The invention refers to a flatbed printing machine with a printing table.
Particularly in the case of digital printing machines, high standards are imposed on the flatness of a printing table and on the medium to be printed. This is the case, for instance, because when using ink-jet heads, the heads must be held at a constant gap of about one millimeter above the medium to be printed. In conventional printing machines, vacuum holes are provided in the printing table in order to suck the medium to be printed against the surface of the printing table and thus prevent formation of creases on the medium to be printed.
With the invention, a flatbed printing machine shall be created which ensures that the medium to be printed lies on the printing table with its full-surface.
According to the invention a flatbed printing machine with a printing table and a pressing device for the medium to be printed is provided, wherein the pressing device exhibits parallel guide rails on both sides of the printing table, by which a movable pressing rail is guided along the printing table.
By providing such a pressing device, the medium to be printed can be pressed against the printing table, by use of the pressing rail and especially any air between the medium to be printed and the surface of the printing table can be swept out by the motion of the pressing rail above the printing table. Especially in connection with sucking the medium to be printed against the printing table surface, it can be ensured that the medium to be printed lies on the full surface on the printing table.
In a further embodiment of the invention the pressing rail is provided with a brush or a roller for pressing of the printing medium.
It is possible to smooth a medium to be printed both by using either a brush or a roller. The type of the medium to be printed, for instance, paper or film can be decisive for the choice of either a roller or a brush. In the case of a roller, it can roll passively and therefore a separate drive in not necessary.
In a further embodiment of the invention, the pressing rail may be lowered or raised by a lifting device on the printing table.
These measures allow the medium to be printed to be automatically smoothed and, furthermore, it can be ensured that when printing sheets of smaller size compared to the size of the printing table, it is not necessary to smoothen the entire surface. The lifting device features, for example, swiveling arms actuated by way of lift cylinders.
In a further embodiment of the invention, the printing table is provided with several vacuum holes leading to the printing table surface.
Such vacuum holes can, for instance, run perpendicular to the printing table and intersperse it. Suction applied to the vacuum holes can reliably hold the medium to be printed during the printing process. Any creases in the medium to be printed can then be smoothened by way of the pressing device according to the invention.
In a further embodiment of the invention, means are provided for applying suction to the vacuum holes, and may be controlled such that suction is then applied to a vacuum hole during the period when the pressing rail passes over the hole.
In this manner, smoothing of the medium is simplified, since the suction, for instance, is only applied when the pressing rail has passed over the respective vacuum hole. The result is that the medium to be printed is only sucked against the printing table surface when the respective area has already been traversed by the pressing rail, and thus already swept over and smoothened. In this manner, the process of smoothing out any creases in the medium to be printed, and at the same time sweeping out any air bubbles trapped between the medium to be printed and printing table surface, is not obstructed by adherence of the medium to be printed due to vacuum pressure. Since the motion of the pressing rail and the application of suction are adjusted to match one another, even in the case of comparatively low pressing pressure of the pressing rail, it is ensured that any creases on the medium to be printed are smoothened after the pressing rail has traversed above the medium to be printed.
In a further embodiment of the invention, the vacuum holes are arranged in rows on the printing table, parallel to the pressing rail, whereby a row of vacuum holes or a number of rows of vacuum holes assigned to this particular section are subjected to vacuum pressure.
Such a grid arrangement of vacuum holes simplifies their control. After the pressing rail has passed over a row of vacuum holes, suction remains active on this row in order to prevent the medium to be printed from shifting its position on the printing table during further movement of the pressing rail. Suction remains active also during the subsequent printing process.
Further features and advantages of the invention may be derived from both the claims and the following description of a preferred embodiment of the invention in connection with the drawings. The following are depicted in the drawings.
The illustration of
The pressing unit 12 features a pressing rail 24, which stretches over the entire width of the printing table 10 and is connected with guide carriages 26, 28 on both ends. The guide carriage 26 runs on a guide rail 30 and the guide carriage 28 runs on a guide rail 32, wherein the guide rails 30, 32 are arranged parallel to the longitudinal sides of the printing table 10. By moving the guide carriages 26, 28 along the guide rails 30, 32, the pressing rail 24 can be traversed over the printing table 10. The guide carriages 26, 28 are driven by way of drive belts 34, 36, which are guided via idler pulleys mounted on the base (not depicted) of the flatbed printing machine. Both the drive belts 34, 36, and also both guide carriages 26, 28, are driven by way of a common shaft, which projects beyond the width of the printing table 10 and is driven by the servo motor 22.
The guide carriage 26, 28 furthermore exhibit a lifting device with pneumatic cylinders, wherein in the illustration of
In the side view of
In
In the enlarged illustration of the detail III in
After the sheet of paper 16 has been brought into its printing position on the printing table 10 by the gripper 46, the control unit 14 instructs that the pneumatic cylinders 38, 48 are operated such that the brush 44 on the pressing rail 24 is lowered onto the printing table surface and thus on the sheet of paper 16. After lowering the brush 44, the control unit 14 operates the servo-drive 22 such that the pressing rail 24 is traversed over the printing table 10. Thereby, the brush 44 sweeps over the sheet of paper 16 making it smooth, so that the latter lies on the full surface on the printing table. During the motion of the pressing rail 24 over the printing table 10, the control unit 14 operates the pump and valve unit 20 such that suction is applied to the vacuum holes 18 only then, when the brush 44 is within the section of a respective row of vacuum holes or a section comprising several rows of vacuum holes. The control unit 14 particularly operates the vacuum holes 18 in rows, by means of the pump and valve unit 20, or according to predefined sections and suction will only be applied to a respective row of vacuum holes when the brush 44 has passed over the respective row of vacuum holes 18 or the respective section of vacuum holes 18 during its motion over the printing table 10. After the brush 44 has passed over a row of vacuum holes 18 or over a defined section, suction remains applied to these vacuum holes 18. Suction will therefore be applied to these vacuum holes 18 according to the progressive motion of the pressing rail 24.
This results in that the sheet of paper 16 can be made easily smoothened by use of the brush 44, since it is not sucked onto the printing table surface 10 in the section to still be smoothened, and not yet swept over by the brush 44. Vice versa, the sheet of paper 16 in the section already swept over by the brush 44 will be held securely and completely on the surface on the printing table 10, since suction is already applied to the vacuum holes in the section that the brush has swept over.
With the device according to the invention, it is possible to achieve a particularly good, full-surfaced contact between the sheet of paper 16 and the printing table surface 10. This is very important for digital flatbed printing machines, since, for instance, ink-jet heads of digital flatbed printing machines must be held at a constant gap of approximately one millimeter above the medium to be printed.
The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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05 011 314.1 | May 2005 | EP | regional |
This application claims the benefit of priority under 35 U.S.C. §119(e) to U.S. Provisional Application No. 60/685,020, filed May 27, 2005, and claims the benefit of priority under 35 U.S.C. §119(a) to European Application No. 05 011 314.1, filed May 25, 2005, the entire disclosures of these applications are herein expressly incorporated by reference. This application is also related to U.S. application Ser. No. ______, entitled “Printing Table for Flatbed Printers”; U.S. application Ser. No. ______, entitled “Flatbed Printing Machine”; and U.S. application Ser. No. ______, entitled “Printing Table for a Flatbed Printing Machine”, filed on even date herewith.
Number | Date | Country | |
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60685020 | May 2005 | US |