The present technology relates to a shroud for modifying stock engines such that they have the appearance of a Ford flathead engine. More specifically, the present technology is an easy to use kit for the hot rod enthusiast to use to transform the exterior of a small block engine in a day or afternoon.
The Ford flathead V8 is a flathead V8 engine designed by the Ford Motor Company. It was a staple of hot rodders in the 1950s, and it remains famous in the classic car hobbies even today, despite the huge variety of other popular V8s that followed. These engines, amazing in their time, were plagued with overheating problems and relatively low horsepower for the cubic inch size.
In 1955, General Motors, specifically the Chevrolet division, introduced the small block engine. This design provided increased reliability and horsepower and was fifty pounds lighter. The new design incorporated many features allowing for the inclusion of power windows, air conditioning, power steering and brakes. It had a single water pump that prevented overheating so that the engine could run all day at constant temperature. Another small block engine was made by Ford.
By the 1960's “Hot Rod” enthusiasts began to replace their flathead motors with small block engines primarily due to their reliability and horsepower. Over the next few decades the small block motors became the norm. Now interest in recreating the past has grown so that the flathead engine is once again gaining popularity. It's now very desirable to put a flathead motor into hot rods. Unfortunately, good engine blocks are rare. It is not uncommon to invest time and money on one only to find the engine block is cracked and unusable.
One attempt to retain the advantages of the small block engine, while apparently using a flathead engine is described in U.S. Pat. No. 5,311,847. It discloses a flathead adaption system for an engine that adapts the engine to, in part, look like a 1950's flathead engine. First the existing valve cover is removed from the engine. Thereafter, an adapter member is mounted at a valve cover opening from which the valve cover was removed. A rectangular plate-shaped flathead member is mounted to the top surface of the adapter member covering over the valve cover opening. The flathead member is provided with a plurality of non-energized spark plugs. When one or more of these non-energized spark plugs is removed, the resulting aperture is then used for pouring oil into the engine in place of the oil filling aperture in the valve cover which was removed. This system, while purporting to adapt the engine to look like a flat head engine, actually only replaces the existing valve cover with the “flathead-type” valve cover. The result is not an engine that has the appearance of a flathead engine. Further, the adaptation involves interfering with the integrity of the stock engine.
In a related art, United States Patent Application 20050132997 discloses a customization cover for use with an engine valve cover that has a main body portion configured with one or more design elements thereon to provide an improved visual effect for a vehicle engine and engine compartment. Mounting openings in the main body member are cooperatively configured to receive a connector element to place the customization cover generally above the valve cover. Preferably, side components having side design elements extend downwardly from the main body to from a generally elongated channel that is disposed above the valve cover. The connector elements can connect to the valve cover mounting points or to the ignition coil mounting points. Spacer elements, brackets and/or mounting arms on the side components can be utilized to secure the customization cover in a spaced apart relation to the valve cover to provide an enhanced three dimensional visual effect. This simply adds decorative elements to the engine valve cover and does not shroud the engine. The result is not an engine that has the appearance of a flathead engine.
United States Patent Application 20100269779 discloses a valve cover that includes a base that attaches to an engine and a display window that attaches to the base. The display window is made of material that can withstand the operating environment of the engine, including temperature and resistance to petroleum-based substances. The display window is secured to the base using a flexible gasket that encircles the display window and snaps into a groove in the base to secure the display window to the base. The display window may be see-through so the valves are visible. The display window may also include one or more display elements, such as light-emitting diodes, optical fibers, electro-luminescent panels, incandescent bulbs, liquid crystal displays, etc. The display window may include embossed or etched portions, and may include multiple colors and sequenced operation to provide any desired effect on the display panel. This does not address the problems that flathead engines have. The result is not an engine that has the appearance of a flathead engine.
United States Patent Application 20060070599 discloses an engine cover includes an installation member, a cover body, and an installed member. The installation member is disposed on an engine. One of the installation member and the installed member includes a leg, and a head, and the other one of them includes a framed member, and an elastic member. The elastic member includes a first hole, a second hole, and a diametrically-enlarged intermediate hole. The head engages with the diametrically-enlarged intermediate hole. Moreover, the head is disposed movably toward the second hole when a downward load is applied to the cover body, thereby bringing the cover body closer to the engine. The result is not an engine that has the appearance of a flathead engine.
U.S. Pat. No. 4,149,512 discloses an internal combustion engine having a sound-deadening shroud surrounding the engine block and connected to latter with the interposition of anti-vibration means. An exhaust plant through which combustion gases are connected is arranged external of the shroud and connected to the engine block. A separate enclosure is secured to the shroud and encloses the exhaust plant leaving a small air gap on all sides between the exhaust plant and the enclosure with only the exhaust pipe of the exhaust plant projecting from the enclosure through an opening. The result is not an engine that has the appearance of a flathead engine.
What is needed is a kit and product that provides a shell or shroud for a stock engine that results in it appearing to be a Ford flathead V8, V12 or V16 engine. The kit would preferably be easy to install and would only impact on engine peripherals, such as the distributor, exhaust manifold and water pump. This would not result in oil spillage, nor would there be any concerns about engine gaskets needing to be replaced, nor would there be concerns of a poor seal between the engine parts. It would be best if it could be installed in a matter of hours. An additional advantage would be the capability of producing the shroud for a V12 or V16, by simply extending the side piece molds, whilst using the same molds for the remainder of the parts for production. An engine that mimics the flathead engines would also be desirable.
The present technology provides an easy to assemble kit, or the already assembled shroud that provides a shell for a stock engine that results in it appearing to be a Ford flathead V8, V12 or V16 engine. The kit and shroud only impacts on engine peripherals, such as the distributor, exhaust manifold and water pump. Installation should not result in oil spillage, nor should there be any concerns about engine gaskets needing to be replaced, nor should there be concerns of a poor seal between the engine parts. The kit can be assembled and installed in a matter of hours. The shroud can be configured for a V12 or V16, by simply extending the side piece molds for the V8, whilst using the same molds for the remainder of the parts for production. The product is an engine that mimics the flathead engine in exterior appearance.
In one embodiment, a faux engine is provided, the faux engine comprising a stock engine and a shroud for the stock engine, wherein the shroud comprises a plurality of components assembled to provide an interior space to house the stock engine, is attached to the stock engine, and is configured to substantially conceal the stock engine and mimic an exterior of a different engine.
In the faux engine, the different engine is a flathead engine.
In the faux engine, the shroud may be configured to expose a plurality of spark plug sockets on the stock engine, a bottom of the stock engine and a bell housing of the stock engine and to conceal a remainder of the stock engine.
The faux engine may further comprise a plurality of non-operational spark plugs mounted on a valve cover portion of the shroud, a non-operational distributor mounted on a front portion of the shroud and a plurality of non-operational spark plug leads extending therebetween.
The faux engine may further comprise a plurality of operational spark plugs located in the spark plug sockets, a distributor-less ignition and a plurality of operational spark plug leads therebetween.
In the faux engine, the plurality of operational spark plug leads may be routed between the shroud and the stock engine.
The faux engine may further comprise a pair of operational water pumps mounted on and in fluid communication with the front portion of the shroud.
In the faux engine, the stock engine may be a small block engine.
In another embodiment, a flathead shroud for a stock engine is provided, the flathead shroud comprising a plurality of components assembled to provide an interior space, the interior space for housing a small block engine, and an exterior, the exterior configured to mimic an exterior of a flathead engine, and to substantially conceal the stock engine.
In the flathead shroud, the plurality of components may include: an intake manifold casting; a pair of valve cover castings; a rear casting; a pair of exhaust manifold panel castings; and one of either a front casting and a timing cover casting or an integrated timing cover and front casting, the components assembled such that the intake manifold casting is atop the pair of valve cover castings, the pair of exhaust manifold panel castings are below the pair of valve cover castings, the front casting and timing cover casting or the integrated timing cover and front casting abut a front of each of the intake manifold casting, the pair of valve cover castings and the pair of exhaust manifold panel castings, the timing cover casting, if present, is in front of the front casting and the rear casting abuts a rear of each of the intake manifold casting, the pair of valve cover castings and the pair of exhaust manifold panel castings.
In the flathead shroud, the interior space may be sized to additionally house a plurality of spark plug leads, an at least one water hose, and a split diverter.
In the flathead shroud, the intake manifold casting may include an at least one mount for an at least one carburetor and an at least one carburetor port for gaseous communication with the at least one carburetor.
In the flathead shroud, the pair of valve cover castings may include a plurality of non-operational spark plug sockets.
In the flathead shroud, the front casting or integrated timing cover and front casting may include a pair of mounting plates for a pair of water pumps and a channel through the front casing for liquid communication with the pair of water pumps.
In yet another embodiment, a kit for shrouding a stock engine to make it appear as a flathead engine is provided, the kit comprising a timing cover casting, a front casting, a pair of exhaust manifold panel castings, a pair of valve cover castings, a pair of support bars, an intake manifold casting, a rear casting, and instructions.
In the kit, the pair of valve cover castings may include a plurality of non-operational spark plug sockets.
In the kit, the timing cover casting may include a mounting plate for a distributor.
In the kit, the front casting may include a pair of mounting plates for a pair of water pumps and a channel through the front casing for liquid communication with the pair of water pumps.
In the kit, the intake manifold casting may include an at least one mount for an at least one carburetor and an at least one carburetor port for gaseous communication with the at least one carburetor.
The kit may further comprise a pair of support bars.
In yet another embodiment, a kit for shrouding a small block engine to make it appear as a flathead engine is provided, the kit comprising a timing cover casting, a front casting, a pair of exhaust manifold panel castings, a pair of valve cover castings, a pair of support bars, an intake manifold casting, a rear casting, and instructions.
In the kit, the pair of valve cover castings may include a plurality of non-operational spark plug sockets.
Stock engine: In the context of the present technology, a stock engine is the engine that is used to run the vehicle and is made to look like a flathead engine with the shroud. This could be, for example, but not limited to, a small block Chevrolet engine, a small block Ford engine, a large block Chevrolet engine, a Dodge engine, a large block Ford engine, V-6 engine or V-8 engine.
An engine shroud, generally referred to as 10 is shown in
In an alternative embodiment, shown in
Returning to
An intake manifold casting 80 is mounted to the front casting 36. It has three dual carburetor ports 86, mounts 87 for the carburetors 88 and an electronic ignition system port 90 at the back end 92 of the intake manifold casting 80. The electronic ignition system port 90 is for mounting an electronic, distributor-less ignition system 94 within. The port 90 has a removable cover 95.
Below the valve cover castings 58 are right and left exhaust manifold panel castings 100. These are mounted on the exhaust manifold panel mounts 56 of the front casting 36 and on the lower section, generally referred to as 102, of the valve cover castings 58. Depending on the design, there may be three or four exhaust ports 106 in the exhaust manifold panel castings 80. These exhaust ports 106 are for gaseous communication with the exhaust manifolds 210 (shown in
As shown in
The front casting 36 has apertures 184 for accepting bolts 38 that thread into the existing water pump threaded apertures in the head of the small block engine. The rear casting 158 has two apertures 186 for accepting bolts 38 that similarly thread into existing threaded apertures in the head of the small block engine. The front casting 36 and the rear casting 158 are welded to the support bar 160 at the front step 154 and back step 156. The intake manifold casting 80 has apertures 188 (see
With reference to
As shown in
For the stock small block engine there is a single water pump, one water (coolant) line between the pump and radiator and one coolant line between the thermostat housing and the radiator. As shown in
A shown in
As shown in
In an alternative embodiment, shown in
As shown in
In another embodiment shown in
In another embodiment, as shown in
The templates used to form the molds used to cast the parts for a V8 shroud are shown in
The templates used to form the molds used to cast the parts for a V12 shroud are shown in
In yet another embodiment, the stock engine could be a large block engine and the faux engine a flathead engine. Other non-limiting examples of stock engines include an overhead valve V-6 or V-8 engine or a big block overhead valve V-8.
In still yet another embodiment, the stock engine is a V-8 overhead valve engine and the faux engine is a V-12 or V-16 engine. The exhaust manifold panel casting is designed for a three pipe exhaust manifold for the V-8, four for the V-12 and five for the V-16. Still further, it is considered that a multi-casting shroud can be designed to substantially cover a stock engine to give it the appearance of a different engine, the caveat being that the stock engine is smaller than the faux engine. Non-limiting examples of stock engines include an overhead valve V-6 or V-8 engine or a big block overhead valve V-8.
This application is related to, and claims the benefit of, U.S. Provisional Patent Application No. 62/195,816, filed 23 Jul. 2015, entitled FLATHEAD ENGINE SHROUD FOR A SMALL BLOCK ENGINE. The above-identified priority patent application is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62195816 | Jul 2015 | US |