The present disclosure relates to the fields of display technology, and in particular to a flexible array substrate and the preparation method thereof, and further to a flexible display device with above flexible array substrate.
In recent years, flat panel display technology has been rapid developed, no matter the size of the screen or the display quality have made great progress. With its bending properties, the flexible display device can be competent in many areas requiring surface display, such as various fields of smart cards, electronic paper, smart labels, as well as the conventional flat panel display device which can be applied to. The flexible display device will occupy a huge market in the future display market with its dreamy and beautiful appearance. Typically, the flexible display device includes stacked flexible array substrates and electroluminescent devices. A transparent flexible cover is provided on the electroluminescent device.
In the above flexible array substrate, the buffer layer 2, the gate insulating layer 8, and the interlayer dielectric layer 9 are typically made of inorganic oxide, such as SiOx, SiNx, etc. The bending of the flexible array substrate has less damage for the organic and metallic materials therein, but has more serious damage for inorganic oxide with poor flexibility. Especially when bent into small radius of curvature, it could easily lead to the flexible array substrate with the above inorganic oxide having the problems of cracking, peeling, and dislocation. In regard to the gate insulating layer 8, it can pattern the gate insulating layer 8, which reduces the coverage area thereof to reduce the stress, decreasing the problems of cracking, peeling, and dislocation. However, the interconnected area between the interlayer dielectric layer 9 and the buffer layer 2 is larger, both interconnecting performance is poor. When bending flexible array substrate, the interlayer dielectric layer 9 is easily drop off the buffer layer 2 or broken, which affects the quality of the flexible array substrate
In view of this, the present disclosure provides a flexible array substrate and the preparation method thereof, which enhances the connecting performance of the interconnecting layer in the flexible array substrate, improving the problems of missing or breakage occurred in the interconnecting layer, increasing the quality of the flexible array substrate.
To achieve the above object of the disclosure, the technical solution adopted by the present disclosure is to provide a flexible array substrate, comprising a flexible substrate and a buffer layer on the flexible substrate, multiple thin film transistors being provided on the buffer layer in array, an interlayer dielectric layer being provided on the thin film transistor, the interlayer dielectric layer covering the buffer layer; wherein, an interconnecting structure is provided between the interlayer dielectric layer and the buffer layer, at least one interconnecting structure is respectively provided at both sides of each column of the thin film transistor, the interconnecting structure extends toward the direction parallel to the bending axis of the flexible array substrate.
Wherein, one part of the interconnecting structure is embedded in the interlayer dielectric layer, the other part thereof is embedded in the buffer layer.
Wherein, the section of the part of the interconnecting structure embedded in the buffer layer is square; the section of the part thereof embedded in the interlayer dielectric layer is semicircular or R-chamfered trapezoid.
Wherein, the interconnecting structure comprises multiple first structure portions and multiple second structure portions alternately spaced along the longitudinal direction; the first structure portion is a stripe structure with length thereof several times greater than the width thereof, the second structure portion is a dot structure with length thereof equal to or nearly equal to width thereof.
Wherein, the interconnecting structure is made of organic photoresist material.
Wherein, the thin film transistor comprises an active layer, a gate, a source, and a drain; the active layer is formed on the buffer layer, the gate is formed at the active layer, a gate insulating layer is provided between the active layer and the gate; the interlayer dielectric layer is provided on the gate, the source and the drain are respectively provided on the interlayer dielectric layer, the source and the drain are respectively connected to the active layer through a via provided on the interlayer dielectric layer.
Wherein, the active layer is made of indium gallium zinc oxide.
Wherein, the gate insulating layer covers the intermediate region of the active layer, the active layer is exposed at both sides of the gate insulating layer; transform the exposed active layer into a conductor using ion implantation process or plasma bombardment process, forming a source connecting portion at one end of the active layer, and forming a drain connecting portion at the other end thereof; the source is connected to the source connecting portion, the drain is connected to the drain connecting portion.
The preparation method of flexible array substrate as mentioned above, comprising: S1, providing a flexible substrate, forming a buffer layer on the flexible substrate; S2, preparing an active layer and a gate, which forms a thin film transistor, on the buffer layer; S3, forming a patterned embedding region of an interconnecting structure through a mask process at both sides of the active layer on the buffer layer; S4, forming the interconnecting structure on the embedding region through the mask process; S5, preparing an interlayer dielectric layer on the gate, and covering the buffer layer on the interlayer dielectric layer, one part of the interconnecting structure being embedded in the interlayer dielectric layer; S6, etching a via communicating to the active layer in the interlayer dielectric layer; S7, preparing a source and a drain of the thin film transistor on the interlayer dielectric layer through the mask process, the source and the drain being respectively connected to the active layer through the via.
The present disclosure further provides a flexible display device, which comprises stacked flexible array substrates and an electroluminescent device. A transparent flexible cover is further provided on the electroluminescent device. Wherein, the flexible display device utilizes the flexible array substrate as mentioned above.
The present disclosure provides a flexible array substrate and a corresponding flexible display device, which provides an interconnecting structure between the interlayer dielectric layer and the buffer layer. The interconnecting structure is made of the material with good flow and flexibility, which can effectively release the stress of the interlayer dielectric layer to avoid the stress concentration, enhance the connecting performance of the interconnecting layer (interlayer dielectric layer and buffer layer) in the flexible array substrate, improve the problems of missing or breakage occurred in the interconnecting layer, increase the quality of the flexible array substrate, and enhance the overall flexibility of the flexible display device.
To make the purposes, the technical solutions, and the advantages of this invention more apparent, the detailed descriptions accompanying drawings and the embodiment of the present invention are as follows. Examples of these preferred embodiments in the drawings have been illustrated. The embodiments of the present invention as shown in the drawings and according to the drawings are merely exemplary, and the present invention is not limited to these embodiments
Here, it should be noted that in order to avoid unnecessary details obscure the present invention, the drawings only show the structures and/or the processing steps closely related to the solution according to the present invention, which omits other details less related to the present invention.
First, the present embodiment provides a flexible array substrate, as shown in
Wherein, the interconnecting structure 50 is made of the material with good flow and flexibility, which can enhance the connecting performance of the interlayer dielectric layer 40 and the buffer layer 20 in the flexible array substrate, effectively release the stress of the interlayer dielectric layer 40 to avoid the stress concentration. When bending the flexible array substrate, the stress of the interlayer dielectric layer 40 with poor flexibility can be released through the interconnecting structure 50, which improves the problems of missing or breakage occurred in the interconnecting layer 40. Specifically, the interconnecting structure 50 is made of organic photoresist material.
Wherein, in order to further improve the connecting performance of the interlayer dielectric layer 40 and the buffer layer 20, as shown in
In another preferred embodiment, as shown in
Wherein, as shown in
Wherein, referring to
Wherein, in the present embodiment, the active layer 31 is made of indium gallium zinc oxide (IGZO).
Furthermore, in the present embodiment, as shown in
The following refers to
S1, providing a flexible substrate 10, forming a buffer layer 20 on the flexible substrate 10. Wherein, the buffer layer 20 can be prepared by deposition process, such as magnetron sputtering process, plasma enhanced chemical vapor deposition process (PECVD), atomic layer deposition (ALD) process, or solution method. The flexible substrate 10 is made of polyimide (PI) or polyethylene terephthalate (PET).
S2, preparing an active layer 31 and a gate 32, which forms a thin film transistor 30, on the buffer layer 20. Specifically, the step comprises:
S21, depositing a semiconductor thin film used to form the active layer 31 on the buffer layer 20 using magnetron sputtering process, plasma enhanced chemical vapor deposition process (PECVD), atomic layer deposition (ALD) process, or solution method. In the present embodiment, it is IGZO semiconductor thin film.
S22, etching the IGZO semiconductor thin film to form the patterned active layer 31 through a photo-mask process.
S23, sequentially preparing a gate insulating thin film layer and a gate thin film layer on the buffer layer 20 with the active layer 31, the gate insulating thin film layer be made of SiOx or SiNx, the gate thin film layer mainly be made of metallic conductive material. Wherein, the gate insulating thin film layer and the gate thin film layer can be prepared by deposition process, such as magnetron sputtering process, plasma enhanced chemical vapor deposition process (PECVD), atomic layer deposition (ALD) process, or solution method.
S24, etching the gate insulating thin film layer and the gate thin film layer to form a gate insulating layer 35 and the gate 32 through a photo-mask process.
S3, forming a patterned embedding region of an interconnecting structure through a mask process at both sides of the active layer 31 on the buffer layer 20.
S4, forming the interconnecting structure 50 on the embedding region through the mask process. Specifically, deposit a thin film used to form the interconnecting structure 50 on the buffer layer 20 corresponding to the embedding region. In the present embodiment, it uses organic photoresist material, which can be prepared using magnetron sputtering process, plasma enhanced chemical vapor deposition process (PECVD), atomic layer deposition (ALD) process, or solution method. And then etch the thin film layer to form the interconnecting structure 50 through a photo-mask process.
S5, preparing an interlayer dielectric layer 40 on the gate 32, and covering the buffer layer 20 on the interlayer dielectric layer 40, one part of the interconnecting structure 50 being embedded in the interlayer dielectric layer 40. Wherein, the interlayer dielectric layer 40 is made of SiOx or SiNx, which can be prepared using magnetron sputtering process, plasma enhanced chemical vapor deposition process (PECVD), atomic layer deposition (ALD) process, or solution method.
S6, etching vias 41, 42 communicating to the active layer 31 in the interlayer dielectric layer 40.
S7, preparing a source 33 and a drain 34 of the thin film transistor 30 on the interlayer dielectric layer 40 through the mask process, the source 33 and the drain 34 being respectively connected to the active layer 31 through the vias 41, 42. Specifically, prepare an electroconductive metal thin film layer used to form the source 33 and the drain 34 on the interlayer dielectric layer 40. The electroconductive metal thin film layer can be prepared using magnetron sputtering process, plasma enhanced chemical vapor deposition process (PECVD), atomic layer deposition (ALD) process, or solution method. And then etch the electroconductive metal thin film layer to form the patterned source 33 and the drain 34 through a photo-mask process.
In the above preparation process, each photo-mask process comprises mask, exposing, developing, etching and stripping processes, etc. Wherein, etching process comprises dry etching and wet etching. In each step, the parameters of the photo-mask process may be different. But in the manufacturing field of display, the photo-mask process has been more mature existing technology, which is not described in detail.
It should be noted that the flexible substrate used in the flexible array substrate has poor support capacity. Therefore, it usually provides a rigid substrate firstly, places the flexible substrate on the rigid substrate, and then prepares each layer. After finishing the preparation of the flexible array substrate or even the entire display device, it removes the rigid substrate.
Furthermore, in the present embodiment, the above step S24 specifically comprises:
Firstly, forming the gate insulating layer 35 and the gate 32 using a top gate self-aligned process, the gate insulating layer 35 only covering the intermediate region of the active layer 31, the active layer 31 being exposed at both sides of the gate insulating layer 35.
Then, transforming the exposed active layer 31 into a conductor using ion implantation process or plasma bombardment process, forming a source connecting portion 31a at one end of the active layer, and forming a drain connecting portion 31b at the other end thereof; the source connecting portion being 31a used to connected to the source 33, the drain connecting portion being 31b used to connected to the drain 34.
Furthermore, the present embodiment further provides a flexible display device, as shown in
In summary, the present disclosure provides a flexible array substrate and a corresponding flexible display device, which provides an interconnecting structure between the interlayer dielectric layer and the buffer layer. The interconnecting structure is made of the material with good flow and flexibility, which can effectively release the stress of the interlayer dielectric layer to avoid the stress concentration, enhance the connecting performance of the interconnecting layer (interlayer dielectric layer and buffer layer) in the flexible array substrate, improve the problems of missing or breakage occurred in the interconnecting layer, increase the quality of the flexible array substrate, and enhance the overall flexibility of the flexible display device.
It needs to notice that, in this article, the relational terms such as first and second is only used to distinguish one entity or operating another entity or an operation, it is not necessary to require or imply that there exists any such relationship or sequence between the entity and operation. Besides, the terms “comprise,” “include,” or any other variation are intended to cover a non-exclusive inclusion, thereby making that comprising a series of process, method, materials or apparatus of element not only comprise those elements, but also comprise other elements not expressly listed, or also comprise such inherent elements of process, method, materials or apparatus. In the absence of more restrictive conditions, limiting the elements by the statement “comprises a”, it doesn't exclude that it also exists other identical elements in comprising the process, method, materials or apparatus of element.
The above embodiments have been shown and described, but those skilled in the art should appreciate the inventive concept of the present disclosure is not limited to these embodiments. The above embodiments can be modified and changed variously without departing from the spirit and principles of the present disclosure.
Number | Date | Country | Kind |
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201610572816.0 | Jul 2016 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2016/093004 | 8/3/2016 | WO | 00 |