat transfer coefficient or heat dissipation performance of the second fin 42 provided with the slat 40a is larger than those of the first fin 41 and the fourth fin 44, and in combination with the second part 32 having a larger flow cross-sectional area, heat exchange between fins on the windward side and the air can be reduced, thereby reducing heat exchange of refrigerant with the air, so as to facilitate installation and use of the heat exchanger. In addition, under a frosting condition, a heat exchange effect on the windward side is reduced, a heat exchange effect of the middle of the heat exchanger in the air intake direction is enhanced, and a heat exchange temperature difference distribution and a frosting association relationship are adjusted. A degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In other embodiments, the multi-channel heat exchanger 100 meets a plurality of the foregoing conditions a, b, c, and d. Details are not described herein.
An air conditioning and refrigeration system is further disclosed in this application.
The air conditioning and refrigeration system in this application includes the multi-channel heat exchanger 100 in any one of the foregoing embodiments, and air flows through a first part 31 of a flat tube 30, and then flows through a second part 32 of the flat tube 30 and then through a third part 33 of the flat tube 30. In actual implementation, a fan of the air conditioning and refrigeration system can be disposed facing the multi-channel heat exchanger 100, and in a direction of air passing through the multi-channel heat exchanger 100, the first part 31 of the flat tube 30 is located upstream of the second part 32, and the second part 32 of the flat tube 30 is located upstream of the third part 33.
According to the air conditioning and refrigeration system in this application, cross-sectional areas of flow channels 30e inside the flat tube 30 are designed in combination with air-side heat transfer coefficients of fins in different regions, to balance heat exchange efficiency on a windward side and a leeward side of the multi-channel heat exchanger 100 and enhance a heat exchange effect of the middle of the heat exchanger. Frost is not easy to form, and heat exchange efficiency of air conditioning and refrigeration system is high.
The following describes a multi-channel heat exchanger 100 according to an embodiment of this application with reference to
As shown in
As shown in
The plurality of flat tubes 30 are arranged in parallel in a thickness direction of the flat tube 30, and the thickness direction of the flat tube 30 may be parallel to the axial direction of the first header 10 and the axial direction of the second header 20. The plurality of flat tubes 30 may be disposed to be spaced apart in the axial direction of the first header 10 and the axial direction of the second header 20. A first end of the flat tube 30 is connected to the first header 10, and a second end of the flat tube 30 is connected to the second header 20, so as to connect the first header 10 and the second header 20. In this way, a heat exchange medium can flow along a path: the first header 10—the flat tube 30—the second header 20 or along a path: the second header 20—the flat tube 30—the first header 10. The first header 10 may be provided with a first interface, and the second header 20 may be provided with a second interface. The first interface and the second interface are configured to connect to an external pipeline, so as to connect the heat exchanger to an entire air conditioning system or another heat exchange system.
The flat tube 30 in this embodiment of this application is first described with reference to
As shown in
In practical application of the multi-channel heat exchanger 100, air flows through a gap between two flat tubes 30, that is, air passes through the first longitudinal side face 30a and the second longitudinal side face 30b. As shown in
As shown in
It can be understood that if only a heat exchange effect of the flat tube 30 itself is considered, because a sum of flow cross-sectional areas of a next group of flow channels in the width direction of the flat tube 30 is 1.2 times greater than a sum of flow cross-sectional areas of a previous group of flow channels, a heat exchange effect of a region of the flat tube 30 is gradually enhanced along with the width direction of the flat tube 30.
In related art, to improve energy efficiency of a multi-channel heat pump heat exchanger is mainly to improve a problem of frosting. In the case of operating under a low temperature condition, especially when the temperature is about 0° C., water content in the air is large. In this case, an outdoor unit of an air conditioner operates in an evaporator mode, moisture in the air may condense or frost directly, and therefore adhere to the heat exchanger, which will easily cause wind resistance of the heat exchanger to increase and an air volume to decrease, thereby decreasing heat exchange performance of the heat exchanger quickly, and affecting heat exchange efficiency of the heat exchanger.
In the related art, as shown in
According to the flat tube 30 in this application, a heat exchange effect of a region on the leeward side can be improved by designing a large flow cross-sectional area in the region on the leeward side, thereby balancing impact of reduction of the heat exchange temperature difference on the heat exchange volume to an extent. A heat exchange volume on the leeward side can be increased, a temperature step difference of the entire heat exchanger is small, and an overall heat exchange effect can be greatly improved.
It should be noted that the windward side mentioned above means a side through which air flows first, and the leeward side mentioned above means a side through which air flows later, that is, the air flows through a region corresponding to the first group of flow channels of the flat tube 30, then flows through a region corresponding to the kth group of flow channels, and at last, flows through a region corresponding to the nth group of flow channels.
According to the flat tube 30 in this application, flow cross-sectional areas of the flow channels 30e inside the flat tube 30 are redesigned so as to increase a cross-sectional area of the region on the leeward side. In this way, under a frosting condition, heat exchange of the flat tube on the windward side can be reduced, thereby reducing a difference of heat exchange effects among various part of the flat tube, and further improving overall heat exchange performance of the heat exchanger under a frosting condition.
A quantity of flow channels 30e in each group may be the same or different. In the embodiment shown in
In some embodiments, as shown in
Shapes of all flow channels 30e in a same group are the same, to facilitate extrusion and molding of the flat tube 30.
As shown in
As shown in
As shown in
As shown in
In the multi-channel heat exchanger 100 in this application, as shown in
As shown in
The flat tube 30 is provided with n groups of flow channels in the width direction, so that the n groups of flow channels correspond to the n groups of fins, and a heat dissipation effect of each part of the multi-channel heat exchanger 100 can keep at a high level.
According to the multi-channel heat exchanger 100 in this application, cross-sectional areas of the flow channels 30e inside the flat tube 30 are redesigned so that a flow cross-sectional area of the flat tube 30 gradually increases along with an air direction. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, and heat exchange performance of a region, located on a back side of an air intake direction, of the heat exchanger can be enhanced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange efficiency of the heat exchanger under a frosting condition.
The fins 40 of the multi-channel heat exchanger 100 in this embodiment of this application may be of a wave type or a transversely inserted type. As shown in
In the embodiment shown in
Certainly, the fin 40 may be of a transversely inserted type. The plurality of fins 40 are arranged in parallel and spaced apart in the length direction of the flat tube 30, one side of the fins 40 has a plurality of notches 43, and the flat tube 30 is separately inserted into the notches 43.
In some embodiments, an air-side heat transfer coefficient of the kth group of fins is greater than an air-side heat transfer coefficient of a (k−1)th group of fins.
In the related art, as shown in
According to the multi-channel heat exchanger 100 in this application, impact of reduction of the heat exchange temperature difference on the heat exchange volume and the amount of frost can be balanced to an extent, and the heat exchange volume on the leeward side can be improved by designing Ak≥1.2 Ak-1 and designing an air-side heat transfer coefficient of the kth group of fins to be greater than an air-side heat transfer coefficient of a (k−1)th group of fins. The amount of frost on the windward side can be reduced, a heat exchange performance decrease can be alleviated, and an overall heat exchange effect can be greatly improved.
It should be noted that the windward side mentioned above means a side through which air flows first, and the leeward side mentioned above means a side through which air flows later, that is, the air flows through the first group of fins corresponding to the first group of flow channels of the flat tube, then flows through the kth groups of fins corresponding to the kth group of flow channels of the flat tube, and at last, flows through the nth group of fins corresponding to the nth group of flow channels of the flat tube.
According to the multi-channel heat exchanger 100 in this application, cross-sectional areas of flow channels 30e inside the flat tube 30 are designed in combination with air-side heat transfer coefficients of fins in different regions, so that an internal flow area of the flat tube 30 on the windward side is decreased, to reduce a refrigerant flow volume, and meanwhile to reduce heat exchange between fins on the windward side and the air and reduce heat exchange of refrigerant with the air. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
As shown in
In some embodiments, a distance between two adjacent fins 40 in the first group of fins 41 in the length direction of the flat tube 30 is Fp1, a distance between two adjacent fins 40 in the second group of fins 42 in the length direction of the flat tube 30 is Fp2, . . . , a distance between two adjacent fins 40 in the kth group of fins in the length direction of the flat tube 30 is Fpk, . . . , a distance between two adjacent fins 40 in a nth group of fins in the length direction of the flat tube 30 is Fpn, and Fpk>Fp(k−1). In other words, density of a next group of fins is larger, so that a heat exchange effect with the leeward side of the heat exchanger can be effectively improved.
As shown in
As shown in
As shown in
In some embodiments, the multi-channel heat exchanger 100 has at least one of the following characteristics: a. the first group to the nth group of fins each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver length of the slat 40a of the first group of fins 41 is L1, . . . , an louver length of the slat 40a of the kth group of fins is Lk, . . . , an louver length of the slat 40a of the nth group of fins is Ln, and Lk>L(k−1); b. the first group to the nth group of fins each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver angle of the slat 40a of the first group of fins 41 is R1, . . . , an louver angle of the slat 40a of the kth group of fins is Rk, . . . , an louver angle of the slat 40a of the nth group of fins is Rn, and Rk>R(k−1); or c. the first group to the nth group of fins each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver pitch between two adjacent fins in the first group of fins 41 is Lp1, . . . , an louver pitch between two adjacent fins in the kth group of fins is Lpk, . . . , an louver pitch between two adjacent fins in the nth group of fins is Lpn, and Lpk>Lp(k−1).
For example, in an embodiment, the multi-channel heat exchanger 100 meets the following: a. the first group to the nth group of fins each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver length of the slat 40a of the first group of fins 41 is L1, . . . , an louver length of the slat 40a of the kth group of fins is Lk, . . . , an louver length of the slat 40a of the nth group of fins is Ln, and Lk>L(k−1). In this way, an air-side heat transfer coefficient or heat dissipation performance of a next group of fins is larger than that of a previous group of fins, and in combination with a next group of flow channels having a larger flow cross-sectional area, heat exchange between fins on the windward side and the air can be further reduced, thereby reducing heat exchange of refrigerant with the air. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In another embodiment, the multi-channel heat exchanger 100 meets the following: b. the first group to the nth group of fins each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver angle of the slat 40a of the first group of fins 41 is R1, . . . , an louver angle of the slat 40a of the kth group of fins is Rk, . . . , an louver angle of the slat 40a of the nth group of fins is Rn, and Rk>R(k−1). In other words, an louver angle of a slat 40a of a next group of fins is larger, and the air is more likely to flow into the slat 40a of the next group of fins to exchange heat with the next group of fins. In this way, an air-side heat transfer coefficient or heat dissipation performance of a next group of fins is larger than that of a previous group of fins, and in combination with a next group of flow channels having a larger flow cross-sectional area, heat exchange between fins on the windward side and the air can be further reduced, to reduce heat exchange between fins on the windward side and the air and reduce heat exchange of refrigerant with the air. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In still another embodiment, the multi-channel heat exchanger 100 meets the following: c. the first group to the nth group of fins each are provided with a plurality of slats 40a arranged in the width direction of the flat tube 30, an louver pitch between two adjacent fins in the first group of fins 41 is Lp1, . . . , an louver pitch between two adjacent fins in the kth group of fins is Lpk, . . . , an louver pitch between two adjacent fins in the nth group of fins is Lpn, and Lpk>Lp(k−1). An louver pitch of a next group of fins is larger. In this way, an air-side heat transfer coefficient or heat dissipation performance of a next group of fins is larger than that of a previous group of fins, and in combination with a next group of flow channels having a larger flow cross-sectional area, heat exchange between fins on the windward side and the air can be further reduced, thereby reducing heat exchange of refrigerant with the air. In this way, under a frosting condition, a degree of frosting on the windward side can be reduced, thereby reducing frost blockage of the heat exchanger, and further improving heat exchange performance of the heat exchanger under a frosting condition.
In other embodiments, the multi-channel heat exchanger 100 meets a plurality of the foregoing conditions a, b, and c. Details are not described herein.
An air conditioning and refrigeration system is further disclosed in this application.
The air conditioning and refrigeration system in this application includes the multi-channel heat exchanger 100 in any one of the foregoing embodiments, and air sequentially flows through a first group of fins 41, . . . , a kth group of fins, . . . , an nth group of fins. In actual implementation, a fan of the air conditioning and refrigeration system can be disposed facing the multi-channel heat exchanger 100.
According to the air conditioning and refrigeration system in this application, cross-sectional areas of flow channels 30e inside the flat tube 30 are designed in combination with air-side heat transfer coefficients of fins in different regions, to balance heat exchange efficiency on a windward side and a leeward side of the multi-channel heat exchanger 100. Frost is not easy to form, and heat exchange efficiency of air conditioning and refrigeration system is high.
Other components, such as a compressor and throttle valve, and other operations of the air conditioning and refrigeration system according to the embodiments of this application are known to a person of ordinary skill in the art, and details are not described herein.
In the description of this specification, descriptions with reference to terms such as “an embodiment”, “some embodiments”, “illustrative embodiment”, “example”, “specific example”, or “some examples” mean that specific features, structures, materials, or characteristics described with reference to the embodiment or example are included in at least one embodiment or example of this application. In this specification, illustrative descriptions of the foregoing terms do not necessarily mean a same embodiment or example. Moreover, the described specific features, structures, materials, or characteristics can be combined in any one or more embodiments or examples in an appropriate manner.
Although the embodiments of this application are shown and described, a person of ordinary skill in the art can understand that various changes, modifications, substitutions, and variants can be made based on these embodiments without departing from the principle and purpose of this application. The scope of this application is defined by the claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 201920819017.8 | May 2019 | CN | national |
| 201920820825.6 | May 2019 | CN | national |
| 201920820935.2 | May 2019 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2020/093677 | 6/1/2020 | WO |
| Publishing Document | Publishing Date | Country | Kind |
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| WO2020/239120 | 12/3/2020 | WO | A |
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| Number | Date | Country | |
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| 20220236015 A1 | Jul 2022 | US |
